BRC
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NOTE:
• If active test is performed with brake pedal depressed, pedal stroke may change. This is normal.
• “TEST IS STOPPED” is displayed approx imately 10 seconds after operation starts.
Operation ON OFF
ABS actuator relay ON ON
ABS motor relay ON OFF
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SERVICE INFORMATION
INDEX FOR DTC
Alphabetical Index INFOID:0000000004666851
NOTE:
If DTC “U1000 CAN COMM CIRCUIT” is displayed with other DTCs, first perform the trouble diagnosis
for “DTC U1000 CAN COMMUNICATION LINE”. Refer to CVT-60 .
*1: These numbers are prescribed by SAE J2012.
*2: Models without ABS does not indicate.
DTC No. Index INFOID:0000000004666852
NOTE: Items
(CONSULT-III screen terms) DTC
Reference page
OBD-II Except OBD-II
CONSULT-III GST* 1 CONSULT-III only
“TRANSMISSION”
A/T TCC S/V FNCTN P0744 P0744 CVT-97ATF TEMP SEN/CIRC P0710 P0710
CVT-75BELT DAMG — P0730
CVT-91BRAKE SW/CIRC — P0703
CVT-67CAN COMM CIRCU
IT U1000 U1000 CVT-60CONTROL UNIT(CAN) U1010 U1010
CVT-63CVT SPD SEN/FNCTN — P1723
CVT-133ENGINE SPEED SIG — P0725
CVT-89ELEC TH CONTROL — P1726
CVT-135ESTM VEH SPD SIG*
2
— P1722CVT-131INPUT SPD SEN/CIRC P0715 P0715
CVT-80L/PRESS CONTROL — P1745
CVT-140L/PRESS SOL/CIRC P0745 P0745
CVT-99LU-SLCT SOL/CIRC P1740 P1740
CVT-136PNP SW/CIRC P0705 P0705
CVT-69PRESS SEN/FNCTN — P0841
CVT-117PRS CNT SOL/A FCTN P0746 P0746
CVT-104PRS CNT SOL/B CIRC P0778 P0778
CVT-108PRS CNT SOL/B FCTN P0776 P0776
CVT-106SEC/PRESS DOWN — P0868
CVT-123STARTER RELAY/CIRC — P0615
CVT-64STEP MOTR CIRC P1777 P1777
CVT-141STEP MOTR/FNC P1778 P1778
CVT-145TCC SOLENOID/CIRC P0740 P0740
CVT-92TCM-POWER SUPPLY — P1701
CVT-125TP SEN/CIRC A/T — P1705
CVT-129TR PRS SENS/A CIRC P0840 P0840
CVT-113TR PRS SENS/B CIRC P0845 P0845
CVT-119VEH SPD SEN/CIR AT P0720 P0720
CVT-84
PRECAUTIONS
CVT-15
< SERVICE INFORMATION >
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•
Before replacing TCM, perform TCM input/output signal
inspection and make sure whether TCM functions properly or
not. CVT-49, " TCM Terminal and Reference Value " .
• After performing each TROUBL E DIAGNOSIS, perform “DTC
Confirmation Procedure”.
If the repair is completed the DTC should not be displayed in
the “DTC Confirmation Procedure”.
• Always use the specified br and of CVT fluid. Refer to MA-14, " Flu-
ids and Lubricants " .
• Use lint-free paper, not cloth rags, during work.
• After replacing the CVT fluid, dispose of the waste oil using the methods prescribed by law, ordinance, etc.
Service Notice or Precaution INFOID:0000000004666859
CVT FLUID COOLER SERVICE If CVT fluid contains friction material (clutches, brakes , etc.), or if an CVT is replaced, inspect and clean the
CVT fluid cooler mounted in the radiator or replace t he radiator. Flush cooler lines using cleaning solvent and
compressed air after repair. For CVT fluid cooler cleaning procedure, refer to CVT-18, " CVT Fluid Cooler
Cleaning " . For radiator replacement, refer to
CO-38 .
OBD-II SELF-DIAGNOSIS • CVT self-diagnosis is performed by the TCM in comb ination with the ECM. The results can be read through
the blinking pattern of the malfunction indi cator lamp (MIL). Refer to the table on CVT-51, " CONSULT-III
Function (TRANSMISSION) " for the indicator used to display each self-diagnostic result.
