AB-12
Inspection Locations After a Collision
AIRBAG SYSTEM
3. Inspection Locations After a
Collision
A: REPLACEMENT
Replace the following parts when the airbag is de-
ployed.
1. FRONT COLLISION
1) Driver’s airbag module
2) Passenger’s airbag module
3) Driver’s seat belt (Pretensioner)
4) Passenger’s seat belt (Pretensioner)
5) Airbag control module
6) Front sub sensor (L/R)
7) Roll connector
8) Instrument panel (for integrating with passen-
ger’s airbag module)
9) Passenger side seat cushion pad and frame as-
sembly
2. SIDE COLLISION
1) Airbag control module
2) Side airbag module (operating side seat back-
rest)
3) Side airbag sensor (operating side)
4) Curtain airbag module (operating side)
5) Curtain airbag sensor (operating side)
3. INSPECTION OF OTHER PARTS
Check for the following parts, and replace the dam-
aged parts with new parts.
1) Steering wheel and steering shaft
Check the steering shaft for mounting conditions
and deflection of front and rear, upward and down-
ward directions, and deflection of front and rear di-
rection with tilt lever released. (After a collision,
there is a good chance that the shock absorbing
part of steering shaft may have operated.)
2) Check the connectors of airbag module, preten-
sioner, etc. for damage, and also check each har-
ness for pinch and connector damage. Replace the
harness as a unit if damage is found.
3) Check the seat cushion frame, backrest, seat rail
and headrest for deformation, distortion, crack, and
installing condition and play.
4) For passengers seat, replace the seat cushion
frame assembly with new one if the seat cushion
frame is deformed or cracked.
5) If there are tears or loosening in the passenger
side seat cushion cover, it may interfere with the
proper operation of the passenger detection sys-
tem. Replace with a new cushion cover.
6) Be sure to perform the system calibration for the
occupant detection system after removing or re-
placing the passenger seat cushion cover. Failure
to do so may cause improper operation of the pas-
senger detection system.
TION, Subaru Select Monitor.>
7) Use the Subaru Select Monitor to check whether
the drivers seat position sensor and the drivers and
the front left/right seat belt buckle switches are op-
erating normally.
B: INSPECTION
If the vehicle is involved in a collision, even if it is a
slight collision, be sure to check the following sys-
tems.
1. DRIVER’S AIRBAG MODULE
1) Check for the following, and replace the dam-
aged parts with new parts.
•Airbag module is cracked or deformed.
•Harness and/or connector is cracked, deformed
or open. Harness wire is exposed.
•The module surface is fouled with grease, oil,
water or cleaning solvent.
2) When installing a new driver’s airbag module,
check for the following, and replace the damaged
parts with new parts.
•The steering wheel is in the way, making it diffi-
cult to install the airbag module.
•The clearance between the driver’s airbag mod-
ule and steering wheel is not constant.
•When steering wheel deformation in axial and
vertical directions exceed limits.
Specification:
Axial deflection A
Less than 6 mm (0.24 in)
Vertical deflection L
Less than 7 mm (0.28 in)
AB-00028
L
A
AB-14
Inspection Locations After a Collision
AIRBAG SYSTEM
10.DRIVER’S SEAT
Check for the following, and replace the damaged
parts with new parts.
•Seat belt buckle or seat position sensor body/
bracket is cracked or deformed.
•Harness and/or connector is cracked, deformed
or open. Harness wire is exposed.
11.PASSENGER’S SEAT
1) Check for the following, and replace the dam-
aged parts with new parts.
•Seat belt buckle body/bracket is scratched,
cracked or deformed.
•Backrest frame for crack or deformation
•Headrest for deformation or play
•If the seat cushion cover and seat back cover is
scratched or coming loose, replace with a new cov-
er and readjust the system.
TION, Subaru Select Monitor.>
CAUTION:
If any of the following applies, replace the seat
cushion pad and frame assembly. Do not disas-
semble.
•Cracks or deformation found in the seat
cushion frame or seat cushion pad.
•Scratches, cracks, or deformation found on
the passenger detection system pressure sen-
sor hoses or passenger detection control mod-
ule, or attachment brackets of the control
module.
