DS-13
Front Axle
DRIVE SHAFT SYSTEM
3. Front Axle
A: REMOVAL
1) Disconnect the ground cable from the battery.
2) Lift-up the vehicle, and remove the front wheels.
3) Lift the crimped section of axle nut.
4) Remove the axle nut using a socket wrench
while depressing the brake pedal.
CAUTION:
Remove the wheel before loosening the axle
nut. Failure to follow this rule may damage the
wheel bearings.
5) Remove the stabilizer link.
6) Remove the disc brake caliper from the front
housing, and suspend it from strut using a piece of
wire.
7) Remove the disc rotor from the hub.
NOTE:
If it is difficult to remove the disc rotor from the hub,
drive the 8 mm of bolt into the threaded end of rotor,
then remove the rotor.
8) Remove the cotter pin and castle nut securing
the tierod end to the front housing knuckle arm.
9) Using a puller, remove the tie–rod ball joint from
knuckle arm.
CAUTION:
When removing tie-rod, do not hit the tie-rod
end with hammer.
10) Remove the ABS wheel speed sensor assem-
bly and harness.
DS-00038
FS-00201
DS-00041
(A) Cotter pin
(B) Castle nut
(C) Tie–rod
DS-00042
(C)
(B)
(A)
DS-00043
DS-00249
FS-19
Front Strut
FRONT SUSPENSION
7. Front Strut
A: REMOVAL
1) Lift-up the vehicle, and then remove the front
wheels.
2) Place an alignment mark on the camber adjust-
ing bolt and strut.
3) Remove the bolt securing the brake hose from
the strut.
4) Remove the clip securing the ABS wheel speed
sensor harness.
5) Remove the two bolts securing the housing to
the strut.
NOTE:
While holding the head of the adjusting bolt, loosen
the self–locking nut.
6) Remove the three nuts securing strut mount to
body.
B: INSTALLATION
1) Install the strut mount at the upper side of strut to
body, and tighten it with new self-locking nuts.
Tightening torque:
20 N·m (2.0 kgf-m, 14.5 ft-lb)
2) Align alignment marks on the camber adjusting
bolt and strut.
Using new self–locking nuts, install the strut to the
housing.
NOTE:
While holding the head of adjusting bolt, tighten the
self–locking nut.
Tightening torque:
175 N·m (17.9 kgf-m, 129 ft-lb)
3) Secure the ABS wheel speed sensor harness to
the strut.
4) Install the bolts which secure the brake hose to
the strut.
Tightening torque:
33 N·m (3.4 kgf-m, 24.3 ft-lb)
5) Install the front wheels.
NOTE:
Inspect the wheel alignment and adjust if neces-
sary.
FS-00037
FS-00206
FS-00207
PS-16
Tilt Steering Column
POWER ASSISTED SYSTEM (POWER STEERING)
B: INSTALLATION
1) Insert the end of the steering shaft into the toe
board.
2) With the tilt lever secured, tighten the steering
shaft mounting bolts under instrument panel.
Tightening torque:
25 N·m (2.5 kgf-m, 18.1 ft-lb)
3) Connect all the connectors under the instrument
panel.
4) Connect the airbag system connector at the har-
ness spool.
NOTE:
Make sure to apply double lock.
5) Install the instrument panel lower cover with tilt
lever held in the lowered position.
6) Install the universal joint.
7) Align the center position of the roll connector.
8) Install the steering wheel.
CAUTION:
Insert the roll connector guide pin into the
guide hole on lower end of steering wheel sur-
face to prevent damage.
C: DISASSEMBLY
Remove the two screws securing the upper steer-
ing column covers, and the two screws securing
the combination switch, and then remove related
parts.
D: ASSEMBLY
Insert the combination switch to the upper column
shaft, and install the upper column cover. Then
route the ignition key harness and combination
switch harness between the column cover mount-
ing bosses.
Tightening torque:
1.2 N·m (0.12 kgf-m, 0.9 ft-lb)
CAUTION:
Do not overtorque the screw.
E: INSPECTION
1. BASIC INSPECTION
Measure the overall length of steering column. If
not within specification, replace it.
Overall length L:
Specification
917.5 +1.3 mm –0.3 mm (36.12 +0.051 in –0.020 in )
2. INSPECTION OF AIRBAG SYSTEM
WARNING:
Refer to “Airbag System” for airbag inspection
procedure.
