2009 RENAULT TWINGO Engine Diesel Injection Workshop Manual

13B-209V6 MR-413-X44-13B000$190.mif
DIESEL INJECTION
Fault finding – Tests13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
TEST 2 Electrical circuit check
Check the battery charge and that the alternator
is operating correctly (see 87B, Passenger
compartment connection unit for the New
Twingo or see 87G, Engine compartment
connection unit for Clio III, Modus, Mégane II,
Scénic II and Kangoo 2).
Is the charging circuit in good order? Carry out the necessary repairs.
Check the fuses.
Are the fuses correct? Carry out the necessary repairs.
Check that the injection locking relay is operating
correctly.
Is the injection locking relay working properly? Carry out the necessary repairs.
Check the engine earths.
Are the engine earths correct? Carry out the necessary repairs.
The electrical circuit is in good order.
NO
YES
NO
YES
NO
YES
NO
DCM1.2_V48_TEST2/DCM1.2_V4C_TEST2/DCM1.2_V50_TEST2/DCM1.2_V54_TEST2/DCM1.2_V58_TEST2/DCM1.2_V5C_TEST2

13B-210V6 MR-413-X44-13B000$190.mif
DIESEL INJECTION
Fault finding – Tests13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
TEST 3 Injector check
Is diesel fuel present around the injectors?Locate the source of the leak and carry out
the necessary repairs.
Control the injectors using commands
AC005 Cylinder 1 injector, AC006 Cylinder 2
injector, AC007 Cylinder 3 injector
and AC008 Cylinder 4 injector.
Can you hear the valve moving when you are
1 metre away from the vehicle?Check the insulation and the continuity of
the electrical circuit.
Run test 9 Diesel filter check.
If test 9 is correct, replace the faulty injector(s)
(MR 364 (Mégane II), MR 370 (Scénic II),
MR 385 (Modus), MR 392 (Clio III), MR 411
(New Twingo), MR 417 (Kangoo 2),
Mechanical, 13B, Diesel injection, Diesel
fuel injector: Removal - Refitting).
End of TEST 3.YES
NO
NO
YES
DCM1.2_V48_TEST3/DCM1.2_V4C_TEST3/DCM1.2_V50_TEST3/DCM1.2_V54_TEST3/DCM1.2_V58_TEST3/DCM1.2_V5C_TEST3

13B-211V6 MR-413-X44-13B000$190.mif
DIESEL INJECTION
Fault finding – Tests13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
TEST 5 Inlet circuit check
Check for air leaking in or out.
Is air leaking in or out? Carry out the necessary repairs.
Check the condition of the air filter.
Is the air filter correct?Replace the air filter (see MR 364 (Mégane II),
MR 370 (Scénic II), MR 385 (Modus), MR 392
(Clio III), MR 411 (New Twingo), MR 417
(Kangoo 2), Mechanical, 12A, Fuel mixture,
Air filter: Removal - Refitting).
Check that the inlet manifold is not obstructed
(clogged).
Is the inlet manifold blocked? Clean the inlet manifold.
Air system in good order.
YES
NO
NO
YES
YES
NO
DCM1.2_V48_TEST5/DCM1.2_V4C_TEST5/DCM1.2_V50_TEST5/DCM1.2_V54_TEST5/DCM1.2_V58_TEST5/DCM1.2_V5C_TEST5

