BVC(diag)-18
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
BRAKE VACUUM CONTROL (BVC) (DIAGNOSTICS)
Step Check Yes No
1CHECK BRAKE VACUUM HOSE.
1) Turn the ignition switch to OFF.
2) Check that status of the brake vacuum
hose connection.
Is the brake vacuum hose con-
nected firmly?
Go to step 2.Connect the brake
vacuum hose.
2CHECK BRAKE VACUUM HOSE.
1) Turn the ignition switch to ON and start
engine.
2) Check for leakage from the brake vacuum
hose.
Is there a leak from the brake
vacuum hose?
Replace the brake
vacuum hose.
Go to step 3.
3CHECK BRAKE VACUUM SENSOR.
1) Turn the ignition switch to OFF.
2) Disconnect the brake vacuum sensor con-
nector.
3) Remove the brake vacuum sensor.
4) Measure the resistance between brake
vacuum sensor connector terminals.
Te r m i n a l s
No. 1 — No. 3:
No. 2 — No. 3:
Is the resistance 15 kΩ or
less?
Go to step 4.Replace the brake
vacuum sensor.
Sensor.>
4CHECK HARNESS BETWEEN ECM AND
BRAKE VACUUM SENSOR CONNECTOR.
1) Disconnect the connectors from ECM.
2) Measure the resistance of the harness
between ECM and the brake vacuum sensor
connector.
Connector & terminal
(B135) No. 30 — (B411) No. 1:
(B135) No. 22 — (B411) No. 3:
(B134) No. 27 — (B411) No. 2:
Is the resistance less than 1
Ω?
Go to step 5.Repair the open
circuit of harness
between ECM and
brake vacuum
sensor connector.
5CHECK HARNESS BETWEEN ECM AND
BRAKE VACUUM SENSOR CONNECTOR.
Measure the resistance of harness between
ECM and chassis ground.
Connector & terminal
(B135) No. 30 — Chassis ground:
(B135) No. 22 — Chassis ground:
(B134) No. 27 — Chassis ground:
Is the resistance more than 1
MΩ?
Go to step 6.Repair the ground
short circuit
between ECM and
brake vacuum
sensor connector.
6CHECK HARNESS BETWEEN ECM AND
BRAKE VACUUM SENSOR CONNECTOR.
Measure the voltage between ECM and chas-
sis ground.
Connector & terminal
(B135) No. 30 (+) — Chassis ground (–):
(B135) No. 22 (+) — Chassis ground (–):
(B134) No. 27 (+) — Chassis ground (–):
Is the voltage less than 0.5 V? Go to step 7.Repair the battery
short of the har-
ness between
ECM and brake
vacuum sensor
connector.
7CHECK THE BRAKE VACUUM SENSOR
POWER SUPPLY.
1) Connect the connectors to ECM and brake
vacuum sensor.
2) Turn the ignition switch to ON.
3) Measure the voltage between ECM con-
nector terminals.
Connector & terminal
(B135) No. 22 (+) — (B135) No. 30 (–):
Is the voltage 4.75 — 5.25 V? Go to step 8.Replace the ECM.
Engine Control
Module (ECM).>
BVC(diag)-20
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
BRAKE VACUUM CONTROL (BVC) (DIAGNOSTICS)
C: DTC 13 PRESSURE SENSOR OUTPUT
DTC DETECTING CONDITION:
Brake vacuum sensor malfunction
TROUBLE SYMPTOM:
Brake vacuum pump does not operate.
WIRING DIAGRAM:
BR-00528
2
1
B25B
B422
1234
B432
2
1
4
36
5
8
7
B432
SBF HOLDER
3
7
14
21
53
43
VC2
VC3
B422
B422
VC3
RELAY BOX(VACUUMPUMP RELAY)
B417
VAC U U MPUMP
26
41
B47
MAINRELAY
B411
VAC U U M S E N S O RECM
A: B134B: B135C: B136
C23B30B22A27C8312
JOINT CONNECTOR
B424
**
B417B411
213
B: C:B135
5672134
29
101112131415252416
30
98171819202821222332312627333435
B136
16101112131415252430
9871718192028212223293231
123456
2726333435
VC2
A:B134
85610 11 12 13 14 157213416
3019 20 2228 29
91718252123 24323126 2733 34
B424
34561278
(BROWN)
21
5436
B47
* : TERMINAL NO. OPTIONAL ARRANGEMENT
21
SBF-7BATTERY
30A
3412
5
8967
10131211
14
BVC(diag)-21
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
BRAKE VACUUM CONTROL (BVC) (DIAGNOSTICS)
Step Check Yes No
1CHECK BRAKE VACUUM HOSE.
