2009 RENAULT TWINGO Engine Diesel Injection Workshop Manual

13B-257V6 MR-413-X44-13B000$210.mif
DIESEL INJECTION
Fault finding – Fault finding charts13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
ALP12
CONTINUED 1
Check the turbocharger regulation control.
Is the turbocharger regulation control jammed?Carry out the necessary repairs.
Replace the solenoid valve.
Check the computer:
Check that the computer connectors are properly locked.
Check the condition of the computer connections (bent pin, signs of corrosion, silicone, etc.).
If the connector(s) is faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Contact the Techline if the customer complaint is still present.
A
YES
NO

13B-258V6 MR-413-X44-13B000$210.mif
DIESEL INJECTION
Fault finding – Fault finding charts13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
In this case, it may be the solenoid valve dynamic specification which is at fault (atmospheric pressure
resetting time). Final fault finding is carried out by measuring this specification on a special bench.
ALP12
CONTINUED 2
NOTESOnly consult this customer complaint after a full check with the diagnostic tool.
Check that solenoid valve casing does not have any splashes of fluid on it which may impede the breather (water,
engine oil, gearbox oil, brake fluid, coolant, mud, dust, or any other substance).
Instructions:
–The solenoid valve must be set up 450 mm above the ground, in an area free from water, mud, or any other fluid.
–Cleaning with a high pressure jet is forbidden.
Is there coolant present? Follow the recommendations below.
Is the solenoid valve subjected to significant fluctuations
or impacts?
Instructions:
–The solenoid valve must be correctly secured to its
mounting.
Contact with the engine environment is forbidden.Follow the recommendations below.
Check the turbocharger regulation control (no partial jamming, etc.).
Does the turbocharger control work? Carry out the necessary repairs.
Replace the solenoid valve.
If the fault is still present, contact the Techline.
YES
NO
YES
NO
NO
YES

13B-259V6 MR-413-X44-13B000$210.mif
DIESEL INJECTION
Fault finding – Fault finding charts13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
ALP13 Excessive consumption
NOTESOnly consult this customer complaint after a full check with the diagnostic tool.
Check that the fuel tank is correctly filled and that the fuel is correct: run TEST 13 Diesel fuel conformity check.
Check the levels of engine oil and coolant.
Is the fuel temperature sensor leaking? Replace the fuel temperature
sensor, (see MR 364 (Mégane II),
MR 370 (Scénic II), MR 385
(Modus), MR 392 (Clio III), MR 411
(New Twingo), MR 417 (Kangoo 2),
Mechanical, 13B, Diesel injection,
Rail pressure sensor: Removal -
Refitting).
Check the low pressure circuit: run TEST 1 Low pressure circuit check.
Visually check that there are no leaks on the high pressure circuit: run TEST 7 High pressure circuit
sealing check.
Check the air inlet circuit: run TEST 5 Air inlet circuit check.
Using the diagnostic tool, check that the injector codes (C2I) are correctly entered on the identification screen. If
not, configure the correct injector codes using command SC002 Enter injector codes.
YES
NO
A
DCM1.2_V48_ALP13/DCM1.2_V4C_ALP13/DCM1.2_V50_ALP13/DCM1.2_V54_ALP13/DCM1.2_V58_ALP13/DCM1.2_V5C_ALP13

13B-260V6 MR-413-X44-13B000$210.mif
DIESEL INJECTION
Fault finding – Fault finding charts13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
ALP 13
CONTINUED
Is the compression in order? Carry out the necessary repairs.
Is the catalytic converter clogged or damaged?Replace the catalytic converter (see MR 364
(Mégane II), MR 370 (Scénic II), MR 385
(Modus), MR 392 (Clio III), MR 411
(New Twingo), MR 417 (Kangoo 2),
Mechanical, 19B, Exhaust, Catalytic
converter: Removal - Refitting).
Check that the turbocharger is working properly.
Run TEST 11 Air line at the turbocharger.
Run TEST 10 Turbocharger control solenoid
valve check.
Run TEST 12 Turbocharger.
Is the turbocharger in order? Carry out the necessary repairs.
Check the computer:
Check that the computer connectors are properly locked.
Check the condition of the computer connections (bent pin, signs of corrosion, silicone, etc.).
If the connector(s) is faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Contact the Techline if the customer complaint is still present.
A
NO
YES
YES
NO
YES
NO

