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Check again. Refer to
AT-58, " Cruise Test - Part 1 " .
OK or NG OK >>
INSPECTION END
NG >> GO TO 3. TCM Terminal and Reference Value " .
2. If NG, recheck TCM pin terminals for dam age or loose connection with harness connector.
OK or NG OK >>
INSPECTION END
NG >> Repair or replace damaged parts.
Engine Speed Does Not Return to Idle (Light Braking D4→ D 3) INFOID:0000000004305486
SYMPTOM: Engine speed does not smoothly return to idle when A/T shifts from D4 to D 3 on “Cruise Test — Part
1”.
DIAGNOSTIC PROCEDURE CONSULT-III Functi
on (TRANSMISSION) " or
AT-83, " Diagnosis Pro-
cedure without CONSULT-III " .
Is any malfunction detected by self-diagnostic results? YES >> Check the malfuncti
oning system. Refer to AT-79, " CONSULT-III Functi
on (TRANSMISSION) " or
AT-83, " Diagnosis Procedure without CONSULT-III " .
NO >> GO TO 2. Description " (HR16DE),
EC-959, " Component
Description " (MR Type 1) or
EC-1481, " Component Description " (MR Type 2).
OK or NG OK >> GO TO 3.
NG >> Repair or replace accelerator pedal position sensor. Component " .
2. Check A/T fluid condition. Refer to AT-51, " Inspections Before Trouble Diagnosis " .
OK or NG OK >> GO TO 5.
NG >> GO TO 4. Control Valve Assembly and Accumulators " .
2. Check the following items:
- Overrun clutch control valve
- Overrun clutch reducing valve
- Overrun clutch solenoid valve
3. Disassemble A/T. Refer to AT-256, " Disassembly " .
4. Check the following items:
- Overrun clutch assembly. Refer to AT-306, " Forward and Overrun Clutches " .
OK or NG OK >> GO TO 6.
NG >> Repair or replace damaged parts. Control Valve Assembly and Accumulators " .
2. Check the following items:
CVT
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CONTENTS
CVT
RE0F08A
SERVICE INFORMATION .. ..........................
9
INDEX FOR DTC ............................................ .....9
Alphabetical Index ............................................... ......9
DTC No. Index .................................................... ......9
PRECAUTIONS .............................................. ....11
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ....
11
Precaution Necessary fo r Steering Wheel Rota-
tion After Battery Disconnect ............................... ....
11
Precaution for On Board Diagnosis (OBD) System
of CVT and Engine .............................................. ....
12
Service After Replacing TCM and Transaxle As-
sembly ................................................................. ....
12
Removal and Installation Procedure for CVT Unit
Connector ............................................................ ....
13
Precaution ........................................................... ....14
Service Notice or Precaution ............................... ....15
PREPARATION .............................................. ....16
Special Service Tool ........................................... ....16
Commercial Service Tool .................................... ....16
CVT FLUID ..................................................... ....17
Checking CVT Fluid ............................................ ....17
Changing CVT Fluid ............................................ ....18
CVT Fluid Cooler Cleanin g .....................................18
CVT SYSTEM ... .............................................. ....22
Cross-Sectional View - RE0F08A ....................... ....22
Control System .................................................... ....23
Hydraulic Control System ........................................24
TCM Function ...................................................... ....24
CAN Communication ........................................... ....25
Input/Output Signal of TCM ................................. ....26
Line Pressure and Secondary Pressure Control . ....26
Shift Control ........................................................ ....27
Lock-up and Select Control ................................. ....28 Control Valve .......................................................
....29
ON BOARD DIAGNOSTIC (OBD) SYSTEM .... 30
Introduction .......................................................... ....30
OBD-II Function for CVT System ........................ ....30
One or Two Trip Detection Logic of OBD-II ......... ....30
OBD-II Diagnostic Trouble Code (DTC) .............. ....30
Malfunction Indicator Lamp (MIL) ............................31
TROUBLE DIAGNOSIS .................................... 33
DTC Inspection Priority Chart .............................. ....33
Fail-Safe .............................................................. ....33
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ................................................... ....
34
CVT Electrical Parts Location .............................. ....39
Circuit Diagram .................................................... ....40
Inspections before Trouble Diagnosis ................. ....40
Road Test ............................................................ ....44
Check before Engine Is Started ........................... ....45
Check at Idle ........................................................ ....45
Cruise Test .......................................................... ....47
Vehicle Speed When Shifting Gears ................... ....49
TCM Terminal and Refere nce Value .......................49
CONSULT-III Function (TRANSMISSION) .......... ....51
Diagnosis Procedure withou t CONSULT-III ............59
DTC U1000 CAN COMMUNICATION LINE ..... 60
Description ........................................................... ....60
On Board Diagnosis Logic ................................... ....60
Possible Cause .................................................... ....60
DTC Confirmation Procedure .............................. ....60
Wiring Diagram - CVT - CAN ............................... ....61
Diagnosis Procedure ........................................... ....62
DTC U1010 TRANSMISSION CONTROL
MODULE (CAN) ................................................ 63
Description ........................................................... ....63
On Board Diagnosis Logic ................................... ....63
Possible Cause .................................................... ....63
DTC Confirmation Procedure .............................. ....63
Diagnosis Procedure ........................................... ....63
CVT
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Precaution Necessary fo
r Steering Wheel Rota-
tion After Battery Disconnect ............................... ..
189
Precaution for On Board Diagnosis (OBD) System
of CVT and Engine .............................................. ..
190
Service After Replacing TCM and Transaxle As-
sembly ................................................................. ..
190
Removal and Installation Procedure for CVT Unit
Connector ............................................................ ..
191
Precaution ........................................................... ..192
Service Notice or Precaution ............................... ..193
PREPARATION .............................................. ..195
Special Service Tool ........................................... ..195
Commercial Service Tool .................................... ..195
CVT FLUID ..................................................... ..196
Checking CVT Fluid ............................................ ..196
Changing CVT Fluid ............................................ ..197
CVT Fluid Cooler Cleanin g ...................................197
CVT SYSTEM ... .............................................. ..201
Cross-Sectional View - RE0F08B ....................... ..201
Control System .................................................... ..202
Hydraulic Control System ......................................203
TCM Function ...................................................... ..203
CAN Communication ........................................... ..204
Input/Output Signal of TCM ................................. ..204
Line Pressure and Secondary Pressure Control . ..205
Shift Control ........................................................ ..205
Lock-up and Select Control ................................. ..207
Control Valve ....................................................... ..207
ON BOARD DIAGNOSTIC (OBD) SYSTEM .. ..209
Introduction ......................................................... ..209
OBD-II Function for CVT System ........................ ..209
One or Two Trip Detection Logic of OBD-II ........ ..209
OBD-II Diagnostic Trouble Code (DTC) .............. ..209
Malfunction Indicator Lamp (MIL) ........................ ..210
TROUBLE DIAGNOSIS ................................. ..212
DTC Inspection Priority Chart ............................. ..212
Fail-Safe .............................................................. ..212
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ........... .........................................
213
CVT Electrical Parts Location ............................. ..218
Circuit Diagram ................................................... ..219
Inspections before Trouble Diagnosis ................. ..219
Road Test ............................................................ ..223
Check before Engine Is Started ............................224
Check at Idle ....................................................... ..224
Cruise Test .......................................................... ..226
Vehicle Speed When Shifting Gears ................... ..228
TCM Terminal and Reference Value ................... ..228
CONSULT-III Function (TRANSMISSION) ......... ..230
Diagnosis Procedu re without CONSULT-III ........ ..237
DTC U1000 CAN COMMUNICATION LINE ... ..238
Description .......................................................... ..238
On Board Diagnosis Logic .................................. ..238
Possible Cause ................................................... ..238 DTC Confirmation Procedure ..............................
..238
Wiring Diagram - CVT - CAN ............................... ..239
Diagnosis Procedure ........................................... ..240
DTC U1010 TRANSMISSION CONTROL
MODULE (CAN) .............................................. 241
Description ........................................................... ..241
On Board Diagnosis Logic ................................... ..241
Possible Cause .................................................... ..241
DTC Confirmation Procedure .............................. ..241
Diagnosis Procedure ........................................... ..241
DTC P0703 STOP LAMP SWITCH CIRCUIT . 242
Description ........................................................... ..242
CONSULT-III Reference Va lue in Data Monitor
Mode .................................................................... ..
242
On Board Diagnosis Logic ................................... ..242
Possible Cause .................................................... ..242
DTC Confirmation Procedure .............................. ..242
Diagnosis Procedure ........................................... ..242
DTC P0705 PARK/NEUTRAL POSITION
SWITCH ........................................................... 244
Description ........................................................... ..244
CONSULT-III Reference Va lue in Data Monitor
Mode .................................................................... ..
244
On Board Diagnosis Logic ................................... ..244
Possible Cause .................................................... ..244
DTC Confirmation Procedure .............................. ..244
Wiring Diagram - CVT - PNP/SW ........................ ..245
Diagnosis Procedure ........................................... ..246
Component Inspection ......................................... ..247
DTC P0710 CVT FLUID TEMPERATURE
SENSOR CIRCUIT .......................................... 249
Description ........................................................... ..249
CONSULT-III Reference Va lue in Data Monitor
Mode .................................................................... ..