13B-212V6 MR-413-X44-13B000$190.mif
DIESEL INJECTION
Fault finding – Tests13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
TEST 6 High pressure system check
NOTESSpecial note:
Certain faults make it impossible to carry out this test - deal with these first.
WARNING
Running the starter motor for more than 5 seconds is dangerous and serves no
useful purpose.
Preliminary checks:
–Check for the presence of fuel
–Check that there is no air in the low pressure circuit. Run TEST 1 Low pressure circuit check.
–Ensure that the correct fuel is being used. Run test 13 Diesel fuel conformity check.
The pump's capacity to produce high pressure can be checked by the following procedure:
–With the ignition off, disconnect the low pressure actuator from the pump (IMV brown connector)
and connect a test IMV or the adapter of MOT. 1711.
–Electrically disconnect the four injectors.
–Switch on the ignition, connect the diagnostic tool and re-establish dialogue with the injection system.
–Go to the Main computer statuses and parameters screen.
–Run the test cold, PR064 "Coolant temperature" < 30
°C or equal to ambient temperature.
–Engage the starter for 5 seconds.
–Read the maximum rail pressure value PR038 Rail pressure during the test on the diagnostic tool.
A
DCM1.2_V48_TEST6/DCM1.2_V4C_TEST6/DCM1.2_V50_TEST6/DCM1.2_V54_TEST6/DCM1.2_V58_TEST6/DCM1.2_V5C_TEST6

13B-213V6 MR-413-X44-13B000$190.mif
DIESEL INJECTION
Fault finding – Tests13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
IMV = fuel flow actuator
TEST 6
CONTINUED
PR038 > 1050 bar?
–Switch off the ignition, reconnect the electrical
connections to the four injectors and the low-
pressure actuator.
–Switch on the ignition again, and clear the injection
faults using the diagnostic tool.
–Check if there is no fuel leak in the high pressure
circuit. Run TEST 7 High pressure circuit sealing
check.
–Check the conformity of the diesel filter. Run
TEST 9 Diesel filter check.
–Carry out fault finding on the injectors by checking
the return flow volume of the four injectors, run
TEST 8 Injector return flow.
Is TEST 8 OK?The pump can supply the operating pressure.
Switch off the ignition, reconnect the electrical
connections
to the four injectors and the low pressure
actuator. Switch on the ignition again, and clear
the injection faults using the diagnostic tool.
–Check if there is no fuel leak in the high
pressure circuit. Run TEST 7 "High pressure
circuit sealing check".
–Carry out fault finding on the injectors by
checking the return flow volume of the four
injectors, run TEST 8 Injector return flow.
If TEST 8 is correct, the high pressure fuel circuit
is correct.
Replace the faulty injector(s) (see MR
364 (Mégane II), MR 370 (Scénic II),
MR 385 (Modus), MR 392 (Clio III),
MR 411 (New Twingo), MR 417
(Kangoo 2), Mechanical, 13B, Diesel
injection, Diesel fuel injector:
Removal - Refitting).Replace the high pressure pump (see MR 364 (Mégane II), MR 370
(Scénic II), MR 385 (Modus), MR 392 (Clio III), MR 411
(New Twingo), MR 417 (Kangoo 2), Mechanical, 13B, Diesel
injection, High pressure pump: Removal - Refitting).
A
NOYES
NOYES

13B-214V6 MR-413-X44-13B000$190.mif
DIESEL INJECTION
Fault finding – Tests13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
TEST 7 High pressure circuit sealing check
NOTESSpecial note:
Certain faults make it impossible to carry out this test - deal with these first.
The command AC029 High pressure circuit sealing test enables a high pressure circuit sealing test to be
carried out when the engine is running.
This command can locate a leak in the high pressure circuit if a union is incorrectly fitted or screwed on. This test
does not identify a minor leak due to a union not being tightened to torque.
This command can only be used if the engine temperature is above 60
°C.
Watch out for any objects (tools or others) on the sides of the engine housing during the 4 accelerations
(possible vibrations).
Use command AC029 High-pressure circuit sealing test; the engine will automatically carry out a cycle of
four accelerations to increase the rail pressure and check for leaks in the high pressure circuit.
DCM1.2_V48_TEST7/DCM1.2_V4C_TEST7/DCM1.2_V50_TEST7/DCM1.2_V54_TEST7/DCM1.2_V58_TEST7/DCM1.2_V5C_TEST7

