2009 SUBARU TRIBECA cylinder

PS-26
Steering Gearbox
POWER ASSISTED SYSTEM (POWER STEERING)
14) Using the ST, caulk so that the diameter of
punch hole is 2 — 2.5 mm (0.08 — 0.10 in) and is
aligned to the position of 2 mm (0.08 in) from gear-
box cylinder end surface.
ST 34099FA060 PUNCH HOLDER
15) Put a vinyl tape around the spline portion and
apply genuine grease to the dust cover and install
to valve assembly.
CAUTION:
Be sure to install the dust cover to groove of
shaft.
16) Apply the genuine grease to the pinion gear
and bearing of valve assembly.
17) Install a new gasket on valve assembly. Insert
the valve assembly into place while facing the rack
teeth toward pinion.
18) Tighten the bolts alternately to secure the valve
assembly.
Tightening torque:
20 N·m (2.0 kgf-m, 14.8 ft-lb)
CAUTION:
Be sure to alternately tighten the bolts.
19) Temporarily install the tie-rod to rack end, and
then operate the rack from lock to lock for two or
three times to make it fit in. Remove any grease
blocking the air vent hole.
CAUTION:
Operating the rack from lock to lock without in-
stalling tierods may damage the oil seal. Al-
ways install the LEFT AND RIGHT tierods.
20) Apply liquid gasket to more than 1/3 of entire
perimeter of adjusting screw thread.
Liquid gasket:
THREE BOND 1141
21) Apply a coat of grease to the sliding surface of
sleeve and seating surface of spring, and then in-
sert the sleeve into steering body.
Charge the adjusting screw with grease, and then
insert the spring into adjusting screw. Then install
on the steering body.
(1) 2 mm (0.08 in)
(2) Diameter: 2 — 2.5 mm (0.08 — 0.10 in)
(3) End of cylinder
(4) Holder
(1) Dust cover
(2) Groove
PS-00523
(1)
(2)(4)
(3)
PS-00534
(1)
(2)
PS-00165
(1) Sleeve
(2) Spring
(3) Adjusting screw
PS-00117
PS-00167
(2)
(1)
(3)

PS-33
Steering Gearbox
POWER ASSISTED SYSTEM (POWER STEERING)
E: INSPECTION
1. BASIC INSPECTION
1) Clean all the disassembled parts, and check for wear, damage or any other faults, then repair or replace
as necessary.
2) When disassembling, check the inside of gearbox for water. If any water is found, carefully check the boot
for damage, input shaft dust seal, adjusting screw and boot clips for poor sealing. If faulty, replace with new
parts.
No. Parts Inspection Corrective action
1Input shaft(1) Bent input shaft
(2) Damage on serration
If the bend or damage is excessive, replace the entire
gearbox.
2Dust seal(1) Crack or damage
(2) Wear
If the outer wall slips, the lip is worn out or damage is
found, replace it with a new one.
3Rack & pinion Poor mating of rack with pinion
(1) Adjust the backlash properly.
By measuring the turning torque of the gearbox and slid-
ing resistance of rack, check if the rack & pinion engage
uniformly and smoothly with each other. (Refer to “Ser-
vice limit”.)
(2) Pull out the entire rack to allow viewing of the teeth,
and check for damage.
Even if abnormality is found in either (1) or (2), replace
the entire gearbox.
4Gearbox unit
(1) Bending of the rack shaft
(2) Bending of the cylinder portion
(3) Crack or damage on the cast
iron portion
Replace the gearbox with a new one.
(4) Wear or damage on rack bush-
ing
If the free play of rack shaft in radial direction is out of the
specified range, replace the gearbox with new one. (Refer
to “Service limit”.)
(5) Wear on input shaft bearing
If the free play of input shaft in radial and axial direction is
out of the specified range, replace the gearbox with a new
one. (Refer to “Service limit”.)
5Boot Crack, damage or deteriorationReplace.
6Tie–rod(1) Looseness of ball joint
(2) Bend of tie–rodReplace.
7Tie–rod endDamage or deterioration of dust
sealReplace.
8Adjusting screw
springDeterioration Replace.
9Boot clip Deterioration Replace.
10 Sleeve Damage Replace.
11 Pipe
(1) Damage to flared surface
(2) Damage to flare nut
(3) Damage to pipe
Replace.

