Page 22 of 273

DIESEL INJECTION
Fault finding – Replacement of components13B
13B-22V3 MR-372-J84-13B250$225.mif
EDC16
PROGRAM No: C1
Vdiag No.: 51
REPLACING THE INJECTORS
After replacing one or more injectors, re-enter the IMA codes.
The system must be configured via the diagnostic socket using the RENAULT CLIP diagnostic tool.
→ PROCEDURE to be followed after one or more injectors are replaced:
IMPORTANT
Cylinder no. 1 is located at the engine flywheel end.
–make a note of the IMA code(s) engraved on the injector body,
–enter these codes in the computer using command SC002 Enter injector codes, then follow the instructions given
by the diagnostic tool,
–once the command has finished,
–switch off the ignition,
–wait 1 min before switching on the ignition again,
–return to fault finding mode,
–select the Computer identification function from the main screen,
–check that the injector codes entered into the computer match those found on the bodies of the injectors:
–if the codes do not match, repeat the procedure for command SC002 Enter injector codes;
–if the codes do match, check system faults and clear any stored faults;
–if there are faults, deal with the present faults,
–clear the faults from the computer memory.
Carry out a road test followed by a complete check with the diagnostic tool.
End of operation.Note:
The IMA coding (individual injector correction) is a calibration made in production on each injector to adjust
the flow accurately.
These correction values are etched onto the Bakelite body of each injector (6 alphanumeric characters) and then
entered into the computer which then controls each injector taking into account their manufacturing variation.
IMPORTANT
Engines can only operate correctly if the correct IMA codes have been entered.
If no code has been entered or if an invalid code has been entered, the fault DF276 Injector code
programming, is present and the engine will be in defect mode (speed heavily limited).
If another injector's code has been entered, the system will accept it but will make the wrong correction.
This could lead to engine damage, loss of performance and excessive pollution.
Always use the correct injector codes for the engine cylinder/computer.
Page 27 of 273

DIESEL INJECTION
Fault finding – Fault summary table13B
13B-27V3 MR-372-J84-13B250$270.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
Tool
faultDIAGNOSTIC
TOOL
DESCRIPTIONAssociated
DTCLEVEL 1 FAULT
WARNING
LIGHT (Orange
heater plugs On
indicator light)LEVEL 2 FAULT
WARNING
LIGHT (Red
overheating
warning light)NO
FAULT
WARNING
LIGHT ONOBD
WARNING
LIGHT ON
DF038Computer 6066.DEF/8.DEF/
12.DEF1.DEF/2.DEF/
3.DEF/4.DEF/
5.DEF/7.DEF/
10.DEF/11.DEF/
13.DEF/14.DEF... 6.DEF
DF039Inlet air
temperature
sensor circuit110 ... CC.0/CO.1 ... ...
DF040Cylinder 1
injector circuit201 CO CC.1/CC/1.DEF ... CO
DF041Cylinder 2
injector circuit202 CO CC.1/CC/1.DEF ... CO
DF042Cylinder 3
injector circuit203 CO CC.1/CC/1.DEF ... CO
DF043Cylinder 4
injector circuit204 CO CC.1/CC/1.DEF ... CO
DF046Battery voltage 560 ... ...1.DEF/
2.DEF...
DF047Computer feed
voltage615 ... ... 1.DEF ...
DF049Refrigerant
sensor circuit530 ... ... CC.1/CO.0 ...
DF050Brake switch
circuit571 ... ...1.DEF/
2.DEF...
DF051Cruise control/
speed limiter
function575 ... ...1.DEF/
2.DEF/
3.DEF...
DF053Rail pressure
regulation
function89 3.DEFCC.0/CC.1/CO/
1.DEF/2.DEF/
4.DEF/5.DEF/
6.DEF/7.DEF... ..
DF054Turbocharging
solenoid valve
control circuit33CO/CC.0/CC.1/
1.DEF/2.DEF/
3.DEF/4.DEF/
5.DEF... ... CC.0
Page 29 of 273

DIESEL INJECTION
Fault finding – Fault summary table13B
13B-29V3 MR-372-J84-13B250$270.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
Tool
faultDIAGNOSTIC
TOOL
DESCRIPTIONAssociated
DTCLEVEL 1 FAULT
WARNING
LIGHT (Orange
heater plugs On
indicator light)LEVEL 2 FAULT
WARNING
LIGHT (Red
overheating
warning light)NO
FAULT
WARNING
LIGHT ONOBD
WARNING
LIGHT ON
DF226Damper valve
circuit638CO/CC/CC.0/
CC.1/1.DEF/
2.DEF/3.DEF... ... ...
DF250ESP function C122 ... ...1.DEF/
2.DEF...
DF272EGR valve
control circuit403 1.DEF ... 2.DEF ...
DF276Injector code
programming611 1.DEF/2.DEF ... ... ...
DF485Catalytic
converter fault
finding422 ... ... X ...
DF532Alternator
charge signal2502CC.0/CC.1/
1.DEF/2.DEF... ... ...
DF619EGR valve
jammed open2142 X ... ... ...
DF620EGR valve
fouled2141 X ... ... ...
DF621EGR valve is
jammed open
(OBD fault)2413 ... ... X X
DF652Turbine
upstream
temperature
sensor circuit242A CC.0/CO.1
DF778Turbine
upstream
temperature
control242B 1.DEF/2.DEF
DF1070Cold loop 534
Page 58 of 273

DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-58V3 MR-372-J84-13B250$315.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF038
PRESENT
OR
STORED
COMPUTER
1.DEF : Permanent high signal
2.DEF : Permanent low signal
3.DEF : Configuration absent or incorrect
4.DEF : Analogue/digital converter fault
5.DEF : Dialogue disrupted
6.DEF : EEPROM fault
7.DEF : Watchdog activation
8.DEF : Signal outside upper limit
10.DEF : Injector control
11.DEF : Injector control condenser fault
12.DEF : Injection fault under deceleration
13.DEF : Initialisation error
14.DEF : Open circuit or internal electronic fault.
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after one attempt to start the engine, or with the engine
running.
Special notes:
If 6.DEF, 8.DEF or 12.DEF are present the level 1 warning light is lit.
If one of the other faults is present, the level 2 warning light comes on.
If 6.DEF is still present, the OBD warning light will come on after three consecutive
driving cycles (starting + 5 seconds + switching off the ignition and waiting for 1
minute).
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
Priority when dealing with a number of faults:
Deal with fault DF046 Battery voltage first if it is present or stored.
1.DEF to 5.DEF
7.DEF, 8.DEF
10.DEF
12.DEF to 14.DEFCheck the injection computer connections and the continuity of all the supplies.
Repair if necessary.
Clear the faults.
Switch off the ignition, wait 1 minute and switch the ignition on again.
If the fault is still present, contact the Techline and complete the fault finding log.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF038
Page 59 of 273
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-59V3 MR-372-J84-13B250$315.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF038
CONTINUED 1
6.DEFRun command RZ034 Computer memory.
Switch off the ignition and run a complete powerlatch.
Read the faults.
If the problem disappears:
–run command SC036 Reinitialise programming, and select After replacing
injection computer with no save option,
–enter the injector codes using command SC002 Enter injector codes (see
Interpretation of commands),
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
Page 63 of 273

DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-63V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF040
PRESENT
OR
STOREDCYLINDER 1 INJECTOR CIRCUIT
CC.1 : Short circuit to + 12 V
CO : Open circuit
CC : Short circuit
1.DEF : Injector control
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after the engine has been started.
Special notes:
If CC.1, CC, or 1.DEF is present, the level 2 warning light is lit.
If CO is present the level 1 warning light is lit.
If CO is still present, the OBD warning light will come on after three consecutive driving
cycles (starting + 5 seconds + switching off the ignition and waiting for 1 minute).
If the fault is present, the injection on cylinder 1 is disabled.
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
WARNING
This fault may appear if the wiring harness has been damaged.
Follow the procedure described in the Wiring Check in the Introduction.
This test enables the condition and the conformity of the engine wiring harness to be checked.
CC.1
CO
CC
1.DEF
NOTESNone
Check the connections on injector no 1.
Check the injection computer connections.
Repair if necessary.
Disconnect injector no. 1.
Measure the resistance of injector no. 1 between tracks 1 and 2.
Replace the injector if it has a short circuit (R = 0 Ω) or open circuit (infinite resistance measurement).
Otherwise reconnect injector no. 1.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF040
Page 64 of 273
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-64V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF040
CONTINUED
Check the continuity and absence of interference resistance of the following connections:
Injection computer grey 32-track connector C track G3 Track 2 injector no. 1
Injection computer grey 32-track connector C, track H1 Track 1 injector no. 1
If the fault is still present: apply test 8: POOR INJECTOR OPERATION.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
Page 65 of 273

DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-65V3 MR-372-J84-13B250$360.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF041
PRESENT
OR
STOREDCYLINDER 2 INJECTOR CIRCUIT
CC.1 : Short circuit to + 12 V
CO : Open circuit
CC : Short circuit
1.DEF : Injector control
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after the engine has been started.
Special notes:
If CC.1, CC, or 1.DEF is present, the level 2 warning light is lit.
If CO is present the level 1 warning light is lit.
If CO is still present, the OBD warning light will come on after three consecutive driving
cycles (starting + 5 seconds + switching off the ignition and waiting for 1 minute).
If the fault is present, the injection on cylinder 2 is disabled.
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
WARNING
This fault may appear if the wiring harness has been damaged.
Follow the procedure described in the Wiring Check in the Introduction.
This test enables the condition and the conformity of the engine wiring harness to be checked.
CC.1
CO
CC
1.DEF
NOTESNone
Check the connections on injector no. 2.
Check the injection computer connections.
Repair if necessary.
Disconnect injector no. 2.
Measure the resistance of injector no. 2 between tracks 1 and 2.
Replace the injector if it has a short circuit (R = 0 Ω) or open circuit (infinite resistance measurement).
Otherwise reconnect injector no. 2.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF041