Page 2058 of 2453
5AT-42
Transmission Mounting System
AUTOMATIC TRANSMISSION
4) Remove the transmission jack.
5) Install the heat shield cover.
6) Install the front exhaust pipe, rear exhaust pipe
and muffler.
TION, Front Exhaust Pipe.>
INSTALLATION, Rear Exhaust Pipe.>
EX(H6DO)-8, INSTALLATION, Muffler.>
7) Connect the ground cable to the battery.
C: INSPECTION
Repair or replace parts if the results of the inspec-
tion below are not satisfied.
1. PITCHING STOPPER
Check pitching stopper for bends or damage.
Check that there are no cracks, hardening or dam-
age on rubber parts.
2. TRANSMISSION REAR CROSSMEMBER
& REAR CUSHION RUBBER
Check the cross for bends or damage. Check that
there are no cracks, hardening, or damage on
cushion rubbers.
Page 2059 of 2453

5AT-43
Extension Case Oil Seal
AUTOMATIC TRANSMISSION
11.Extension Case Oil Seal
A: INSPECTION
Inspect there is no ATF leakage from the joint of
transmission and propeller shaft. If a leak is found,
replace the oil seal.
MENT, Extension Case Oil Seal.>
B: REPLACEMENT
1) Lift-up the vehicle.
2) Clean the transmission exterior.
3) Remove the ATF drain plug to drain ATF.
CAUTION:
Immediately after the vehicle has been running
or after idling for a long time, the ATF will be
hot. Be careful not to burn yourself.
4) Tighten the ATF drain plug.
NOTE:
Use a new gasket.
Tightening torque:
20 N·m (2.0 kgf-m, 14.8 ft-lb)
5) Remove the rear exhaust pipe and muffler.
6) Remove the front exhaust pipe.
7) Remove the heat shield cover.
8) Remove the propeller shaft.
MOVAL, Propeller Shaft.>
9) Using the ST, remove the oil seal.
ST 398527700 PULLER
10) Using the ST, install the oil seal.
ST 498057300 INSTALLER
11) Install the propeller shaft.
STALLATION, Propeller Shaft.>
12) Install the heat shield cover.
13) Install the front exhaust pipe.
14) Install the rear exhaust pipe and muffler. (A) Oil pan
(B) ATF drain plug
(A)
AT-01361
(B)
AT-03273
AT-03243
AT-03243
AT-03273
Page 2061 of 2453

5AT-45
Differential Side Retainer Oil Seal
AUTOMATIC TRANSMISSION
12.Differential Side Retainer Oil
Seal
A: INSPECTION
Check for leakage of gear oil from differential side
retainer oil seal part. If there is an oil leak, replace
the oil seal.
B: REPLACEMENT
1) Lift-up the vehicle.
2) Remove the front exhaust pipe.
EX(H6DO)-4, REMOVAL, Front Exhaust Pipe.>
3) Remove the differential gear oil drain plug using
TORX® BIT T70, and then drain differential gear
oil.
CAUTION:
•Immediately after the vehicle has been run-
ning or after idling for a long time, the differen-
tial gear oil will be hot. Be careful not to burn
yourself.
•Be careful not to spill the differential gear oil
on exhaust pipe to prevent it from emitting
smoke or fire. If differential gear oil is spilled on
the exhaust pipe, wipe it off completely.
4) Tighten the differential gear oil drain plug.
NOTE:
Use a new gasket.
Tightening torque:
70 N·m (7.1 kgf-m, 51.6 ft-lb)
5) Separate the front drive shaft from the transmis-
sion.
Shaft.>
6) Remove the differential side retainer oil seal us-
ing driver wrapped with vinyl tape etc.
7) Using the ST, install the differential side retainer
oil seal by lightly tapping with a hammer.
ST 18675AA000 DIFFERENTIAL SIDE OIL
SEAL INSTALLER
8) Apply oil to the oil seal lips.
9) Install the front drive shaft.
STALLATION, Front Drive Shaft.>
10) Install the front exhaust pipe.
EX(H6DO)-5, INSTALLATION, Front Exhaust
Pipe.>
11) Lower the vehicle.
12) Pour gear oil into the gauge hole.
Recommended gear oil:
SPECIFICATION, General Description.>
Gear oil capacity:
1.3 — 1.5 2 ( 1 . 4 — 1 . 6 U S q t , 1 . 1 — 1 . 3 I m p q t )
13) Check the level of differential gear oil.
5AT-28, INSPECTION, Differential Gear Oil.>
(A) Oil pan
(B) Differential gear oil drain plug
(B)
AT-01362
(A)
AT-00029
ST
Page 2065 of 2453

5AT-49
Rear Vehicle Speed Sensor
AUTOMATIC TRANSMISSION
15.Rear Vehicle Speed Sensor
A: REMOVAL
1) Set the vehicle on a lift.
2) Disconnect the ground cable from battery.
3) Remove the air intake chamber.
IN(H6DO)-6, REMOVAL, Air Intake Chamber.>
4) Disconnect the front oxygen (A/F) sensor and
transmission harness connector.
5) Remove the transmission harness connector
and front oxygen (A/F) sensor connector from the
stay.
6) Lift-up the vehicle.
7) Clean the transmission exterior.
8) Drain the ATF completely.
PLACEMENT, Automatic Transmission Fluid.>
9) Remove the rear exhaust pipe and muffler.
Pipe.>
10) Remove the heat shield cover.
11) Remove the propeller shaft.
REMOVAL, Propeller Shaft.>
12) Place the transmission jack under the transmis-
sion.
NOTE:
Make sure that the support plate of transmission
jack does not touch the cross.
13) Remove the transmission rear crossmember
bolt.
14) Lower the transmission jack.
NOTE:
Do not separate the transmission jack and trans-
mission.
15) Remove the oil charge pipe.
REMOVAL, Oil Charge Pipe.>
16) Remove the ATF cooler inlet and outlet pipes.
NOTE:
When removing the outlet pipe, be careful not to
lose the ball and spring used with retaining screw.
17) Disconnect the connector from turbine speed
sensor 1.
18) Remove the rear vehicle speed sensor.
19) Remove the oil pan.
20) Disconnect the control valve connector and
front vehicle speed sensor connector.
(A) Front oxygen (A/F) sensor
(B) Transmission harness connectors
(A)
(B)
AT-03239
AT-01377
(A) Control valve connector
(B) Front vehicle speed sensor connector
AT-01387
AT-03225
AT-01956
(B)
(A)
Page 2067 of 2453

5AT-51
Rear Vehicle Speed Sensor
AUTOMATIC TRANSMISSION
7) Install the rear vehicle speed sensor and turbine
speed sensor 1, and then fasten the harness.
Tightening torque:
7 N·m (0.7 kgf-m, 5.2 ft-lb)
8) Install a new aluminum washer and oil cooler
pipe.
Tightening torque:
40 N·m (4.1 kgf-m, 29.5 ft-lb) (ATF inlet pipe)
45 N·m (4.6 kgf-m, 33.2 ft-lb) (ATF outlet pipe)
9) Install the oil charge pipe.
STALLATION, Oil Charge Pipe.>
10) Install the transmission rear crossmember bolt.
Tightening torque:
70 N·m (7.1 kgf-m, 51.6 ft-lb)
11) Install the propeller shaft.
STALLATION, Propeller Shaft.>
12) Install the heat shield cover.
13) Install the rear exhaust pipe and muffler.
to EX(H6DO)-7, INSTALLATION, Rear Exhaust
Pipe.>
Muffler.>
14) Lower the vehicle.
15) Install the transmission connector to the stay,
and then connect the connector.
16) Install the air intake chamber.
IN(H6DO)-6, INSTALLATION, Air Intake Cham-
ber.>
17) Pour ATF from the oil charge pipe.
5AT-26, REPLACEMENT, Automatic Transmis-
sion Fluid.>
18) Check the level and leaks of ATF.
26, INSPECTION, Automatic Transmission Fluid.>
Page 2271 of 2453