1) Turn the ignition switch to OFF.
2) Check that status of the brake vacuum
hose connection.
Is the brake vacuum hose con-
nected firmly?
Go to step 2.Connect the brake
vacuum hose.
2CHECK BRAKE VACUUM HOSE.
1) Turn the ignition switch to ON and start
engine.
2) Check for leakage from the brake vacuum
hose.
Is there a leak from the brake
vacuum hose?
Replace the brake
vacuum hose.
Go to step 3.
3CHECK BRAKE VACUUM SENSOR CON-
NECTOR.
Check that status of the brake vacuum sensor
connector connection.
Is the brake vacuum sensor
connector connected firmly?
Go to step 4.Connect the brake
vacuum sensor
connector.
4CHECK BRAKE VACUUM SENSOR.
1) Turn the ignition switch to OFF.
2) Disconnect the brake vacuum sensor con-
nector.
3) Remove the brake vacuum sensor.
4) Measure the resistance between brake
vacuum sensor connector terminals.
Connector & terminal
No. 1 — No. 3:
No. 2 — No. 3:
Is the resistance 15 kΩ or
less?
Go to step 5.Replace the brake
vacuum sensor.
Sensor.>
5CHECK HARNESS BETWEEN ECM AND
BRAKE VACUUM SENSOR CONNECTOR.
1) Disconnect the connectors from ECM.
2) Measure the resistance of the harness
between ECM and the brake vacuum sensor
connector.
Connector & terminal
(B135) No. 30 — (B411) No. 1:
(B135) No. 22 — (B411) No. 3:
(B134) No. 27 — (B411) No. 2:
Is the resistance less than 1
Ω?
Go to step 6.Repair the open
circuit of harness
between ECM and
brake vacuum
sensor connector.
6CHECK HARNESS BETWEEN ECM AND
BRAKE VACUUM SENSOR CONNECTOR.
Measure the resistance of harness between
ECM and chassis ground.
Connector & terminal
(B135) No. 30 — Chassis ground:
(B135) No. 22 — Chassis ground:
(B134) No. 27 — Chassis ground:
Is the resistance more than 1
MΩ?
Go to step 7.Repair the ground
short of the har-
ness between
ECM and brake
vacuum sensor
connector.
7CHECK HARNESS BETWEEN ECM AND
BRAKE VACUUM SENSOR CONNECTOR.
Measure the voltage between ECM and chas-
sis ground.
Connector & terminal
(B135) No. 30 (+) — Chassis ground (–):
(B135) No. 22 (+) — Chassis ground (–):
(B134) No. 27 (+) — Chassis ground (–):
Is the voltage less than 0.5 V? Go to step 8.Repair the battery
short of the har-
ness between
ECM and brake
vacuum sensor
connector.
8CHECK THE BRAKE VACUUM SENSOR
POWER SUPPLY.
1) Connect the connectors to ECM and brake
vacuum sensor.
2) Turn the ignition switch to ON.
3) Measure the voltage between ECM con-
nector terminals.
Connector & terminal
(B135) No. 22 (+) — (B135) No. 30 (–):
Is the voltage 4.75 — 5.25 V? Go to step 9.Replace the ECM.
Engine Control
Module (ECM).>
BVC(diag)-24
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
BRAKE VACUUM CONTROL (BVC) (DIAGNOSTICS)
Step Check Yes No
1CHECK CONNECTOR.
Check that status of the brake vacuum sensor
and brake vacuum pump connection.
Are the brake vacuum sensor
and brake vacuum pump con-
nected firmly?
Go to step 2.Connect the con-
nector.
2CHECK FUSE.
1) Turn the ignition switch to OFF.