PS-00734
L
PS-53
General Diagnostic Table
POWER ASSISTED SYSTEM (POWER STEERING)
3. INSPECTION OF CLEARANCE
This table lists various clearances that must be correctly adjusted to ensure the normal vehicle driving with-
out interfering noise, or any other faults.
Install locations Minimum allowance mm (in)
(1) Crossmember-to-Hose assembly 10 (0.39)
(2) Front frame side-to-Hose assembly 15 (0.59)
(3) Air bag sensor to cooler pipe assembly 10 (0.39)
(4) Air cleaner case-to-Suction hose 10 (0.39)
(5) VDCH/U to Reservoir tank bracket 10 (0.39)
(6) Air boots to Hose clip15 (0.59)
(7) Air boot-to-Hose assembly15 (0.59)
(8) Protector to Hose assembly10 (0.39)
(9) Intake manifold to Suction hose 10 (0.39)
(10) Intake manifold to hose assembly 10 (0.39)
(11) Air cleaner case to Cooler pipe joint block 5 (0.20)
(12) Chain cover to Cooler pipe joint block 20 (0.79)
(13) Oil pipe to Cooler pipe joint block 20 (0.79)
(14) Suction hose to Hose assembly 10 (0.39)
(15) Air boot to Reservoir tank10 (0.39)
(16) Brake pipe to Reservoir tank10 (0.39)
(17) Harness to Hose assembly10 (0.39)
(18) Relay box to Hose assembly15 (0.59)
(19) Bumper beam to Cooler pipe assembly 10 (0.39)
(20) Radiator bracket to Cooler pipe assembly 10 (0.39)
(21) ATF cooler to Cooler pipe assembly 10 (0.39)
(22) Undercover to cooler pipe assembly 10 (0.39)
(23) Protector to Hose assembly10 (0.39)
(24) Protector to Hose assembly15 (0.59)
(25) Return hose to Hose assembly 10 (0.39)
(26) Air cleaner case to Hose assembly 10 (0.39)
(27) Suction hose to Hose assembly 10 (0.39)
(28) Air cleaner case to Return hose 3 (0.12)
(29) Valve housing to DOJ12 (0.47)
(30) Valve housing to Crossmember 1 (0.04)
(31) Mount to Crossmember There must be no contact.
(32) Feed tube to Crossmember3 (0.12)
(33) Elbow to Crossmember3 (0.12)
(34) Cylinder pipe to Crossmember 3 (0.12)
(35) Feed tube to Exhaust pipe18 (0.71)
(36) Tie-rod end to Brake dust cover 2.5 (0.10)
(37) Coupling rubber to AT level gage 10 (0.39)
(38) Yoke to Brake booster5 (0.20)
RS-9
Rear Trailing Link
REAR SUSPENSION
4. Rear Trailing Link
A: REMOVAL
1) Lift-up the vehicle, and then remove the rear
wheels.
2) Remove the bracket, and remove the parking
brake cable from the guide.
3) Remove the ABS wheel speed sensor harness
from the trailing link.
4) Remove the trailing link.
B: INSTALLATION
NOTE:
•Be sure to use a new self-locking nut.
•Always tighten the stabilizer bushing in the state
where the vehicle is at curb weight and the wheels
are in full contact with the ground.
Install in the reverse order of removal.
Tightening torque:
Trailing link
120 N·m (12.2 kgf-m, 89 ft-lb)
Parking Brake Cable bracket
33 N·m (3.4 kgf-m, 24 ft-lb)
C: DISASSEMBLY
Using the ST and a pipe, press the bushing out.
ST 20099PA010 INSTALLER & REMOVER
(1) Guide
RS-00180
(1)
RS-00181
(1) 39 mm dia., 50 mm long pipe
(2) Trailing link
RS-00182
ST
(2)
(1)
TPM(diag)-2
Basic Diagnostic Procedure
TIRE PRESSURE MONITORING SYSTEM (DIAGNOSTICS)
1. Basic Diagnostic Procedure
A: PROCEDURE
CAUTION:
Remove foreign matter (dust, water, oil etc.) from the tire pressure monitoring control module con-
nector when removing or installing.
NOTE:
To check harness for broken wires or short circuits, shake trouble spot or connector.
Step Check Yes No
1CHECK PRE-INSPECTION.
1) Check with the user regarding when the
warning light lit or started blinking.
2) Before performing diagnostics, check the
components which might mal-affect tire pres-
sure monitor system.
Is the component that might
affect the tire pressure monitor
system normal?
Go to step 2.Repair or replace
each component.
2CHECK DIAGNOSTIC TROUBLE CODE
(DTC).