249
On Board Diagnosis Logic ................................... ..249
Possible Cause .................................................... ..249
DTC Confirmation Procedure .............................. ..249
Wiring Diagram - CVT - FTS ............................... ..250
Diagnosis Procedure ........................................... ..251
Component Inspection ......................................... ..252
DTC P0715 INPUT SPEED SENSOR CIR-
CUIT (PRI SPEED SENSOR) .......................... 254
Description ........................................................... ..254
CONSULT-III Reference Va lue in Data Monitor
Mode .................................................................... ..
254
On Board Diagnosis Logic ................................... ..254
Possible Cause .................................................... ..254
DTC Confirmation Procedure .............................. ..254
Wiring Diagram - CVT - PRSCVT ........................ ..255
Diagnosis Procedure ........................................... ..256
DTC P0720 VEHICLE SPEED SENSOR CVT
(SECONDARY SPEED SENSOR) .................. 258
Description ........................................................... ..258
Checking CVT Fluid " .
CAUTION:
Delete CVT fluid deterioration date with CONS ULT-III after changing CVT fluid. Refer to CVT-51," CONSULT-III Function (TRANSMISSION) " .
CVT Fluid Cooler Cleaning INFOID:0000000004666864
Whenever a CVT is repaired, overhauled, or replaced, t he CVT fluid cooler mounted in the radiator must be
inspected and cleaned.
Metal debris and friction material, if present, can be tr apped or become deposit in the CVT fluid cooler. This
debris can contaminate the newly serviced CVT or, in severe cases, can block or restrict the flow of CVT fluid.
In either case, malfunction of the newly serviced CVT may occur.
Debris, if present, may deposit as CVT fluid enters the cooler inlet. It will be necessary to back flush the cooler
through the cooler outlet in order to flush out any built up debris.
CVT FLUID COOLER CLEANING PROCEDURE
1. Identify the CVT inlet and outlet fluid cooler hoses.
2. Position an oil pan under the inlet and outlet cooler hoses. Fluid status Conceivable cause Required operation
Varnished (viscous
varnish state) Clutch, brake
scorched Replace the CVT fluid and check the
CVT main unit and the vehicle for
malfunctions (wire harness, cooler
pipes, etc.)
Milky white or cloudy Water in the fluid Replace the CVT fluid and check for places where water is getting in.
Large amount of
metal powder mixed
in fluid Unusual wear of
sliding parts within
CVT Replace the CVT fluid and check for
improper operation of the CVT. Fluids
and Lubricants " .
CVT
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DTC P0730 BELT DAMAGE
Description INFOID:0000000004666954
TCM selects the gear ratio using the engine load (throttle position), the primary pulley revolution speed, and
the secondary pulley revolution speed as input signal. T hen it changes the operating pressure of the primary
pulley and the secondary pulley and changes the groove width of the pulley.
CONSULT-III Reference Val ue in Data Monitor Mode INFOID:0000000004666955
Remarks: Specification data are reference values.
On Board Diagnosis Logic INFOID:0000000004666956
• This is not an OBD-II self-diagnostic item.
• TCM calculates the actual gear ratio with input speed sensor (primary speed sensor) and output speed sen-
sor (secondary speed sensor).
• Diagnostic trouble code “P0730 BELT DAMG” with CONSUL T-III is detected, when TCM receives an unex-
pected gear ratio signal.
Possible Cause INFOID:0000000004666957
Transaxle assembly
DTC Confirmation Procedure INFOID:0000000004666958
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, alw ays turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Turn ignition switch ON and select “DATA MO NITOR” mode for “TRANSMISSION” with CONSULT-III.
2. Make sure that output voltage of CVT fluid temperature sensor is within the range below.
ATF TEMP SEN: 1.0 - 2.0 V
If out of range, drive the vehicle to decrease the voltage (warm up the fluid) or stop engine to
increase the voltage (c ool down the fluid)
3. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
4. Start engine and maintain the following conditions for at least 30 consecutive seconds.
TEST START FROM 0 km/h (0 MPH)
CONSTANT ACCELERATION: Keep 30 sec or more
VEHICLE SPEED: 10 km/h (6 MPH) or more
ACC PEDAL OPEN: More than 1.0/8
RANGE: “D” position
ENG SPEED: 450 rpm or more
5. If DTC is detected, go to CVT-91, " Diagnosis Procedure " .
Diagnosis Procedure INFOID:0000000004666959DTC Confirmation Procedure " .
Are any DTC displayed? YES - 1>> DTC except for “P0730 BELT DAMG” is displa
yed: Go to Check the DTC detected item. Refer to
CVT-51, " CONSULT-III Function (TRANSMISSION) " .
YES - 2>> DTC for “P0730 BELT DAMG” is displayed: Replace the transaxle assembly. Refer to CVT-182," Removal and Installation " .
NO >> INSPECTION END
Item name Condition Display value (Approx.)