13B-215V6 MR-413-X44-13B000$190.mif
DIESEL INJECTION
Fault finding – Tests13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
TEST 8 Injector return flow
NOTESSpecial note:
Certain faults make it impossible to carry out this test - deal with these first.
Does the engine start?
Command AC029 High pressure circuit sealing also checks the return volume of each injector to detect
any leaks inside the injectors.
Be careful with any objects (tool or other) on the engine housing during the four cycles of the operation
(possible vibrations).
Tooling required
–Mot. 1711 Injector flow measuring kit.
Or: Use four tubes of internal diameter 4 mm and approximately 50 cm long, and four graduated measuring
cylinders.
Procedure
–Check that the engine coolant temperature is above 60
°C,
–switch off the ignition,
–disconnect the return pipes from the four injectors,
–cap the pump venturi tube to prevent the low-pressure circuit from depriming,
–connect the four transparent tubes in place of the return pipes,
–put the other ends of the four pipes into four graduated measuring cylinders.
When all the preparations are complete, start the engine and leave it running:
30 secondsfor Euro 4 engines: K9K 766 - 768 (Clio III and Modus); K9K 724 (Mégane II
and Scénic II); K9K 740 -718 (New Twingo); K9K 800 - 802 - 812 (Kangoo 2).
Let it idle for 2 minutesfor Euro 3 type engines: K9K 750 - 752 (Clio III and Modus).
Note:
These time periods must be respected for the test results to be interpreted correctly.
–Run command AC029 High pressure circuit sealing check.
The engine will carry out automatically a cycle of four accelerations to increase the rail pressure and measure
internal injector leaks under these conditions.
–When the cycle has finished, run command AC029 High pressure circuit sealing test a second time to
obtain the correct return volume reading for each injector.
–Switch off the engine at the end of the cycle.
NOA
YES
DCM1.2_V48_TEST8/DCM1.2_V4C_TEST8/DCM1.2_V50_TEST8/DCM1.2_V54_TEST8/DCM1.2_V58_TEST8/DCM1.2_V5C_TEST8

13B-216V6 MR-413-X44-13B000$190.mif
DIESEL INJECTION
Fault finding – Tests13B
DCM 1.2 Injection
Program No.: 4D
Vdiag No.: 48, 4C, 50,
54, 58, 5C
TEST 8
CONTINUED 1
At the end of the idling phase and these two cycles, the return volume of each injector must be:
45 ml (maximum)for Euro 4 type engines: K9K 766 - 768 (Clio III and Modus); K9K 724 (Mégane
II and Scénic II) K9K 740 - 718 (New Twingo); K9K 800 - 802 - 812 (Kangoo 2).
35 ml maximumfor Euro 3 type engines: K9K 750 - 752 (Clio III and Modus),
If the back-leakage volume of any of the injectors is more than the values above, only replace the faulty injector
(see MR 364 (Mégane II), MR 370 (Scénic II), MR 385 (Modus), MR 392 (Clio III), MR 411 (New Twingo),
MR 417 (Kangoo 2), Mechanical, 13B, Diesel injection, Diesel fuel injector: Removal - Refitting).
Disconnect the 4 transparent pipes and reconnect the injector return circuit.
Carry out the following test to confirm the repair:
–With the ignition off, disconnect the low pressure actuator from the pump (brown IMV connector) and connect
the test adapter (test IMV, Mot. 1711),
–electrically disconnect the 4 injectors,
–switch on the ignition, connect the diagnostic tool and re-establish dialogue with the injection system,
–go to the Main computer statuses and parameters screen,
–run the starter for 5 seconds,
–read the maximum rail pressure value PR038 Rail pressure during the test on the diagnostic tool.
If the rail pressure (PR038 Rail pressure) is lower than 1050 bar, run test 6: High pressure system check.
–Switch off the ignition, and reconnect the four injectors electrically,
–disconnect the test filling actuator (test IMV) and reconnect the low-pressure actuator connector (IMV) to the
pump,
–switch on the ignition again, and clear the injection faults using the diagnostic tool.
If the rail pressure (PR038) is greater than 1050 bar, the repair is correct.
End of TEST8.