• The self-diagnostic results indicated by the MIL ar e automatically stored in both the ECM and TCM memo-
ries.
Always perform the procedure on CVT-30, " OBD-II Diagnostic Trouble Code (DTC) " to complete the
repair and avoid unnecessary blinking of the MIL.
For details of OBD-II, refer to EC-541, " Introduction " .
• Certain systems and components, especially those re lated to OBD, may use the new style slide-lock-
ing type harness connector. For descripti on and how to disconnect, refer to PG-64 . MEF040DA
SEF217U
" CONSULT-III Function (TRANSMISSION) " .
OBD-II Function for CVT System INFOID:0000000004666876
The ECM provides emission-related on board diagnostic (O BD-II) functions for the CVT system. One function
is to receive a signal from the TCM used with OBD-relat ed parts of the CVT system. The signal is sent to the
ECM when a malfunction occurs in the corresponding OBD-re lated part. The other function is to indicate a
diagnostic result by means of the MIL (malfunction indi cator lamp) on the instrument panel. Sensors, switches
and solenoid valves are used as sensing elements.
The MIL automatically illuminates in One or Two Trip Detection Logic when a malfunction is sensed in relation
to CVT system parts.
One or Two Trip Detection Logic of OBD-II INFOID:0000000004666877
ONE TRIP DETECTION LOGIC
If a malfunction is sensed during the first test drive, the MIL will illuminate and the malfunction will be stored in
the ECM memory as a DTC. The TCM is not provided with such a memory function.
TWO TRIP DETECTION LOGIC
When a malfunction is sensed during the first test drive, it is stored in the ECM memory as a 1st trip DTC
(diagnostic trouble code) or 1st trip freeze frame data. At this point, the MIL will not illuminate. — 1st trip
If the same malfunction as that experienced during the fi rst test drive is sensed during the second test drive,
the MIL will illuminate. — 2nd trip
The “trip” in the “One or Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed
during vehicle operation.
OBD-II Diagnostic Trouble Code (DTC) INFOID:0000000004666878
HOW TO READ DTC AND 1ST TRIP DTC
DTC and 1st trip DTC can be read by the following methods.
( with CONSULT-III or GST) CONSULT-III or GST (Generic Scan Tool) Examples: P0705, P0720 etc.
These DTC are prescribed by SAE J2012.
(CONSULT-III also displays the malfunctioning component or system.)
• 1st trip DTC No. is the same as DTC No.
• Output of the diagnostic troubl e code indicates that the indicated circuit has a malfunction. How-
ever, in case of the Mode II and GST, they do not indicate whether the malfunction is still occurring or
occurred in the past and returned to normal.
CONSULT-III can identify them as shown below, therefore, CONSULT-III (if available) is recom-
mended.
DTC or 1st trip DTC of a malfunction is displayed in SELF-DIAGNOSTIC RESULTS mode for “ENGINE” with
CONSULT-III. Time data indicates how many times the vehicle was driven after the last detection of a DTC.
If the DTC is being detected currently, the time data will be “0”.
If a 1st trip DTC is stored in the ECM, the time data will be “1t”. Freeze Frame Data and 1st Trip Freeze Frame Data
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The ECM has a memory function, which stores the driv
ing condition such as fuel system status, calculated
load value, engine coolant temperature, short term f uel trim, long term fuel trim, engine speed and vehicle
speed at the moment the ECM detects a malfunction.
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data,
and the data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-III
or GST. The 1st trip freeze frame data can only be di splayed on the CONSULT-III screen, not on the GST. For
details, refer to EC-604, " CONSULT-III Function (ENGINE) " .
Only one set of freeze frame data (either 1st trip freez e frame data or freeze frame data) can be stored in the
ECM. 1st trip freeze frame data is stored in the ECM me mory along with the 1st trip DTC. There is no priority
for 1st trip freeze frame data, and it is updated each time a different 1st trip DTC is detected. However, once
freeze frame data (2nd trip detection/MIL on) is stored in the ECM memory, 1st trip freeze frame data is no
longer stored. Remember, only one set of freeze frame data can be stored in the ECM. The ECM has the fol-
lowing priorities to update the data.
Both 1st trip freeze frame data and freeze frame data (along with the DTC) are cleared when the ECM mem-
ory is erased.