PS-35
Steering Gearbox
POWER ASSISTED SYSTEM (POWER STEERING)
5. TURNING RESISTANCE OF GEARBOX
Using the ST, measure the gearbox turning resis-
tance.
ST 34099PA100 SPANNER
Service limit:
Maximum allowable resistance:
10.5 N (1.1 kgf, 2.4 lb) or less
Difference between right and left turning re-
sistance:
20% or less
6. OIL LEAKAGE
PS-00105
(1) Power cylinder (3) Rack piston (5) Input shaft
(2) Cylinder (4) Rack axle (6) Valve housing
PS-00622
(4) (3) (2)
(5)
(6)
cd
a
b
(1)
fggd
e

PS-36
Steering Gearbox
POWER ASSISTED SYSTEM (POWER STEERING)
1) Lift-up the vehicle.
2) If a fluid leak is found, clean the fluid completely
from the suspect area, and turn the steering wheel
approx. 30 to 40 times to the left and right from lock
to lock, with the engine running, and check again
for leaks immediately, and also after a few hours
have passed.
3) Cause and solution for oil leakage from “a”
The oil seal is damaged. Replace the valve assem-
bly with a new one.
4) Cause and solution for oil leakage from “b”.
The torsion bar O–ring is damaged. Replace the
valve assembly with a new one.
5) Cause and solution for oil leakage from “c”.
The oil seal is damaged. Replace the valve assem-
bly or oil seal with a new one.
6) Cause and solution for oil leakage from “d”.
The pipe is damaged. Replace the faulty pipe or O-
ring.
7) Cause and solution for oil leakage from “g”.
The hose is damaged. Replace the hose with a
new one.
8) If leak is other than a, b, c, d or g, or if oil is leak-
ing from gearbox, move the right and left boots to-
ward tie-rod end side, respectively, with the
gearbox mounted to the vehicle, and remove fluid
from surrounding portions. Then, turn the steering
wheel from lock to lock about thirty to forty times
with the engine running, and make comparison of
the leaked portion immediately after and several
hours after this operation.
(1) Leakage from “e”
The cylinder seal is damaged. Replace the rack
bushing with a new one.
(2) Leakage from “f”
There are two possible causes. Perform the fol-
lowing step first. Remove the pipe assembly B
from the valve housing, and close the circuit us-
ing ST.
ST 926420000 PLUG
Turn the steering wheel from lock to lock ap-
prox. 30 to 40 times with the engine running,
then inspect the leaked portion immediately af-
ter and several hours after this operation.
•If leakage from “f” is noted again:
The oil seal of pinion & valve assembly is dam-
aged. Replace the pinion & valve assembly with a
new one. Or replace the oil seal and the parts that
are damaged during disassembly with new ones.
•If oil stops leaking from “f”:
The oil seal of rack housing is damaged. Replace
the oil seal and parts that are damaged during dis-
assembly with new ones.
F: ADJUSTMENT
1) Adjust the front toe.
SPECTION, Wheel Alignment.>
Standard of front toe:
IN 3 — OUT 3 mm (IN 0.12 — OUT 0.12 in)
2) Adjust the steering angle of the wheels.
Specification of steering angle:
3) If the steering wheel spokes are not horizontal
when wheels are set in the straight ahead position,
or error is more than 5° on the periphery of the
steering wheel, correctly re-install the steering
wheel.
4) If the steering wheel spokes are not horizontal
with vehicle set in the straight ahead position after
this adjustment, correct it by turning the right and
left tie–rods in the opposite direction from each oth-
er by the same angle.
(1) Lock nut
Inner wheel 37.0°±1.5°
Outer wheel 32.0°±1.5°
(1) Within 5°
PS-00107
PS-00513
(1)

PS-40
Pipe Assembly
POWER ASSISTED SYSTEM (POWER STEERING)
NOTE:
There are conditions in which a fluid leak is diagnosed, but is not actually leaking. This is because the fluid
spilt during the last maintenance was not completely wiped off. Be sure to wipe off spilt fluid thoroughly after
maintenance.
Fluid leaking area Possible cause Corrective action
Leakage from pipe and hose connec-
tions numbered with (1) through (8) in
the figure
Insufficient tightening of flare nut, adhesion of
dirt, damage to flare or flare nut or eye bolt
Loosen and retighten. Replace if ineffec-
tive.
Improper installation of hose or clamp Retighten or replace the clamp.
Damaged O-ring or gasket
Replace the O-ring, gasket pipe or hose
with new one, if still no improvement,
replace the gearbox as well.
Leakage from hose (9) through (13) in
the figure
Crack or damage in hose Replace with a new part.
Crack or damage in hose hardware Replace with a new part.
Leakage from surrounding of cast iron
portion of oil pump, (14) and (15) in
the figure
Damaged O–ring Replace the oil pump.
Damaged gasket Replace the oil pump.
Leakage from oil tank, (16) and (17) in
the figureCrack in oil tank Replace the oil tank.
Leakage from filler neck of (18)
Damaged cap packing Replace the cap.
Crack in root of filler neck Replace the oil tank.
Fluid level too high Adjust the fluid level.
Leakage from power cylinder of gear-
box area (19) in the figureDamaged oil seal Replace the oil seal.
Leakage from (20), (21) in the figure
and control valve of gearbox
Damaged packing or oil seal Replace the problem parts.
Damage in control valve Replace the control valve.
(22) Leakage from the joints between
cooler pipe and hose.Insufficient tightening of connecting portion. Loosen and retighten.
PS-00740
(1)
(19)
(4)
(2)
(7)
(20)
(3)
(21)
(15)
(8)
(14)
(12)
(17)
(9)
(5)
(6)
(10)(13)
(18)
(16)
(11)
(22)