1) Turn the ignition switch to OFF.
2) Connect the Subaru Select Monitor to data
link connector.
3) Turn the ignition switch to ON and Subaru
Select Monitor to ON.
NOTE:If the communication function of the Subaru Se-
lect Monitor cannot be executed normally,
check the communication circuit.
TIALIZING IMPOSSIBLE, INSPECTION, Sub-
aru Select Monitor.>
4) Read the DTC.
(DTC).>
Is DTC displayed? Go to step 4.Go to step 3.
3PERFORM GENERAL DIAGNOSTICS.
1) Inspect using “General Diagnostic Table”.
2) Perform the clear memory mode.
Subaru Select Monitor.>
3) Perform the inspection mode.
4) Read the DTC.
OPERATION, Subaru Select Monitor.>
Check the DTC is not displayed.
Does the tire pressure warn-
ing light illuminates for about 2
seconds and then foes off after
turning on the ignition switch,
and then go out?
Finish the diagno-
sis.
Check using
“Diagnostic Proce-
dure for TPM”
WITHOUT DTC,
INSPECTION,
Subaru Select
Monitor.>
4PERFORM DIAGNOSIS.
1) Refer to “List of Diagnostic Trouble Code
(DTC).”
2) Correct the cause of trouble.
3) Perform the clear memory mode.
Subaru Select Monitor.>
4) Perform the drive test.
Drive the vehicle at a speed more than 40 km/h
(25 MPH) for at least 10 minutes.
5) Read the DTC.
OPERATION, Subaru Select Monitor.>
Is DTC displayed? Repeat steps 1 to
4 until DTC is not
shown.
Finish the diagno-
sis.
TPM(diag)-3
General Description
TIRE PRESSURE MONITORING SYSTEM (DIAGNOSTICS)
2. General Description
A: CAUTION
1. SRS AIRBAG SYSTEM
Airbag system wiring harness is routed near the
TPM control module.
CAUTION:
•Wiring harnesses of all airbag system are yel-
low. Do not use the electrical test equipment on
these circuits.
•Be careful not to damage the airbag system
wiring harness when servicing the tire pressure
monitoring control module.
2. TIRE PRESSURE MONITORING CON-
TROL MODULE
•If the alteration of tire rotation, the installation po-
sition or the replacement of transmitter is per-
formed, ID registration for the transmitter is
required.
Monitor.>
•When adjusting tire pressure indoors in winter,
there is a big temperature difference between the
indoor facilities and outside. Once the car is outside
where the temperature is lower, the air pressure in
the tires will drop, causing the tire pressure warning
light to come on, even if the pressure in the tires
was adjusted to standard values indoors. To avoid
this, it is necessary to adjust the tire pressure to the
high side in consideration of the difference in tem-
perature between inside and outside.
B: INSPECTION
Before performing diagnosis, check the following
item which might affect the quality of the tire pres-
sure monitoring system.
1. TIRE
•Inspect that the tire pressure is within the speci-
fication while the tire is cool. (Refer to Tire Caution
Label.)
•Check the tires for damage or the insertion of for-
eign matters.
2. BATTERY
Check that amount of battery fluid, gravity and volt-
age are within the specifications.
Standard voltage: 12 V or more
Specific gravity: 1.260 or more
Te m p e r a -
ture
°C (°F)
Indoor
tempera-
ture
15.5 (60)
Ambient
tempera-
ture
–1 (30) –12 (10) –23 (–10)
Reference
for adjusting
tire pres-
sure
kPa (psi)
Fr o n t 25 0 ( 36 ) 26 5 ( 3 8 ) 2 8 0 ( 4 0)
Rear 240 (35) 255 (37) 270 (39)
TPM(diag)-11
Subaru Select Monitor
TIRE PRESSURE MONITORING SYSTEM (DIAGNOSTICS)
B: INSPECTION
1. COMMUNICATION FOR INITIALIZING IMPOSSIBLE
DETECTING CONDITION:
Defective harness connector
TROUBLE SYMPTOM:
Communication is impossible between the tire pressure monitoring control module and the Subaru Select
Monitor.
WIRING DIAGRAM:
TPM00007
B40
12345678
910 11 12 13 14 15 16
SBF-1
SBF-8
NO.4
B40
R211
E
E
1
10
195
IGNITIONRELAY
BATTERY
DATA LINKCONNECTOR
NO.13
TPM CONTROL MODULE
R211
123456789101112
12B97
R1
B97
1234 567891011 1213 14 15 16 17 18 19 20