Page 66 of 273
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-66V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF041
CONTINUED
Check the continuity and absence of interference resistance of the following connections:
Injection computer grey 32-track connector C track G4 Track 2 injector no. 2
Injection computer grey 32-track connector C, track G2 Track 1 injector no. 2
If the fault is still present: apply test 8: POOR INJECTOR OPERATION.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
Page 67 of 273

DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-67V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF042
PRESENT
OR
STOREDCYLINDER 3 INJECTOR CIRCUIT
CC.1 : Short circuit to + 12 V
CO : Open circuit
CC : Short circuit
1.DEF : Injector control
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after the engine has been started.
Special notes:
If CC.1, CC, or 1.DEF is present, the level 2 warning light is lit.
If CO is present the level 1 warning light is lit.
If CO is still present, the OBD warning light will come on after three consecutive driving
cycles (starting + 5 seconds + switching off the ignition and waiting for 1 minute).
If the fault is present, the injection on cylinder 3 is disabled.
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
WARNING
This fault may appear if the wiring harness has been damaged.
Follow the procedure described in the Wiring Check in the Introduction.
This test enables the condition and the conformity of the engine wiring harness to be checked.
CC.1
CO
CC
1.DEF
NOTESNone
Check the connections on injector no. 3.
Check the injection computer connections.
Repair if necessary.
Disconnect injector no.3.
Measure the resistance of injector no. 3 between tracks 1 and 2.
Replace the injector if it has a short circuit (R = 0 Ω) or open circuit (infinite resistance measurement).
Otherwise reconnect injector no. 3.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF042
Page 68 of 273
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-68V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF042
CONTINUED
Check the continuity and absence of interference resistance of the following connections:
Injection computer grey 32-track connector C, track H4 Track 2 injector no. 3
Injection computer grey 32-track connector C, track H2 Track 1 injector no. 3
If the fault is still present: apply test 8: POOR INJECTOR OPERATION.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
Page 69 of 273

DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-69V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF043
PRESENT
OR
STOREDCYLINDER 4 INJECTOR CIRCUIT
CC.1 : Short circuit to + 12 V
CO : Open circuit
CC : Short circuit
1.DEF : Injector control
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after the engine has been started.
Special notes:
If CC.1, CC, or 1.DEF is present, the level 2 warning light is lit.
If CO is present the level 1 warning light is lit.
If CO is still present, the OBD warning light will come on after three consecutive driving
cycles (starting + 5 seconds + switching off the ignition and waiting for 1 minute).
If the fault is present, the injection on cylinder 4 is disabled.
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
WARNING
This fault may appear if the wiring harness has been damaged.
Follow the procedure described in the Wiring Check in the Introduction.
This test enables the condition and the conformity of the engine wiring harness to be checked.
CC.1
CO
CC
1.DEF
NOTESNone
Check the connections on injector no 4.
Check the injection computer connections.
Repair if necessary.
Disconnect injector no. 4.
Measure the resistance of injector no. 4 between tracks 1 and 2.
Replace the injector if it has a short circuit (R = 0 Ω) or open circuit (infinite resistance measurement).
Otherwise reconnect injector no. 4.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF043
Page 70 of 273
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-70V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF043
CONTINUED
Check the continuity and absence of interference resistance of the following connections:
Injection computer grey 32-track connector C, track H3 Track 2 injector no. 4
Injection computer grey 32-track connector C, track G1 Track 1 injector no. 4
If the fault is still present: apply test 8: POOR INJECTOR OPERATION.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
Page 78 of 273

DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-78V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF053
PRESENT
OR
STORED
RAIL PRESSURE REGULATION FUNCTION
CC.1 : Short circuit to + 12 V
CC.0 : Short circuit to earth
CO : Open circuit
1.DEF : Internal electronic fault
2.DEF : Measured pressure too low
3.DEF : Measured pressure too high
4.DEF : Insufficient pressure
5.DEF : Pressure < minimum
6.DEF : Pressure > maximum
7.DEF : Extensive pump command
8.DEF : Above maximum threshold.
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after:
–the engine is started,
–a road test,
–an actuator command AC011 Rail pressure regulator.
Special notes:
If the fault is present:
–It is not possible to start the engine.
–engine stops if already started,
–if 3.DEF is present, the level 1 warning light is lit,
–if one of the other faults is present, the level 2 warning light comes on.
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
CC.1
NOTESNone
Check the rail pressure regulator connectors.
Check the injection computer connections.
Check the low-pressure circuit: run Test 2 Low-pressure circuit check.
Check the conformity of the fuel used by applying test 10 Diesel fuel conformity check.
Check the injector return flow, run test 8 Poor injector operation.
Check the operation of the overpressure valve if fitted to the vehicle, run test 11 Incorrect operation of the
overpressure valve.
Repair if necessary.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF053
Page 79 of 273

DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-79V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF053
CONTINUED 1
CC.0
CO
NOTESNone
Measure the resistance of the rail pressure regulator between tracks 1 and 2.
If the resistance is not 3 ± 1 Ω at 20˚C, replace the injection pump.
Check the continuity and insulation from the + 12 V feed of the following connection:
Injection computer brown 48-track
connector B, track M4Track 2 of the rail pressure regulator (fuel flow actuator)
Check the rail pressure sensor using the interpretation of DF007 Rail pressure sensor circuit.
If the fault is still present, replace the injection pump.
Check the rail pressure regulator connectors.
Check the injection computer connections.
Check the low pressure circuit by applying test 2 Low pressure circuit check.
Check the conformity of the fuel used by applying test 10 Diesel fuel conformity check.
Check the injector return flow, run test 8 Poor injector operation.
Check the operation of the overpressure valve if fitted to the vehicle, run test 11 Incorrect operation of the
overpressure valve.
Repair if necessary.
Measure the resistance of the rail pressure regulator between tracks 1 and 2.
If the resistance is not 3 ± 1 Ω at 20˚C, replace the injection pump.
Check the continuity, and insulation from earth of the following connection:
Injection computer brown 48-track
connector B, track M4Track 2 of the rail pressure regulator (fuel flow actuator)
With the ignition on, check for + 12 V after relay on track 1 of the rail pressure regulator.
If there is not + 12 V on track 1, check the continuity and absence of interference resistance of the following
connection:
Rail pressure regulator track 1Injection supply relay mounting track 5
Repair if necessary.
Check the rail pressure sensor using the interpretation of DF007 Rail pressure sensor circuit.
If the fault is still present, replace the injection pump.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
Page 80 of 273

DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-80V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF053
CONTINUED 2
1.DEF
NOTESNone
Ch eck the rail pressure regulator connectors.
Ch eck the in jection computer connections.
Ch eck the lo w p ressu re circu it b y runningtest 2Low pressure circuit check.
Ch eck the conformityof the fuel used by applyingtest 10 Diesel f uel conformity check.
Ch eck the in jector return flow, runtest 8 Poor injector operation.
Ch eck theoperation of the overpressure valve if fitted to the vehicle, run test11 Incorrectopera tion of the
ov erpressure valve.
Re pair if n ecessa ry.
Measure theresistanceof the rail press u r e regulator betweentracks 1 and 2.
If the resistance is not3±1Ωat20˚C,replacetheinjection pump.
Ch eckthe continuity and absence of interference resistanceof the followingconnections:
Injection computer brown 48-track
connectorB,track M4Track 2 of the rail pressure regulator (fuel flow actuator)
Injection supply relay mountingtrack 5 track 1 of the rail pressure regulator (fuel flow actuator)
Re pair if n ecessa ry.
Ch eck the rail pressuresensor using the interpretation ofDF0 07 Rail pressure sensor circuit.
Re pair if n ecessa ry.
If the fault isstill present,check t hat thecomputeroutput is working correctly.
●Either using anammeter:
With the regulator connected, connect the current clamp to the regulator'strack 1connection,respecting t he
direction of the current.
Cle ar a ny rail pressure sensor faults and use commandAC011 Rail pressureregulator.
Th eammeter should display ten cycles of two successive currents:~0.6Athen~2A.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.