•Harness and/or connector is cracked, de-
formed or open. Harness wire is exposed.
2) After checking the installing condition of passen-
ger’s seat, perform the system calibration of occu-
pant detection system.
TION, Subaru Select Monitor.>
12.BELT TENSION SENSOR
Check for the following, and replace the damaged
parts with new parts.
•Belt tension sensor is scratched, cracked, or de-
formed.
•Harness and/or connector is cracked, deformed
or open. Harness wire is exposed.
AB-18
Side Airbag Module
AIRBAG SYSTEM
C: INSPECTION
CAUTION:
Refer to “CAUTION” of “General Description”
before handling the airbag module.
Check for the following, and replace the damaged
parts with new parts.
tions After a Collision.>
1) With side collision (when side airbag is de-
ployed)
•Side airbag module assembly
•Backrest pad assembly
•Backrest frame assembly
•Backrest cover assembly
2) When damage is found by visual check
•Headrest assembly
•Bushing
•Slide rail OUT (Driver’s side)
•Slide rail IN (Driver’s side)
•Seat cushion frame assembly (Passenger’s
side)
•Seat hinge cover
•Seat lifter lever
•Reclining lever
•Side airbag harness and connector on body side
3) With side collision (when side airbag is not de-
ployed)
Check the seat and airbag module visually, and
then replace them with new ones if damaged or
cracked.
Specially inspect the damage of airbag module
body, mounting bracket and harness connector.
4) Without side collision (dirt and damage of cover)
Replace the corresponding part with a new one.
SE-2
General Description
SEATS
1. General Description
A: COMPONENT
1. FRONT SEAT (DRIVER’S SEAT)
(1) Backrest cover (11) Rear leg cover inside (21) Power seat switch unit
(2) Backrest pad (12) Seat cushion cover (22) Seat heater unit
(3) Backrest frame ASSY (13) Seat cushion pad (23) Lumber support lever
(4) Headrest ASSY (14) Seat cushion frame ASSY (24) Slide rail cover
(5) Headrest lock bushing (15) Rear leg cover outside
(6) Side airbag module (16) Power seat switch knobTightening torque: N·m (kgf-m, ft-lb)
(7) Cover frame (17) Seat side cover outsideT1: 6 (0.61, 4.43)
(8) Backrest back cover (18) Hinge inner cover LHT2: 17.6 (1.79, 12.7)
(9) Seat side cover inside (19) Inner seat belt ASSYT3: 52 (5.30, 37.6)
(10) Hinge inner cover RH (20) Slide rail ASSYT4: 53 (5.40, 38.3)
(1)
(2)
(23)
(22)
(3)
(8)
(4)
(5)
(6)(9)
(10)(11)
(12)
(13)
(14)
(15)
(17)
(21)(19)
(18)
T4
T4
T2
T3
T1
T2
T3
(7)
(24)
(24)
T4
(16)
(20)
SE-00580
SE-3
General Description
SEATS
2. FRONT SEAT (DRIVER’S SEAT)
(1) Backrest cover (10) Hinge inner cover LH (19) Power seat switch unit
(2) Backrest pad (11) Rear leg cover inside (20) Inner seat belt ASSY
(3) Backrest frame ASSY (12) Seat cushion cover (21) Slide rail cover
(4) Headrest ASSY (13) Seat heater unit
(5) Headrest lock bushing (14) Seat cushion pad & frame ASSYTightening torque: N·m (kgf-m, ft-lb)
(6) Side airbag module (15) Rear leg cover outsideT1: 6 (0.61, 4.43)
(7) Cover frame (16) Hinge inner cover RHT2: 17.6 (1.79, 12.7)
(8) Backrest back cover (17) Seat side cover outsideT3: 52 (5.30, 37.6)
(9) Seat side cover inside (18) Power seat switch knobT4: 53 (5.40, 38.3)
T3
T3
(1)
(2)
(3)
(8)
(4)
(5)
(6)
(9)
(10)
(12)
T4
T2
T2
T1
T4
(7)
(11)
(15)
(14)
(21)
(20)
(16)
(13)
(19)
(18)
(17)
SE-00581
SE-4
General Description
SEATS
3. SECOND-ROW SEATS
(1) Headrest (8) Backrest back cover (14) Armrest
