Page 82 of 273

DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-82V3 MR-372-J84-13B250$360.mif
DF053
CONTINUED 4
2.DEF to
8.DEF
NOTESNone
Check the rail pressure regulator connectors.
Check the injection computer connections.
Check the low pressure circuit by running test 2 Low pressure circuit check.
Check the conformity of the fuel used by applying test 10 Diesel fuel conformity check.
Check the injector return flow, run test 8 Poor injector operation.
Check the operation of the overpressure valve if fitted to the vehicle, run test 11 Incorrect operation of the
overpressure valve.
Repair if necessary.
Measure the resistance of the pressure regulator between its tracks 1 and 2.
If the resistance is not 3 ± 1 Ω at 20˚C, replace the injection pump.
Check the continuity and for the absence of interference resistance on the following connections:
Injection computer brown 48-track
connector B, track M4Track 2 of the rail pressure regulator
Injection supply relay mounting track 5 track 1 of the rail pressure regulator
Repair if necessary.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16
PROGRAM No.: C1
Vdiag No.: 51
Page 83 of 273

DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-83V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF053
CONTINUED 5
In the event of rail overpressure:
Check the operation of the injectors: refer to test 8 Poor injector operation.
Check that the rail pressure sensor is operating correctly using command AC011 Rail pressure regulator. Display
parameter PR038 Rail pressure, and refer to the conformity check to check the operating values.
If these checks do not reveal any faults, and if the fault is still present, replace the injection pump.
in the event of rail underpressure:
Check that the rail pressure sensor is operating correctly using command AC011 Rail pressure regulator. Display
parameter PR038 Rail pressure, and refer to the conformity check to check the operating values.
Check the low pressure diesel circuit priming.
Check the conformity of the diesel filter connections.
Check the condition of the filter (clogging and water saturation).
Check that there are no air bubbles between the filter and the high pressure pump.
Check the low and high pressure diesel fuel circuit sealing (visual inspections, odour, etc.): pump housing,
pressure relief valve, pipes, rail and injector unions, injector wells, etc.
Check the operation of the injectors: refer to test 8 Poor injector operation.
Carry out the necessary operations.
If the fault is still present, replace the injection pump.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
Page 96 of 273

DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-96V3 MR-372-J84-13B250$405.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF059
PRESENT
OR
STOREDCOMBUSTION MISFIRES ON CYLINDER 1
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after the engine is started or following a road test.
Special notes:
If the fault is present, engine performance is reduced and engine instabilities may
occur.
Priority when dealing with a number of faults:
Deal with fault DF040 Cylinder 1 injector circuit first, if it is present or stored.
Check that the IMA code of injector no. 1 has been entered correctly and that it matches the code marked on the
corresponding injector.
Enter the code to the unprogrammed/incorrectly programmed injector, if necessary.
Refer to the interpretation of commands, SC002 Entering injector codes.
Check the engine compression.
Repair if necessary.
Check the valve clearance and adjust if necessary.
When dealing with several combustion misfire faults, check the conformity of the fuel by applying test 10 Diesel
fuel conformity check.
Visually inspect the return pipe of injector no. 1.
Repair if necessary.
If the fault is still present, carry out test 8 INCORRECT INJECTOR OPERATION.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF059
Page 97 of 273

DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-97V3 MR-372-J84-13B250$405.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF060
PRESENT
OR
STOREDCOMBUSTION MISFIRING ON CYLINDER 2
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after the engine is started or following a road test.
Special notes:
If the fault is present, engine performance is reduced and engine instabilities may
occur.
Priority when dealing with a number of faults:
Deal with fault DF041 Cylinder 2 injector circuit first, if it is present or stored.
Check that the IMA code of injector no. 2 has been entered correctly and that it matches the code marked on the
corresponding injector.
Enter the code to the unprogrammed/incorrectly programmed injector, if necessary.
Consult the interpretation of commands, SC002 Entering injector codes.
Check the engine compression.
Repair if necessary.
Check the valve clearance and adjust if necessary.
When dealing with several combustion misfire faults, check the conformity of the fuel by applying test 10 Diesel
fuel conformity check.
Visually inspect the return pipe of injector no. 2.
Repair if necessary.
If the fault is still present, carry out test 8 INCORRECT INJECTOR OPERATION.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF060
Page 98 of 273

DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-98V3 MR-372-J84-13B250$405.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF061
PRESENT
OR
STOREDCOMBUSTION MISFIRING ON CYLINDER 3
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after the engine is started or following a road test.
Special notes:
If the fault is present, engine performance is reduced and engine instabilities may
occur.
Priority when dealing with a number of faults:
Deal with fault DF042 Cylinder 3 injector circuit first, if it is present or stored.
Check that the IMA code of injector no. 3 has been entered correctly and that it matches the code marked on the
corresponding injector.
Enter the code to the unprogrammed/incorrectly programmed injector, if necessary.
Consult the interpretation of commands, SC002 Entering injector codes.
Check the engine compression.
Repair if necessary.
Check the valve clearance and adjust if necessary.
When dealing with several combustion misfire faults, check the conformity of the fuel by applying test 10 Diesel
fuel conformity check.
Visually inspect the return pipe of injector no. 3.
Repair if necessary.
If the fault is still present, carry out test 8 INCORRECT INJECTOR OPERATION.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF061
Page 99 of 273

DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-99V3 MR-372-J84-13B250$405.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF062
PRESENT
OR
STOREDCOMBUSTION MISFIRING ON CYLINDER 4
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after the engine is started or following a road test.
Special notes:
If the fault is present, engine performance is reduced and engine instabilities may
occur.
Priority when dealing with a number of faults:
Deal with fault DF043 Cylinder 4 injector circuit first, if it is present or stored.
Check that the injector no. 4 IMA code has been entered correctly and that it matches the code marked on the
corresponding injector.
Enter the code to the unprogrammed/incorrectly programmed injector, if necessary.
Consult the interpretation of commands, SC002 Entering injector codes.
Check the engine compression.
Repair if necessary.
Check the valve clearance and adjust if necessary.
When dealing with several combustion misfire faults, check the conformity of the fuel by applying test 10 Diesel
fuel conformity check.
Visually inspect the return pipe of injector no. 4.
Repair if necessary.
If the fault is still present, carry out test 8 INCORRECT INJECTOR OPERATION.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF062
Page 119 of 273

DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-119V3 MR-372-J84-13B250$450.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51DIESEL INJECTION
Fault finding – Interpretation of faults
DF276
PRESENT
INJECTOR CODE PROGRAMMING
1.DEF : Internal electronic fault when writing
2.DEF : No code in memory
NOTESCondition for applying fault finding ONLY to a present fault:
The fault is declared present after:
–reprogramming the injection computer,
–replacing and programming the injection computer.
Special notes:
If the fault is present:
–the engine speed is limited,
–the level 1 warning light is lit.
1.DEF
NOTESNone.
Program the injector codes using command SC002 Enter injector codes.
Carry out the procedure described in the Interpretation of commands section.
If the fault is still present after switching off the ignition, waiting for 1 minute and then re-establish dialogue,
Follow the interpretation of command SC002 Entering injector codes.
If the fault is still present, contact the Techline.
Otherwise clear the fault memory using RZ007 Fault memory.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF276P
Page 120 of 273

DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B -120V3 MR-372-J84-13B250$450.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF276
CONTINUED
2.DEF
NOTESThis fault appears on any blank computer (new or recently
reprogrammed).
WARNING
A computer without the IMA option can be replaced by a computer with this option. The codes are not
saved during command SC003 Save computer data.
In this case, status ET104 Use of Injector Codes becomes YES, fault DF276 Injector Code Programming
will be present, and the engine will operate in defect mode.
Program the injector codes using command SC002 Enter injector codes.
Carry out the procedure described in the Interpretation of commands section.
If the fault is still present after switching off the ignition, waiting 1 minute and then re-establish dialogue:
Follow the interpretation of command SC002 Entering injector codes.
If the fault is still present, contact the Techline.
Otherwise clear the fault memory using RZ007 Fault memory.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.