2) Remove the brake vacuum pump fuse.
3) Check the condition of fuse.
Is the fuse blown out? Replace the fuse. Go to step 3.
3CHECK BRAKE VACUUM PUMP RELAY.
1) Turn the ignition switch to OFF.
2) Remove the brake vacuum pump relay from
the relay box.
3) Connect the battery to terminals No. 1 and
No. 3 of the brake vacuum pump relay.
4) Measure the resistance between the brake
vacuum pump relay terminals.
Te r m i n a l s
No. 4 — No. 5:
Is the resistance less than 1
Ω?
Go to step 4.Replace the brake
vacuum pump
relay.
4CHECK BRAKE VACUUM PUMP RELAY
POWER SUPPLY.
1) Turn the ignition switch to ON.
2) Measure the voltage between brake vac-
uum pump relay connector and chassis
ground.
Connector & terminal
(VC2) No. 1 (+) — Chassis ground (–):
(VC2) No. 4 (+) — Chassis ground (–):
Is the voltage more than 10 V? Go to step 5.Repair the open or
ground short cir-
cuit of power sup-
ply circuit.
5CHECK HARNESS BETWEEN ECM AND
BRAKE VACUUM PUMP RELAY CONNEC-
TOR.
1) Turn the ignition switch to OFF.
2) Disconnect the connector of ECM.
3) Measure the resistance of the harness
between ECM and the brake vacuum pump
relay connector.
Connector & terminal
(B136) No. 8 — (VC2) No. 3:
Is the resistance less than 1
Ω?
Go to step 6.Repair the open
circuit of harness
between ECM and
the brake vacuum
pump relay con-
nector.
6CHECK HARNESS BETWEEN THE BRAKE
VACUUM PUMP AND BRAKE VACUUM
PUMP RELAY CONNECTOR.
1) Turn the ignition switch to OFF.
2) Disconnect the brake vacuum pump con-
nector.
3) Measure the resistance of the harness
between the brake vacuum pump and brake
vacuum pump relay connector.
Connector & terminal
(VC2) No. 5 — (B417) No. 1:
Is the resistance less than 1
Ω?
Go to step 7.Repair the open
circuit of the har-
ness between the
brake vacuum
pump and the
brake vacuum
pump relay con-
nector.
7CHECK THE HARNESS BETWEEN ECM
AND BRAKE VACUUM PUMP CONNECTOR.
Measure the resistance of the harness
between brake vacuum pump connector and
the chassis ground.
Connector & terminal
(B417) No. 1 — Chassis ground:
Is the resistance more than 1
MΩ?
Go to step 8.Repair the ground
short of the har-
ness between
ECM and brake
vacuum pump
connector.
8CHECK THE HARNESS BETWEEN ECM
AND BRAKE VACUUM PUMP CONNECTOR.
Measure the voltage between brake vacuum
pump connector and the chassis ground.
Connector & terminal
(B417) No. 1 (+) — Chassis ground (–):
Is the voltage less than 0.5 V? Go to step 9.Repair the battery
short of the har-
ness between the
ECM and the
brake vacuum
pump connector.
BVC(diag)-30
General Diagnostic Table
BRAKE VACUUM CONTROL (BVC) (DIAGNOSTICS)
12.General Diagnostic Table
A: INSPECTION
Symptom Main probable cause Other probable cause
Po or b rake pe r -
for mance
Long braking/
stopping dis-
tance
•Brake pad
•Aeration to brake line
•Tire specifications, tire wear and air
pressures
•Incorrect wiring or piping connections
•Master cylinder
•Brake caliper
•Disc rotor
•Brake pipe
•Brake booster
Long brake
pedal stroke
•Aeration to brake line
•Brake pedal play
•Master cylinder
•Brake caliper
•Brake pad
•Brake pipe
•Brake booster
Short brake
pedal stroke
•Brake vacuum pump
•Brake vacuum sensor
•Brake vacuum hose
•Master cylinder
•Brake caliper
•Brake pad
•Brake pipe
•Brake booster
DS-13
Front Axle
DRIVE SHAFT SYSTEM
3. Front Axle
A: REMOVAL
1) Disconnect the ground cable from the battery.