CS-19
Select Lever
CONTROL SYSTEMS
3. Select Lever
A: REMOVAL
1) Set the vehicle on a lift.
2) Disconnect the ground cable from battery.
3) Shift the select lever to “N” range.
4) Lift–up the vehicle.
5) Remove the rear exhaust pipe and muffler.
Pipe.>
6) Remove the heat shield cover.
7) Remove the cable from arm assembly.
8) Raise the pawl of clamp to remove the cable.
9) Lower the vehicle.
10) Remove the console box.
MOVAL, Console Box.>
11) Remove the center console.
REMOVAL, Center Console.>
12) Remove all harnesses from the select lever.
13) Disconnect the connectors, and then remove
the four bolts to take out the select lever assembly
from vehicle body.
B: INSTALLATION
1) Set the select lever to vehicle body.
2) Tighten the four bolts to install the select lever to
vehicle body, and then connect the connector.
(1) Temporarily tighten the bolt A.
(2) Tighten the bolt B.
(3) Tighten the bolt A.
(4) Tighten the bolts C and D.
Tightening torque:
18 N·m (1.8 kgf-m, 13.3 ft-lb)
(A) Adjusting nut
(B) Arm ASSY
(A) Claw
CS-00603
(A)
(B)
CS-00279
(A)
CS-00604
CS-00605
CS-00606
D
A
B
C
Page 2272 of 2453

CS-20
Select Lever
CONTROL SYSTEMS
3) Install the shift select cable onto select lever.
4) Install the center console.
STALLATION, Center Console.>
5) Install the console box.
LATION, Console Box.>
6) Shift the select lever to “N” range.
7) Lift–up the vehicle.
8) Shift the range select lever to the “N” range.
9) Secure the cable to the bracket.
INSTALLATION, Select Cable.>
10) Adjust the select cable position.
28, ADJUSTMENT, Select Cable.>
11) After the completion of adjustment, confirm that
the select lever operates properly at all range posi-
tions.
12) Install the heat shield cover.
13) Install the rear exhaust pipe and muffler.
to EX(H6DO)-7, INSTALLATION, Rear Exhaust
Pipe.>
Muffler.>
14) Inspect the following items. When a malfunc-
tion is found in the inspection, adjust the select ca-
ble.
Cable.>
(1) Engine starts when the select lever is in “P”
and “N” range, but not in other ranges.
(2) Back-up light illuminates when the select le-
ver is in the “R” range, but not in other ranges.
(3) Select lever and indicator positions are
matched.
C: DISASSEMBLY
1) Shift the select lever to “N” range.
2) Lower the grip cover.
3) Remove the grip pin.
4) Remove the grip assembly.
5) Remove the grip cover.
CS-00604
CS-00608
CS-00609
CS-00610
CS-00611
Page 2278 of 2453

CS-26
Select Cable
CONTROL SYSTEMS
4. Select Cable
A: REMOVAL
1) Set the vehicle on a lift.
2) Shift the select lever to “N” range.
3) Disconnect the ground cable from battery.
4) Lift–up the vehicle.
5) Remove the front, center and rear exhaust pipes
and muffler.
Front Exhaust Pipe.>
MOVAL, Rear Exhaust Pipe.>
8, REMOVAL, Muffler.>
6) Remove the heat shield cover.
7) Remove the snap pin and washer from range se-
lect lever.
8) Remove the plate assembly from the transmis-
sion case.
9) Disconnect the cable from arm assembly.
10) Raise the pawl of clamp to remove the cable
from bracket.
11) Remove the select cable from plate assembly.
B: INSTALLATION
1) Install the select cable to plate assembly.
Tightening torque:
T: 18 N·m (1.8 kgf-m, 13.3 ft-lb)
2) Install the select cable to range select lever.
(A) Range select lever
(B) Snap pin
(C) Select cable
(D) Bracket
(E) Washer
(A) Select cable
(B) Plate ASSY
CS-00327
(B)
(D)
(C)
(E)
(A)
(A)
(B)CS-00328
(A) Adjusting nut
(B) Arm ASSY
(A) Claw
CS-00603
(A)
(B)
CS-00279
(A)
CS-00607
T
T