Page 169 of 209
44A-14
REAR UPPER STRUCTURE
Inner rear wheel arch: Description
44A
There is only one way of replacing this part:
-complete replacement.
I - COMPOSITION OF THE SPARE PARTII - PART IN POSITION
Complete replacement
121041
IMPORTANT
Use a repair bench to ensure the positioning of the
points and the geometr y of the axle assemblies.
121012
No. Description Type Thic-
kness
(mm)
(1) Seatback retai-
ning hookHLE1.2
(2) Seatback fixed
mountingTHLE2
(3) Inner wheel arch Mild
steel0.75
(4) Rear seatback
fixed mounting
reinforcementHLE1.2
(5) Shock absorber
mounting cupMild
steel1.5
(6) Shock absorber
turret mountingHLE2
121013
Note:
For more detailed information on welded connec-
tions with three thicknesses, see MR 400.
IMPORTANT
If the mating faces of the parts to be welded are not
accessible, make EGW plug welds to replace the
original resistance welds (see MR 400).
Page 170 of 209
44A-15
REAR UPPER STRUCTURE
Inner rear wheel arch: Description
44A
III - POSITIONING OF LOCAL ELECTRICAL
EARTHS
121250
WARNING
To avoid damaging the vehicles electric and electro-
nic components, the earths of any wiring harness
near the weld area must be disconnected.
Position the earth of the welding machine as closely
as possible to the weld area (see MR 400).
Page 171 of 209
44A-16
REAR UPPER STRUCTURE
Quarter panel lining: General description
44A
DESIGN OF THE STRUCTURAL COMPONENT
The special feature of this part it that it concurrently
serves two functions:
-quarter panel lining,
-outer rear wheel arch.
If there are other issues regarding access to mating fa-
ces, the various replacement options are described in
the basic instructions for structural bodywork repair
(see MR 400, 40A, General Information). WARNING
The information contained in the following descri-
bes the general repair procedure for all vehicles
having the same design for this part.
Before reading the following general information,
make sure that there are no special notes associa-
ted with the vehicle. These special notes are speci-
fied if necessary in other par ts of the sub-section
dealing with the component.
Note:
For a detailed description of a particular connec-
tion, see MR 400, 40A, General Information.
121050
Page 172 of 209
44A-17
REAR UPPER STRUCTURE
Quarter panel lining: Description
44A
To replace this part, order the roof drip moulding lining
insert (A) .
There is only one way of replacing this part:
-complete replacement.I - COMPOSITION OF THE SPARE PART
125416
EQUIPMENT LEVEL EA0 or EQUIPMENT LEVEL
EA1 or EQUIPMENT LEVEL EA3 or EQUIPMENT
LEVEL EA5 or EQUIPMENT LEVEL EAG or EQUI-
PMENT LEVEL EZ2 or EQUIPMENT LEVEL EZ4
121913
Page 173 of 209
44A-18
REAR UPPER STRUCTURE
Quarter panel lining: Description
44A
No. Description Type Thic-
kness
(mm)
(1) B-pillar reinforce-
ment lower liningHLE1.2
(2) B-pillar reinforce-
ment liningHLE1.4
(3) Quart e r panel
lining reinforce-
mentMild
steel0.95
(4) Seat belt inertia
reel anchorage
reinforcementMild
steel1.95
(5) B-pillar reinforce-
mentHLE1.8
(6) Jacking point
reinforcementHLE0.95
(7) Quart e r panel
lining reinforce-
ment plateMild
steel1.1
(8) Crumple plate HLE2.5
(9) Quart e r panel
strip reinforce-
mentMild
steel0.75
(10) Side rear parcel
shelf support
structureMild
steel1
(11) Seat belt inertia
reel anchorage
reinforcementHLE1.2
(12) Mounting reinfor-
cement on strut
bodyHLE2
(13) Airbag mounting
reinforcementMild
steel0.85
(14) Quart e r panel
liningMild
steel0.65
Page 174 of 209
44A-19
REAR UPPER STRUCTURE
Quarter panel lining: Description
44A
EQ UIPMENT LEVEL SPORT
131676
No. Description Type Thic-
kness
(mm)
(2) B-pillar reinforce-
ment liningHLE1.4
(4) Seat belt inertia
reel anchorage
reinforcementMild
steel1.95
(5) B-pillar reinforce-
mentHLE1.8
(6) Jacking point
reinforcementHLE0.95
(7) Quarter panel
lining reinforce-
ment plateMild
steel1.1
(8) Crumple plate HLE2.5
(10) Side rear parcel
shelf support
structureMild
steel1
(11) Seat belt inertia
reel anchorage
reinforcementHLE1.2
(12) Mounting reinfor-
cement on strut
bodyHLE2
(13) Airbag mounting
reinforcementMild
steel0.85
(14) Quart e r p a n e l
liningMild
steel0.65
(15) Left-hand quar-
ter panel lining
closure panel
componentMild
steel1 No. Description Type Thic-
kness
(mm)
Page 175 of 209
44A-20
REAR UPPER STRUCTURE
Quarter panel lining: Description
44A
II - PART FITTED
Complete replacement
EQUIPMENT LEVEL EA0 or EQUIPMENT LEVEL
EA1 or EQUIPMENT LEVEL EA3 or EQUIPMENT
LEVEL EA5 or EQUIPMENT LEVEL EAG or EQUI-
PMENT LEVEL EZ2 or EQUIPMENT LEVEL EZ4
121912
EQUIPMENT LEVEL SPORT
131675
Note:
For more detailed information on welded connec-
tions with three thicknesses, see MR 400.
IMPORTANT
If the mating faces of the parts to be welded are not
accessible, make EGW plug welds to replace the
original resistance welds (see MR 400).
Page 176 of 209
44A-21
REAR UPPER STRUCTURE
Quarter panel lining: Description
44A
III - POSITIONING OF LOCAL ELECTRICAL
EARTHS
121249
WARNING
To avoid damaging the vehicles electric and electro-
nic components, the earths of any wiring harness
near the weld area must be disconnected.
Position the earth of the welding machine as closely
as possible to the weld area (see MR 400).