
DS-19
Front Hub Unit Bearing
DRIVE SHAFT SYSTEM
5. Front Hub Unit Bearing
A: REMOVAL
1) Disconnect the ground cable from the battery.
2) Lift-up the vehicle, and remove the front wheels.
3) Lift the crimped section of axle nut.
4) Remove the axle nut using a socket wrench
while depressing the brake pedal.
CAUTION:
Remove the wheel before loosening the axle
nut. Failure to follow this rule may damage the
wheel bearings.
5) Remove the disc brake caliper from the front
housing, and suspend it from strut using a piece of
wire.
6) Remove the disc rotor from the hub.
NOTE:
If it is difficult to remove the disc rotor from the hub,
drive the 8 mm of bolt into the threaded end of rotor,
then remove the rotor.
7) Remove four bolts from the front housing.
CAUTION:
•Do not get closer the tool which charged
magnetism to magnetic encoder.
•Be careful not to damage the magnetic en-
coder.
8) Remove the front hub unit bearing. If it is hard to
remove, use the ST.
ST1 926470000 AXLE SHAFT PULLER
ST2 28099PA110 AXLE SHAFT PULLER
PLATE
(A) Front housing
DS-00038
DS-00041
(A)
DS-00357
(1) Magnetic encoder
(2) Front hub unit bearing
(2)
DS-00250
(1)
DS-00145
ST2
ST1

DS-20
Front Hub Unit Bearing
DRIVE SHAFT SYSTEM
B: INSTALLATION
1) Place the disc cover between front housing and
front hub unit, and tighten the four bolts.
Tightening torque:
65 N·m (6.6 kgf-m, 47.9 ft-lb)
2) Install the front drive shaft.
3) Tighten the axle nut temporarily.
4) Install the disc rotor to hub.
5) Install the disc brake caliper to the front housing.
Tightening torque:
120 N·m (12.2 kgf-m, 88.5 ft-lb)
6) While depressing the brake pedal, tighten a new
axle nut (olive color) to the specified torque and
lock it securely.
Tightening torque:
240 N·m (24.5 kgf-m, 177 ft-lb)
CAUTION:
•Install the wheel after installation of axle nut.
Failure to follow this rule may damage the
wheel bearing.
•Be sure to tighten the axle nut to specified
torque. Do not overtighten it as this may dam-
age the wheel bearing.
7) After tightening the axle nut, lock it securely.
8) Install the wheel and tighten the wheel nuts to
specified torque.
Tightening torque:
110 N·m (11.2 kgf-m, 81.1 ft-lb)
C: DISASSEMBLY
Using the ST and a hydraulic press, push out the
hub bolts.
ST 28399AG000 HUB STAND
CAUTION:
•Be careful not to hammer the hub bolts. This
may deform the hub.
•Do not reuse the hub bolt.
NOTE:
Since the hub unit bearing can not be disassem-
bled, only hub bolts can be removed.
D: ASSEMBLY
1) Attach the hub to the ST securely.
ST28099PA080 HUB STAND
2) Using a press, press the new hub bolts until their
seating surfaces contact the hub.
NOTE:
Use the 12 mm (0.47 in) dia. holes in the HUB
STAND to prevent bolts from tilting.
E: INSPECTION
Refer to Front Axle for inspection procedures.
CAUTION:
If there is any fault in the bearing, replace hub
unit bearing.
(A) Front housing
(A)
DS-00357
DS-00048
(1) Front hub unit bearing
(1) Front hub unit bearing
ST
DS-00252
(1)
DS-00253
ST
(1)

DS-21
Rear Hub Unit Bearing
DRIVE SHAFT SYSTEM
6. Rear Hub Unit Bearing
A: REMOVAL
1) Disconnect the ground cable from the battery.
2) Lift-up the vehicle, and then remove the rear
wheels.
3) Lift the crimped section of axle nut.
4) Remove the axle nut using a socket wrench
while depressing the brake pedal.
CAUTION:
Remove the wheel before loosening the axle
nut. Failure to follow this rule may damage the
wheel bearings.
5) Release the parking brake.
6) Remove the disc brake caliper from the rear
housing, and suspend it from the vehicle using a
piece of rope.
7) Remove the disc rotor from the hub.
NOTE:
•Mark the mating surface of hub and disc rotor be-
fore removing the disc rotor to avoid confusing
when installing.
•If it is difficult to remove the disc rotor from the
hub, drive the 8 mm of bolt into the threaded end of
rotor, then remove the rotor.
8) Remove the four bolts from rear arm.
9) Remove the hub unit bearing.
CAUTION:
•Be careful not to damage the magnetic en-
coder.
•Do not get closer the tool which charged
magnetism to magnetic encoder.DS-00038
DS-00358
(1) Magnetic encoder
(2) Rear hub unit bearing
DS-00359
DS-00251
(2)
(1)
DS-00360