HOW TO ERASE DTC The diagnostic trouble code can be erased by CONSULT- III, GST or ECM DIAGNOSTIC TEST MODE as
described following.
• If the battery cable is disconnected, the diagnost ic trouble code will be lost within 24 hours.
• When you erase the DTC, using CONSULT-III or GS T is easier and quicker than switching the mode
selector on the ECM.
The following emission-related diagnostic information is cleared from the ECM memory when erasing DTC
related to OBD-II. For details, refer to EC-542, " Emission-related Diagnostic Information " .
• Diagnostic trouble codes (DTC)
• 1st trip diagnostic trouble codes (1st trip DTC)
• Freeze frame data
• 1st trip freeze frame data
• System readiness test (SRT) codes
• Test values
HOW TO ERASE DTC (WITH CONSULT-III)
• If a DTC is displayed for both ECM and TCM, it is necessary to be erased for both ECM and TCM.
1. If the ignition switch stays ON after repair work, be su re to turn ignition switch OFF once. Wait at least 10
seconds and then turn it ON (engine stopped) again.
2. Turn CONSULT-III ON and touch “TRANSMISSION”.
3. Touch “SELF-DIAG RESULTS”.
4. Touch “ERASE”. (The DTC in the TCM will be erased.) Then touch “BACK” twice.
5. Touch “ENGINE”.
6. Touch “SELF-DIAG RESULTS”.
7. Touch “ERASE”. (The DTC in the ECM will be erased.)
HOW TO ERASE DTC (WITH GST)
1. If the ignition switch stays ON after repair work, be su re to turn ignition switch OFF once. Wait at least 10
seconds and then turn it ON (engine stopped) again.
2. Select Mode 4 with GST (Generic Scan Tool). For details, refer to EC-612, " Generic Scan Tool (GST)
Function " .
Malfunction Indicator Lamp (MIL) INFOID:0000000004666879
DESCRIPTION Priority Items
1 Freeze frame data Misfire — DTC: P0300 - P0306
Fuel Injection System Function — DTC: P0171, P0172, P0174, P0175
2 Except the above items (Includes CVT related items)
3 1st trip freeze frame data
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TROUBLE DIAGNOSIS
DTC Inspection Priority Chart INFOID:0000000004666880
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
NOTE:
If DTC “U1000 CAN COMM CIRCUIT” is displayed with other DTCs, first perform the trouble diagnosis
for “DTC U1000 CAN COMMUNICATION LINE”. Refer to CVT-60 .
Fail-Safe INFOID:0000000004666881
The TCM has an electrical fail-safe mode. This mode make s it possible to operate even if there is an error in a
main electronic control input/output signal circuit.
FAIL-SAFE FUNCTION If any malfunction occurs in a sensor or solenoid, th is function controls the CVT to make driving possible.
Output Speed Sensor (Secondary Speed Sensor) The shift pattern is changed in accordance with throttle position when an unexpected signal is sent from the
output speed sensor (secondary speed sensor) to the TCM. The overdrive-off mode is inhibited, and the tran-
saxle is put in “D”.
Input Speed Sensor (Primary Speed Sensor) The shift pattern is changed in accordance with throttle position and secondary speed (vehicle speed) when
an unexpected signal is sent from the input speed sensor (primary speed sensor) to the TCM. The sport mode
is inhibited, and the transaxle is put in “D”.
PNP Switch If an unexpected signal is sent from the PNP switch to the TCM, the transaxle is put in “D”.
CVT Fluid Temperature Sensor If an unexpected signal is sent from the CVT fluid temper ature sensor to the TCM, the gear ratio in use before
receiving the unexpected signal is maintained or the gear ratio is controlled to keep engine speed under 3500
rpm.
Transmission Fluid Pressure Sens or A (Secondary Pressure Sensor)
• If an unexpected signal is sent from the transmission fl uid pressure sensor A (secondary pressure sensor) to
the TCM, the secondary pressure feedback control is stopped and the offset value obtained before the non-
standard condition occurs is used to control line pressure.
• If transmission fluid pressure sensor A (secondary pre ssure sensor) error signal is input to TCM, secondary
pressure feedback control stops, but line pressure is controlled normally.
Pressure Control Solenoid A (Line Pressure Solenoid) If an unexpected signal is sent from the solenoid to t he TCM, the pressure control solenoid A (line pressure
solenoid) is turned OFF to achieve the maximum fluid pressure.