GEAR RATIO During driving 2.56 - 0.43
CVT
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Without CONSULT-III
1. Start engine.
2. Check voltage between TCM connector terminal and ground.
OK or NG OK >> GO TO 5.
NG >> GO TO 2. Inspections before Trouble Diagnosis " .
OK or NG OK >> GO TO 3.
NG >> Repair or replace damaged parts. Refer to CVT-40, " Inspections before Trouble Diagnosis " .
Component
Inspection " .
OK or NG OK >> GO TO 4.
NG >> Repair or replace damaged parts.
4. CHECK OUTPUT SPEED SENSOR (SECONDARY SPEED SENSOR) SYSTEM AND INPUT SPEED ,
CVT-80 .
OK or NG OK >> GO TO 5.
NG >> Repair or replace damaged parts. Wiring Diagram - CVT - POWER " .
• The TCM pin terminals for damage or loose connection with harness connector.
OK or NG OK >> GO TO 6.
NG >> Repair or replace damaged parts. DTC Confirmation Procedure " .
OK or NG OK >>
INSPECTION END
NG >> Replace the transaxle assembly or TCM. Refer to CVT-182, " Removal and Installation " .
Item name Condition Display value (Approx.)
PRI PRESS “N” position idle. 0.8 A Name Connector Terminal Condition
Voltage
(Approx.)
Transmission
fluid pressure
sensor B (Pri-
mary pres-
sure sensor) E32 41 - ground “N” position idle. 0.7 V
CVT
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OK or NG OK >> GO TO 5.
NG >> GO TO 2. Inspections before Trouble Diagnosis " .
OK or NG OK >> GO TO 3.
NG >> Repair or replace damaged parts. Refer to CVT-40, " Inspections before Trouble Diagnosis " .
Component
Inspection " .
• Pressure control solenoid valve A (Line pressure solenoid valve). Refer to CVT-102, " Component Inspec-
tion " .
OK or NG OK >> GO TO 4.
NG >> Repair or replace damaged parts.
4. CHECK TRANSMISSION FLUID PRESSURE SENSOR A (SECONDARY PRESSURE SENSOR) SYS- .
OK or NG OK >> GO TO 5.
NG >> Repair or replace damaged parts. Wiring Diagram - CVT - POWER " .
• The TCM pin terminals for damage or loose connection with harness connector.
OK or NG OK >> GO TO 6.
NG >> Repair or replace damaged parts. DTC Confirmation Procedure " .
OK or NG OK >>
INSPECTION END
NG >> Replace the transaxle assembly. Refer to CVT-182, " Removal and Installation " .
Item name Condition Display value (Approx.)
SEC PRESS “N” position idle 0.8 MPa
DTC P0840 TRANSMISSION FLUID PR
ESSURE SENSOR A CIRCUIT (SEC
PRESSURE SENSOR)
CVT-115
< SERVICE INFORMATION >
[RE0F08A] D
E
F
G H
I
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M A
B CVT
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Diagnosis Procedure
INFOID:00000000046670081.
CHECK INPUT SIGNAL
With CONSULT-III
1. Start engine.
2. Select “ECU INPUT SIGNALS” in “DATA MONITO R” mode for “TRANSMISSION” with CONSULT-III.
3. Start vehicle and read out the value of “SEC HYDR SEN”.
Without CONSULT-III
1. Start engine.
2. Check voltage between TCM connector terminal and ground.
OK or NG OK >> GO TO 5.
NG >> GO TO 2. 2.
CHECK SENSOR POWER AND SENSOR GROUND
1. Turn ignition switch ON. (Do not start engine)
2. Check voltage between TCM connector terminals.
OK or NG OK >> GO TO 4.
NG >> GO TO 3.
3. CHECK HARNESS BETWEEN TCM AND CVT UNI T HARNESS CONNECTOR (SENSOR POWER ANDSENSOR GROUND)
1. Turn ignition switch OFF.
2. Disconnect TCM connector and CVT unit harness connector.
3. Check continuity between TCM connector terminals and CVT unit harness connector terminals.
4. If OK, check harness for short to ground and short to power.
5. Reinstall any part removed.
OK or NG Item name Condition Display value (Approx.)
SEC HYDR SEN “N” position idle 1.0 V Name Connector Terminal Condition
Voltage
(Approx.)
Transmission
fluid pressure
sensor A
(Secondary
pressure sen-
sor) E32 37 - Ground “N” position idle 1.0 V SCIA4508E
Item Connector Terminal
Data (Ap-
prox.)
TCM connector E32 46 - 42 5.0 V SCIA2367E
Item Connector Terminal Continuity
TCM E32 42 Yes
CVT unit harness connector F46 19
TCM E32 46 Yes
CVT unit harness connector F46 20 SCIA4681E