DS-22
Rear Hub Unit Bearing
DRIVE SHAFT SYSTEM
NOTE:
If it is hard to remove, use the ST.
ST1 926470000 AXLE SHAFT PULLER
ST2 28099PA110 AXLE SHAFT PULLER
PLATE
B: INSTALLATION
1) Aligning the hub unit bearing to the mounting
hole of the back plate, install the hub unit assembly
and back plate. Tighten the axle nut temporarily.
CAUTION:
•Be careful not to damage the magnetic en-
coder.
•Do not get closer the tool which charged
magnetism to magnetic encoder.
2) Tighten the four bolts to the back plate.
Tightening torque:
65 N·m (6.6 kgf-m, 47.9 ft-lb)
3) Remove the axle nut.
4) Draw the rear drive shaft into specified position.
5) Tighten the new axle nut temporarily.
CAUTION:
Use a new axle nut (olive color).
6) Install the disc rotor to hub.
7) Install the disc brake caliper on the rear housing.
Tightening torque:
60 N·m (6.1 kgf-m, 44.3 ft-lb)
8) Adjust the parking brake lever stroke by turning
the adjuster.
9) While applying the parking brake and depress-
ing the brake pedal, tighten a new axle nut (olive
color) to the specified torque and lock it securely.
Tightening torque:
240 N·m (24.5 kgf-m, 177 ft-lb)
CAUTION:
•Install the wheel after installation of axle nut.
Failure to follow this rule may damage the
wheel bearing.
•Be sure to tighten the axle nut to specified
torque. Do not overtighten it as this may dam-
age the wheel bearing.
10) After tightening the axle nut, lock it securely.
11) Install the wheel and tighten the wheel nuts to
specified torque.
Tightening torque:
110 N·m (11.2 kgf-m, 81.1 ft-lb)
(1) Magnetic encoder
(2) Rear hub unit bearing
ST2ST1
DS-00361
DS-00251
(2)
(1)
DS-00359
DS-00362
DS-00048

DS-24
Front Drive Shaft
DRIVE SHAFT SYSTEM
7. Front Drive Shaft
A: REMOVAL
1) Disconnect the ground cable from the battery.
2) Lift-up the vehicle, and remove the front wheels.
3) Lift the crimped section of axle nut.
4) Remove the axle nut using a socket wrench
while depressing the brake pedal.
CAUTION:
Remove the wheel before loosening the axle
nut. Failure to follow this rule may damage the
wheel bearings.
5) Remove the stabilizer link from front arm.
6) Disconnect the front arm ball joint from the front
housing.
7) Remove the front drive shaft assembly. If it is
hard to remove, use ST1 and ST2.
ST1 926470000 AXLE SHAFT PULLER
ST2 28099PA110 AXLE SHAFT PULLER
PLATE
8) Using a bar, remove the front drive shaft from
transmission.
CAUTION:
Be careful not to allow the bar to damage holder
area.
B: INSTALLATION
1) Using the ST, replace the differential side retain-
er oil seal with a new seal.
ST 18675AA000 DIFFERENTIAL SIDE OIL
SEAL INSTALLER
NOTE:
After pulling out the drive shaft, be sure to replace
with a new oil seal.
2) Insert the EBJ into hub splines.
3) Draw the drive shaft into specified position.
CAUTION:
Do not hammer drive shaft when installing it.
4) Tighten the axle nut temporarily.
5) Using the ST, install the front drive shaft to trans-
mission.
ST 28399SA010 OIL SEAL PROTECTOR
6) Connect the front arm ball joint to the front hous-
ing.
Tightening torque:
50 N·m (5.1 kgf-m, 36.9 ft-lb)
7) Install the stabilizer link.
Tightening torque:
60 N·m (6.1 kgf-m, 44.3 ft-lb)
CAUTION:
Be sure to use a new self-locking nut.
DS-00038
FS-00106
DS-00145
ST2
ST1
MT-00103
ST
AT-00110ST

