Page 314 of 2453

GW-19
Windshield Glass
GLASS/WINDOWS/MIRRORS
B: INSTALLATION
1) Clean the external circumference of windshield
glass with alcohol or white gasoline.
2) Remove the adhesive layer on the body using
cutter knife to obtain smooth face of 2 mm (0.08 in)
thick.
CAUTION:
Be careful not to damage the body and paint
surface.
3) Clean the body with alcohol or white gasoline to
eliminate cutting powder, dust and dirt completely
from body.
4) Install the dam rubber.
5) Fit the mark (B) on molding to the notch (A) of
glass side, and install the molding to entire perime-
ter of glass.
6) Apply two types of primers to the adhesive layer
of glass using sponge.
Glass primer:
Dow Automotive
ESSEX U-401, U-402
7) Apply the primer to the adhesive layer of body.
Painted surface primer:
Dow Automotive
ESSEX U-413
NOTE:
•Primer once attached to the painted surface of
the body and internal trim is hard to wipe off. Mask
the circumference of such area.
•Let primer dry for about ten minutes before in-
stalling the glass.
•Do not touch the surface coated with primer.
8) Cut off the cartridge nozzle tip as shown and set
it in sealant gun.
(1) Adhesive
(2) 2 mm (0.08 in)
(3) Dam rubber
(4) Glass
(4)
(2)
(1)(3)
GW-00071
GW-00316
(A)
(B)
(1) Application of primer
(2) Glass side
(3) Body side
(1) 10 mm (0.39 in)
(2) 9 mm (0.35 in)
(3)(2)
(1)
GW-00073
GW-00494
(1)(2)
(2)
60
Page 355 of 2453
AC-29
Blower Resistor (Dual A/C Model)
HVAC SYSTEM (HEATER, VENTILATOR AND A/C)
10.Blower Resistor (Dual A/C
Model)
A: REMOVAL
1) Remove the quarter trim.
MOVAL, Rear Quarter Trim.>
2) Disconnect the blower resistor connector.
3) Remove the lock (A) and rotate to the right, and
remove the blower resistor.
B: INSTALLATION
Install in the reverse order of removal.
C: INSPECTION
Measure the blower resistor resistance.
If NG, replace the blower resistor.
Te r m i n a l N o . S t a n d a r d
1 and 3 Approximately 0.42Ω
1 and 2 Approximately 1.42 Ω
4 and 1 Approximately 3.2 Ω
AC-01321
(A)
AC-01322(4)(3)
(1)(2)
Page 361 of 2453

AC-35
Heater and Cooling Unit
HVAC SYSTEM (HEATER, VENTILATOR AND A/C)
16.Heater and Cooling Unit
A: REMOVAL
1. FRONT
1) Disconnect the ground cable from battery.
2) Using the refrigerant recovery system, dis-
charge refrigerant.
Refrigerant Recovery Procedure.>
3) Drain engine coolant from the radiator.
4) Remove the bolts securing expansion valve and
pipe in engine compartment. Release the heater
hose clamps in engine compartment to remove the
hoses.
5) Remove the instrument panel.
REMOVAL, Instrument Panel Assembly.>
6) Remove the support beam.
7) Remove the blower motor unit assembly.
to AC-26, REMOVAL, Blower Motor Unit Assem-
bly.>
8) Disconnect the actuator connector.
9) Remove the bolt and nuts and remove the heat-
er and cooling unit.
2. REAR
1) Disconnect the ground cable from battery.
2) Using the refrigerant recovery system, dis-
charge the refrigerant.
DURE, Refrigerant Recovery Procedure.>
3) Remove the quarter trim.
MOVAL, Rear Quarter Trim.>
4) Remove the bolts, then disconnect the rear tube.
5) Disconnect the harness connector.
6) Remove the nuts, then remove the cooler unit.
B: INSTALLATION
1) Install in the reverse order of removal.
2) Charge refrigerant.
DURE, Refrigerant Charging Procedure.>
Tightening torque:
Refer to “COMPONENT” of “General Descrip-
tion”.
UNIT, COMPONENT, General Description.>
AC-01294
AC-01295
Page 370 of 2453
AC-44
Sunload Sensor (Auto A/C Model)
HVAC SYSTEM (HEATER, VENTILATOR AND A/C)
23.Sunload Sensor (Auto A/C
Model)
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Disconnect the connector and remove the sun-
load sensor.
CAUTION:
Be careful not to damage the interior trims
when removing the sensor.
B: INSTALLATION
Install in the reverse order of removal.
C: INSPECTION
nostic Procedure for Sensors.>
AC-01308
Page 371 of 2453
AC-45
In-vehicle Sensor (Auto A/C Model)
HVAC SYSTEM (HEATER, VENTILATOR AND A/C)
24.In-vehicle Sensor (Auto A/C
Model)
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Remove the instrument panel lower panel on
driver’s side.
ment Panel Lower Cover.>
3) Disconnect the connector and aspirator hose,
remove the catch hook and remove the interior
temperature sensor from the knee guard plate.
CAUTION:
Be careful not to damage the sensors and inte-
rior trim when removing.
B: INSTALLATION
Install in the reverse order of removal.
C: INSPECTION
agnostic Procedure for Sensors.>
Page 374 of 2453
AC-48
Heater Vent Duct
HVAC SYSTEM (HEATER, VENTILATOR AND A/C)
27.Heater Vent Duct
A: REMOVAL
1. INSTRUMENT
1) Remove the instrument panel.
REMOVAL, Instrument Panel Lower Cover.>
2) Remove the screws and detach the center vent
duct (A).
3) Remove the screws and detach the side vent
duct (B).
4) Remove the screws and detach the side defrost-
er duct (C).
2. ROOF DUCT
Remove the roof trim.
Roof Trim.>
NOTE:
The roof duct is one piece with the roof trim. If it re-
quires replacement, replace the roof trim.
B: INSTALLATION
Install in the reverse order of removal.
AC-01352
(C)(B)
(C)
(A)
Page 554 of 2453
LI-21
Tail/Stop Light Bulb
LIGHTING SYSTEM
19.Tail/Stop Light Bulb
A: REMOVAL
1. COMBINATION LIGHT
1) Remove the rear combination light assembly.
Assembly.>
2) Turn the socket and remove the bulb.
2. FINISHER LIGHT
1) Remove the bulb inspection cover of the rear
gate trim.
2) Turn the socket and remove the bulb.
B: INSTALLATION
Install in the reverse order of removal.
C: INSPECTION
1) Visually check the bulb for blow out.
2) Check the bulb specification.
SPECIFICATION, General Description.>
3) If NG, replace the bulb with a new one.
LI-00514
LI-00518
Page 557 of 2453
LI-24
Rear Finisher Light Assembly
LIGHTING SYSTEM
22.Rear Finisher Light Assembly
A: REMOVAL
1) Remove the bulb inspection cover of the rear
gate trim.
2) Disconnect the harness connector.
3) Remove the mounting nuts and detach the rear
finisher assembly.
B: INSTALLATION
Install in the reverse order of removal.
LI-00516
(A)
LI-00517