(2) Lock bushing (9) Holder (15) Slide rail cover
(3) Backrest cover (10) Seat back latch cover
(4) Backrest pad (11) Hinge outer coverTightening torque: N·m (kgf-m, ft-lb)
(5) Seat cushion cover (12) Hinge inner coverT1: 40 (4.08, 28.9)
(6) Seat cushion pad (13) Cup holderT2: 52 (5.30, 37.6)
(7) Slide rail ASSY
(1)
(1)
(8)
(8)
(3)
(3)
(5)
(6)
(4)
(4)
(11)
(11)
(11)(10)
(12)
(12)
(15)
(15)(7)
(15)
(2)
(2)
(9)
T2
T2
T1
T2
T2
T2
T1
(8)
(9)
(2)
(12)
(14)
(13)
(7)
(12)
(12)
(11)
(11)
SE-00582
SE-5
General Description
SEATS
4. THIRD-ROW SEATS
(1) Headrest (7) Backrest padTightening torque: N·m (kgf-m, ft-lb)
(2) Headrest lock bushing (8) Seat cushion coverT1: 10 (1.01, 7.23)
(3) Hinge lever ASSY (9) Seat cushion padT2: 52 (5.30, 37.6)
(4) Backrest back cover (10) Hinge plateT3: 53 (5.40 38.3)
(5) Backrest frame (11) Inner hinge ASSY
(6) Backrest cover
(1)
(2)
(2)(3)
(3)
(6)
(7)
(8)
(9)
(4)
(5)
(10)
(11)
T3
T3
T3
T1
T3
T1
T2
SE-00583
SE-7
Front Seat
SEATS
2. Front Seat
A: REMOVAL
CAUTION:
The airbag system is fitted with a backup power
source. After disconnecting the battery ground
cable, the airbag may deploy if you do not wait
for 20 seconds before starting the service of
airbag system.
1. DRIVER’S SEAT
1) Remove the headrest.
2) Tilt the backrest forward, and move the seat for-
ward.
3) Remove the rear leg cover, and remove the two
bolts at the rear side of slide rail.
4) Move the seat backward, remove the front leg
cover, and then remove the 2 bolts at the front side
of the slide rail.
5) Disconnect the ground cable from battery, and
wait for more than 20 seconds before starting work.
6) Disconnect the connector under the seat.
•Seat belt buckle switch connector
•Seat position sensor connector
•Side airbag connector
•Seat heater connector
•Power seat connector
7) Remove the seat from vehicle.
2. PASSENGER’S SEAT
CAUTION:
Refer to “CAUTION” of “General Description”
before starting the work.
1) Remove the headrest.
2) Tilt the backrest forward, and move the seat for-
ward.
3) Remove the rear leg cover, and remove the bolt
at the rear side of the slide rail.
4) Move the seat backward, remove the front leg
cover, and then remove the bolt at the front side of
the slide rail.
5) Disconnect the ground cable from battery, and
wait for more than 20 seconds before starting work.
6) Disconnect all the connectors of connector hold-
er in the backside of seat cushion.
•Harness connector of occupant detection control
module
•Side airbag connector
•Power seat connector
•Seat heater connector
7) Remove the seat belt anchor cover.
NOTE:
Tilt the seat back all the way to provide workspace.
8) Remove the seat from vehicle.
B: INSTALLATION
Install in the reverse order of removal.
NOTE:
Tighten the slide rail installing bolt gradually in sev-
eral steps to the specified torque in the order as
shown in the figure.
CAUTION:
After installing the driver’s seat, use the Subaru
Select Monitor to confirm that the seat position
sensor LH is operating properly.
OPERATION, Subaru Select Monitor.>
Tightening torque:
Refer to “COMPONENT” of “General Descrip-
tion”.
C: DISASSEMBLY
1. DRIVER’S SEAT
1) Remove the seat from vehicle.
2) Remove the clip (A) and straps (B) on the back
of seat cushion.
3) Disconnect the following connectors from the
backside of seat cushion.
•Side airbag
•Seat position sensor
•Seat heater
•Power seat
•Seat belt
SE-00479
(1)
(3)
(4)
(2)
(B)(A)
SE-00643