2) Lift-up the vehicle, and remove the front wheels.
3) Lift the crimped section of axle nut.
4) Remove the axle nut using a socket wrench
while depressing the brake pedal.
CAUTION:
Remove the wheel before loosening the axle
nut. Failure to follow this rule may damage the
wheel bearings.
5) Remove the stabilizer link.
6) Remove the disc brake caliper from the front
housing, and suspend it from strut using a piece of
wire.
7) Remove the disc rotor from the hub.
NOTE:
If it is difficult to remove the disc rotor from the hub,
drive the 8 mm of bolt into the threaded end of rotor,
then remove the rotor.
8) Remove the cotter pin and castle nut securing
the tierod end to the front housing knuckle arm.
9) Using a puller, remove the tie–rod ball joint from
knuckle arm.
CAUTION:
When removing tie-rod, do not hit the tie-rod
end with hammer.
10) Remove the ABS wheel speed sensor assem-
bly and harness.
DS-00038
FS-00201
DS-00041
(A) Cotter pin
(B) Castle nut
(C) Tie–rod
DS-00042
(C)
(B)
(A)
DS-00043
DS-00249
DS-14
Front Axle
DRIVE SHAFT SYSTEM
11) Remove the front arm ball joint from the front
housing.
12) Remove the PTJ from transmission.
13) Remove the front drive shaft assembly from the
hub. If it is hard to remove, use the ST.
ST1 926470000 AXLE SHAFT PULLER
ST2 28099PA110 AXLE SHAFT PULLER
PLATE
14) After scribing an alignment mark on the camber
adjusting bolt head, remove the bolts which con-
nect the front housing and strut, and disconnect the
front housing from the strut.
15) Remove the front axle.
B: INSTALLATION
1) Align the alignment mark on the camber adjust-
ing bolt head, and affix the front housing and strut
together using a new selflocking nut.
Tightening torque:
175 N·m (17.9 kgf-m, 129 ft-lb)
2) Install the front drive shaft.
3) Install the front arm ball joint to the front housing.
Tightening torque:
50 N·m (5.1 kgf-m, 36.9 ft-lb)
4) Install the ABS wheel speed sensor on the front
housing.
Tightening torque:
7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
5) Install the disc rotor to hub.
6) Install the disc brake caliper to the front housing.
Tightening torque:
120 N·m (12.2 kgf-m, 88.5 ft-lb)
7) Install the stabilizer link.
8) Connect the tie-rod end ball joint to the knuckle
arm with a castle nut.
Tightening torque:
27.0 N·m (2.75 kgf-m, 19.9 ft-lb)
CAUTION:
When connecting the tie–rod, do not hit the cap
at bottom of tie–rod end with a hammer.
9) Tighten the castle nut to specified torque and
tighten further within 60° until the pin hole is aligned
with the slot in nut. Bend the cotter pin to lock.
FS-00106
DS-00145
ST2
ST1
DS-00356
(A) Cotter pin
(B) Castle nut
(C) Tie–rod
DS-00042
(C)
(B)
(A)
DS-17
Rear Axle
DRIVE SHAFT SYSTEM
4. Rear Axle
A: REMOVAL
1) Disconnect the ground cable from the battery.
2) Lift-up the vehicle, and then remove the rear
wheels.
3) Lift the crimped section of axle nut.
4) Remove the axle nut using a socket wrench
while depressing the brake pedal.
CAUTION:
Remove the wheel before loosening the axle
nut. Failure to follow this rule may damage the
wheel bearings.
5) Remove the parking brake cable from parking
brake assembly.
6) Remove the rear ABS wheel speed sensor.
7) Remove the snap pin and nut from the front lat-
eral link.
8) Using a puller, separate the rear housing and
ball joint.
9) Detach the upper arm, trailing link, and rear lat-
eral link from the rear housing.
10) Remove the rear axle.
NOTE:
If it is hard to remove, use the ST.
ST1 926470000 AXLE SHAFT PULLER
ST2 28099PA110 AXLE SHAFT PULLER
PLATE
(1) Snap pin
(2) Nut
DS-00038
DS-00363
RS-00189
(2)
(1)
RS-00190
DS-00364
ST2ST1
DS-00361