Pressure Control Solenoid B (Secondary Pressure Solenoid) If an unexpected signal is sent from the solenoid to t he TCM, the pressure control solenoid B (secondary pres-
sure solenoid) is turned OFF to achieve the maximum fluid pressure.
Torque Converter Clutch Solenoid If an unexpected signal is sent from the solenoid to t he TCM, the torque converter clutch solenoid is turned
OFF to cancel the lock-up.
Step Motor If an unexpected signal is sent from the step motor to the TCM, the step motor coil phases “A” through “D” are
all turned OFF to hold the gear ratio used right before the non-standard condition occurred.
CVT Lock-up Select Solenoid Priority Detected items (DTC)
1 U1000 CAN communication line
2 Except above
TROUBLE DIAGNOSIS
CVT-45
< SERVICE INFORMATION >
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• Before road test, familiarize yourself with all test procedures and
items to check.
• Perform tests on all items until specified symptom is found. Trou-
bleshoot items which check out No Good after road test.
CONSULT-III START PROCEDURE • Using CONSULT-III, perform a cruise test and record the result.
• Print the result and ensure that shifts and lock-ups take place as per Shift Schedule.
1. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
2. Touch “MAIN SIGNALS” to set recording condition.
3. See “Numerical Display”, “Barchart Display” or “Line Graph Display”.
4. Touch “START”.
5. When performing cruise test. Refer to CVT-47, " Cruise Test " .
6. After finishing cruise test part, touch “RECORD”.
7. Touch “STORE”.
8. Touch “BACK”.
9. Touch “DISPLAY”.
10. Touch “PRINT”.
11. Check the monitor data printed out.
Check before Engi ne Is Started INFOID:00000000046668871.
CHECK O/D OFF INDICATOR LAMP
1. Park vehicle on flat surface.
2. Move selector lever to “P” position.
3. Turn ignition switch OFF. Wait at least 5 seconds.
4. Turn ignition switch ON. (Do not start engine.)
Does O/D OFF indicator lamp come on for about 2 seconds? YES >> 1. Turn ignition switch OFF.
2. Perform self-diagnosis and note NG items.Refer to CVT-51, " CONSULT-III Function (TRANSMISSION) " .
3. Go to CVT-45, " Check at Idle " .
NO >> Stop “Road Test”. Go to CVT-155, " O/D OFF Indicator Lamp Does Not Come On " .
Check at Idle INFOID:00000000046668881.
CHECK STARTING THE ENGINE
1. Park vehicle on flat surface.
2. Move selector lever to “P” or “N” position.
3. Turn ignition switch OFF.
4. Turn ignition switch START.
Is engine started? SAT496G
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CONSULT-III Function (TRANSMISSION)
INFOID:0000000004666892
CONSULT-III can display each diagnostic item using the diagnostic test modes shown below.
FUNCTION 32 Y
PNP switch 3
(monitor) Selector lever in “D”
and “L” positions. 0 V
Selector lever in “P”, “R” and “N” positions. 8.0 V - Battery
voltage
34 SB PNP switch 2 Selector lever in “N”,
“D” and “L” positions. 0 V
Selector lever in “P ” and “R” positions. 10.0 V - Battery
voltage
35 W PNP switch 3 Selector lever in “D”
and “L” positions. 0 V
Selector lever in “P”, “R” and “N” positions. 8.0 V - Battery
voltage
36 W PNP switch 4 Selector lever in “R” and “D” positions. 0 V
Selector lever in “P”, “N” and “L” positions. 10.0 V - Battery
voltage
37 L Transmission
fluid pressure
sensor A (Sec-
ondary pressure
sensor) and “N” position idle 1.0 V
38 V Input speed sen-
sor (Primary
speed sensor) When driving [“L” position, 20 km/h (12 MPH)]. 1000 Hz
41 G Transmission
fluid pressure
sensor B (Prima-
ry pressure sen-
sor) and “N” position idle 0.7 V
42 LG Sensor ground Always 0 V
46 O Sensor power — 5.0 V
— 0 V
47 G CVT fluid tem-
perature sensor When CVT fluid temperature is 20
°C (68 °F) 2.0 V
When CVT fluid temperature is 80 °C (176 °F) 1.0 V
48 B Ground Always 0 V
Terminal
Wire
color Item Condition Data (Approx.)