DS-25
Front Drive Shaft
DRIVE SHAFT SYSTEM
8) While depressing the brake pedal, tighten a new
axle nut (olive color) to the specified torque and
lock it securely.
Tightening torque:
240 N·m (24.5 kgf-m, 177 ft-lb)
CAUTION:
•Install the wheel after installation of axle nut.
Failure to follow this rule may damage the
wheel bearing.
•Be sure to tighten axle nut to specified
torque. Do not overtighten it as this may dam-
age the wheel bearing.
9) After tightening axle nut, lock it securely.
C: DISASSEMBLY
1) Place alignment marks on the shaft and outer
race.
2) Remove the PTJ boot band and boot.
CAUTION:
Be careful not to damage the boot.
3) Remove the snap ring from PTJ outer race.
4) Remove the PTJ outer race from shaft assem-
bly.
5) Wipe off grease.
CAUTION:
The grease is a special type of grease. Do not
mix with other grease.
6) Place alignment marks on the roller kit and trun-
nion.
7) Remove the roller kit from trunnion.
CAUTION:
Be careful with the roller kit position.
8) Place alignment marks on the trunnion and
shaft.
DS-00106
DS-00107
DS-00108
DS-00109
DS-00110

DS-28
Rear Drive Shaft
DRIVE SHAFT SYSTEM
8. Rear Drive Shaft
A: REMOVAL
1) Disconnect the ground cable from the battery.
2) Lift-up the vehicle, and then remove the rear
wheels.
3) Lift the crimped section of axle nut.
4) While applying the parking brake, remove the
axle nut using a socket wrench.
CAUTION:
Remove the wheel before loosening the axle
nut. Failure to follow this rule may damage the
wheel bearings.
5) Remove the rear differential assembly.
VA-type
6) Remove the axle nut and rear drive shaft. If it is
hard to remove, use ST1 and ST2.
ST1 926470000 AXLE SHAFT PULLER
ST2 28099PA110 AXLE SHAFT PULLER
PLATE
CAUTION:
•Do not hammer drive shaft when removing.
•Do not damage the oil seal and magnetic en-
coder.
B: INSTALLATION
1) Insert the EBJ into hub splines.
CAUTION:
•Be careful not to damage the magnetic en-
coder.
•Do not get closer the tool which charged
magnetism to magnetic encoder.
2) Draw the rear drive shaft into specified position.
CAUTION:
Do not hammer drive shaft when installing it.
3) Tighten the axle nut temporarily.
4) Install the rear differential assembly.
VA-type
5) While applying the parking brake and depress-
ing the brake pedal, tighten a new axle nut (olive
color) to the specified torque and lock it securely.
Tightening torque:
240 N·m (24.5 kgf-m, 177 ft-lb)
CAUTION:
•Install the wheel after installation of axle nut.
Failure to follow this rule may damage the
wheel bearing.
•Be sure to tighten the axle nut to specified
torque. Do not overtighten it as this may dam-
age the wheel bearing.
6) Lock the axle nut securely.
DS-00038
DS-00122
ST2ST1
(1) Magnetic encoder
(2) Rear hub unit bearing
DS-00251
(2)
(1)
DS-00048

FS-19
Front Strut
FRONT SUSPENSION
7. Front Strut
A: REMOVAL
1) Lift-up the vehicle, and then remove the front
wheels.
2) Place an alignment mark on the camber adjust-
ing bolt and strut.
3) Remove the bolt securing the brake hose from
the strut.
4) Remove the clip securing the ABS wheel speed
sensor harness.
5) Remove the two bolts securing the housing to
the strut.
NOTE:
While holding the head of the adjusting bolt, loosen
the self–locking nut.
6) Remove the three nuts securing strut mount to
body.
B: INSTALLATION
1) Install the strut mount at the upper side of strut to
body, and tighten it with new self-locking nuts.
Tightening torque:
20 N·m (2.0 kgf-m, 14.5 ft-lb)
2) Align alignment marks on the camber adjusting
bolt and strut.
Using new self–locking nuts, install the strut to the
housing.
NOTE:
While holding the head of adjusting bolt, tighten the
self–locking nut.
Tightening torque:
175 N·m (17.9 kgf-m, 129 ft-lb)
3) Secure the ABS wheel speed sensor harness to
the strut.
4) Install the bolts which secure the brake hose to
the strut.
Tightening torque:
33 N·m (3.4 kgf-m, 24.3 ft-lb)
5) Install the front wheels.
NOTE:
Inspect the wheel alignment and adjust if neces-
sary.
FS-00037
FS-00206
FS-00207