PS-53
General Diagnostic Table
POWER ASSISTED SYSTEM (POWER STEERING)
3. INSPECTION OF CLEARANCE
This table lists various clearances that must be correctly adjusted to ensure the normal vehicle driving with-
out interfering noise, or any other faults.
Install locations Minimum allowance mm (in)
(1) Crossmember-to-Hose assembly 10 (0.39)
(2) Front frame side-to-Hose assembly 15 (0.59)
(3) Air bag sensor to cooler pipe assembly 10 (0.39)
(4) Air cleaner case-to-Suction hose 10 (0.39)
(5) VDCH/U to Reservoir tank bracket 10 (0.39)
(6) Air boots to Hose clip15 (0.59)
(7) Air boot-to-Hose assembly15 (0.59)
(8) Protector to Hose assembly10 (0.39)
(9) Intake manifold to Suction hose 10 (0.39)
(10) Intake manifold to hose assembly 10 (0.39)
(11) Air cleaner case to Cooler pipe joint block 5 (0.20)
(12) Chain cover to Cooler pipe joint block 20 (0.79)
(13) Oil pipe to Cooler pipe joint block 20 (0.79)
(14) Suction hose to Hose assembly 10 (0.39)
(15) Air boot to Reservoir tank10 (0.39)
(16) Brake pipe to Reservoir tank10 (0.39)
(17) Harness to Hose assembly10 (0.39)
(18) Relay box to Hose assembly15 (0.59)
(19) Bumper beam to Cooler pipe assembly 10 (0.39)
(20) Radiator bracket to Cooler pipe assembly 10 (0.39)
(21) ATF cooler to Cooler pipe assembly 10 (0.39)
(22) Undercover to cooler pipe assembly 10 (0.39)
(23) Protector to Hose assembly10 (0.39)
(24) Protector to Hose assembly15 (0.59)
(25) Return hose to Hose assembly 10 (0.39)
(26) Air cleaner case to Hose assembly 10 (0.39)
(27) Suction hose to Hose assembly 10 (0.39)
(28) Air cleaner case to Return hose 3 (0.12)
(29) Valve housing to DOJ12 (0.47)
(30) Valve housing to Crossmember 1 (0.04)
(31) Mount to Crossmember There must be no contact.
(32) Feed tube to Crossmember3 (0.12)
(33) Elbow to Crossmember3 (0.12)
(34) Cylinder pipe to Crossmember 3 (0.12)
(35) Feed tube to Exhaust pipe18 (0.71)
(36) Tie-rod end to Brake dust cover 2.5 (0.10)
(37) Coupling rubber to AT level gage 10 (0.39)
(38) Yoke to Brake booster5 (0.20)