13B-261V6 MR-413-X44-13B000$210.mif
DIESEL INJECTION
Fault finding – Fault finding charts13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
ALP14Engine races when accelerator is released or when
changing gear
NOTESOnly consult this customer complaint after a full check with the diagnostic tool.
Check that there are no obstacles that might impede the accelerator pedal travel (carpet, point of resistance, etc.).
Using the diagnostic tool, check that the injector codes (C2I) are correctly entered on the identification screen. If
not, configure the correct injector codes using command SC002 Enter injector codes.
Visually check the condition of the engine wiring harness.
Is the clutch clearance set correctly? Carry out the necessary repairs.
Check that the engine has not sucked up its oil (engine racing).
Is the compression in order? Carry out the necessary repairs.
Check that the turbocharger is working properly.
Run TEST 11 Air line at the turbocharger.
Run TEST 10 Turbocharger control solenoid valve
check.
Run TEST 12 Turbocharger.
Is the turbocharger in order?Carry out the necessary repairs.
NO
YES
NO
YES
NO
YES
A
DCM1.2_V48_ALP14/DCM1.2_V4C_ALP14/DCM1.2_V50_ALP14/DCM1.2_V54_ALP14/DCM1.2_V58_ALP14/DCM1.2_V5C_ALP14

13B-262V6 MR-413-X44-13B000$210.mif
DIESEL INJECTION
Fault finding – Fault finding charts13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
ALP14
CONTINUED
Check the computer:
Check that the computer connectors are properly locked.
Check the condition of the computer connections (bent pin, signs of corrosion, silicone, etc.).
If the connector(s) is faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Contact the Techline if the customer complaint is still present.
A

13B-263V6 MR-413-X44-13B000$210.mif
DIESEL INJECTION
Fault finding – Fault finding charts13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
ALP15 Engine dies on pulling away
NOTESOnly consult this customer complaint after a full check with the diagnostic tool.
Is the clutch clearance set correctly? Carry out the necessary repairs.
Using the diagnostic tool, check that the injector codes (C2I) are correctly entered on the identification screen. If
not, configure the correct injector codes using command SC002 Enter injector codes.
Check the air inlet circuit: run TEST 5 Air inlet circuit check.
Is the catalytic converter clogged or damaged? Replace the catalytic converter (see MR
364 (Mégane II), MR 370 (Scénic II),
MR 385 (Modus), MR 392 (Clio III),
MR 411 (New Twingo), MR 417
(Kangoo 2), Mechanical, 19B, Exhaust,
Catalytic converter: Removal - Refitting).
Check the low pressure circuit: run TEST 1 Low pressure circuit check.
Visually check the condition of the engine wiring harness.
Check the computer:
Check that the computer connectors are properly locked.
Check the condition of the computer connections (bent pin, signs of corrosion, silicone, etc.).
If the connector(s) is faulty and if there is a repair procedure (see Technical Note 6015A, Repairing electrical
wiring, Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Contact the Techline if the customer complaint is still present.
NO
YES
NO
DCM1.2_V48_ALP15/DCM1.2_V4C_ALP15/DCM1.2_V50_ALP15/DCM1.2_V54_ALP15/DCM1.2_V58_ALP15/DCM1.2_V5C_ALP15

13B-264V6 MR-413-X44-13B000$210.mif
DIESEL INJECTION
Fault finding – Fault finding charts13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
ALP16 Engine rattling, noisy engine, turbocharger noise
NOTESOnly consult this customer complaint after a full check with the diagnostic tool.
If the noise arises from the turbocharger, apply Technical Note 5164A, Noise fault finding.
Note:
Pay close attention to faulty components that might result in unjustified replacement of the turbocharger.
For example, whistling does not necessarily indicate damage to the turbocharger (this could be coming from
the exhaust, the timing, the gearbox, etc.).
Check that the fuel tank is correctly filled and that the fuel is correct: run TEST 13 Diesel fuel conformity check.
Check the levels of engine oil and coolant.

Is the compression in order? Carry out the necessary repairs.
Check the electrical conformity of the heater plugs (the resistance value of the heater plug must be less
than 2 ΩΩ Ω Ω
).
Using the diagnostic tool, check that the injector codes (C2I) are correctly entered on the identification screen. If
not, configure the correct injector codes using command SC002 Enter injector codes.
Check the air inlet circuit: run TEST 5 Air inlet circuit check.
NO
YES
A
DCM1.2_V48_ALP16/DCM1.2_V4C_ALP16/DCM1.2_V50_ALP16/DCM1.2_V54_ALP16/DCM1.2_V58_ALP16/DCM1.2_V5C_ALP16