VDC(diag)-33
Warning Light Illumination Pattern
VEHICLE DYNAMICS CONTROL (VDC) (DIAGNOSTICS)
Step Check Yes No
1CHECK INSTALLATION OF VDCCM&H/U
CONNECTOR.
1) Turn the ignition switch to OFF.
2) Check that the VDCCM&H/U connector is
inserted until it is locked by clamp.
Is the connector firmly
inserted?
Go to step 2.Insert the
VDCCM&H/U con-
nector until it is
locked by clamp.
2READ DTC.
Read the DTC. Diagnostic Trouble Code (DTC).>
Is DTC displayed? Perform the diag-
nosis according to
DTC.
Go to step 3.
3CHECK BRAKE FLUID AMOUNT.
Check the amount of brake fluid in the reser-
voir tank of master cylinder.
Is the amount of brake fluid
between the lines of “MAX”
and “MIN”?
Go to step 4.Replenish brake
fluid to the speci-
fied value.
4CHECK BRAKE FLUID LEVEL SWITCH.
1) Turn the ignition switch to OFF.
2) Disconnect the level switch connector (B16)
from master cylinder.
3) Measure the resistance of master cylinder
terminals.
Te r m i n a l s
No. 1 — No. 2:
Is the resistance more than 1
MΩ?
Go to step 5.Replace the mas-
ter cylinder.
5CHECK PARKING BRAKE SWITCH.
1) Disconnect the connector (B404) from
parking brake switch.
2) Release the parking brake.
3) Measure the resistance between parking
brake switch terminal and chassis ground.
Is the resistance more than 1
MΩ?
Go to step 6.Replace the park-
ing brake switch.
6CHECK GROUND SHORT OF HARNESS.
1) Disconnect the connector (i11) from combi-
nation meter.
2) Measure the resistance between combina-
tion meter connector and chassis ground.
Connector & terminal
(i11) No. B8 — Chassis ground:
Is the resistance more than 1
MΩ?
Go to step 7.Repair the har-
ness connector
between combina-
tion meter brake
fluid level switch
and parking brake
switch.
7CHECK HARNESS CONNECTOR.
1) Disconnect the connector (B310) from the
VDCCM&H/U.
2) Disconnect the connector (i11) from combi-
nation meter.
3) Measure the resistance between
VDCCM&H/U connector and combination
meter connector.
Connector & terminal
(B310) No. 3 — (i11) No. B8:
Is the resistance less than 0.5
Ω?
Go to step 8.Repair the har-
ness connector
between
VDCCM&H/U and
combination
meter.
8CHECK POOR CONTACT IN CONNECTOR.
Check poor contact in all connectors.
Is there poor contact? Repair the con-
nector.
Go to step 9.
9CHECK VDCCM.
1) Connect the connector (B310) to
VDCCM&H/U.
2) Turn the ignition to ON.
3) Measure the resistance between combina-
tion meter connector and chassis ground.
Connector & terminal
(i11) No. B8 — Chassis ground:
Is the resistance less than 0.5
Ω?
Check the combi-
nation meter.
Replace the
VDCCM&H/U.

VDC(diag)-87
General Diagnostic Table
VEHICLE DYNAMICS CONTROL (VDC) (DIAGNOSTICS)
13.General Diagnostic Table
A: INSPECTION
Symptom Main probable cause Other probable cause
Po or b rake pe r -
for mance
Long braking/
stopping dis-
tance
•VDCCM&H/U
•Brake pad
•Aeration to brake line
•Tire specifications, tire wear and air pressures
•Incorrect wiring or piping connections
•Defective ABS wheel speed sensor or
sensor gap
•Defective steering angle sensor or
improper neutral position
•Defective yaw rate & G sensor or
improper installation
•Master cylinder
•Brake caliper
•Disc rotor
•Brake pipe
•Brake booster
Wheel lock • VDCCM&H/U
•Defective ABS wheel speed sensor or sensor
gap
•Incorrect wiring or piping connections
•Defective steering angle sensor or
improper neutral position
•Defective yaw rate & G sensor or
improper installation
•Brake caliper
•Brake pipe
Brake drag • VDCCM&H/U
•Defective ABS wheel speed sensor or sensor
gap
•Master cylinder
•Brake caliper
•Parking brake
•Axle and wheels
•Brake pedal play
•Defective steering angle sensor or
improper neutral position
•Defective yaw rate & G sensor or
improper installation
•Brake pad
•Brake pipe
Long brake
pedal stroke
•Aeration to brake line
•Brake pedal play
•VDCCM&H/U
•Master cylinder
•Brake caliper
•Brake pad
•Brake pipe
•Brake booster
Ve h i c l e v e r t i -
cal pitching
•VDCCM&H/U
•Road surface (uneven)
•Suspension play or fatigue (reduced damping)
•Incorrect wiring or piping connections
•Defective ABS wheel speed sensor or
sensor gap
•Defective steering angle sensor or
improper neutral position
•Defective yaw rate & G sensor or
improper installation
Po or b rake pe r -
for mance
Unstable or
uneven brak-
ing
•VDCCM&H/U
•Defective ABS wheel speed sensor or sensor
gap
•Brake caliper
•Brake pad
•Road surface (uneven)
•Tire specifications, tire wear and air pressures
•Incorrect wiring or piping connections
•Defective ABS wheel speed sensor or
sensor gap
•Defective steering angle sensor or
improper neutral position
•Defective yaw rate & G sensor or
improper installation
•Master cylinder
•Disc rotor
•Brake pipe
•Axle and wheels
•Road with crowns or banks
•Suspension play or fatigue (poor damp-
ing)