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• The valve body contains precision parts and requires extreme care when parts are removed and serviced.
Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent springs
and small parts from becoming scattered or lost.
• Properly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.
• Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings and
seals, or hold bearings and washers in pl ace during assembly. Do not use grease.
• Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
• Clean or replace ATF cooler if excessive foreign material is found in oil pan or clogging strainer. Refer to AT-18, " A/T Fluid Cooler Cleaning " .
• After overhaul, refill the A/T with new ATF.
• When the A/T drain plug is removed, only some of the fluid is drained. Old A/T fluid will remain in torque con- verter and ATF cooling system.
Always follow the procedures under “Changing A/T Fluid” in the AT section when changing A/T fluid. Refer to
AT-17, " Changing A/T Fluid " ,
AT-17, " Checking A/T Fluid " .
Service Notice or Precaution INFOID:0000000004305292
ATF COOLER SERVICE If A/T fluid contains frictional material (clutches, bands, etc.), or if an A/T is repaired, overhauled, or replaced,
inspect and clean the A/T oil cooler mounted in the radiator or replace the radiator. Flush cooler lines using
cleaning solvent and compressed air after repair. Check Serv ice Bulletins for latest A/T oil cooler cleaning pro-
cedure. For radiator replacement, refer to CO-16, " Removal and Installation " (HR16DE engine models),
CO-38, " Removal and Installation " (MR18DE engine models).
TORQUE CONVERTER SERVICE The torque converter should be replaced under any of the following conditions:
• External leaks in the hub weld area.
• Converter hub is scored or damaged.
• Converter pilot is broken, damaged or fits poorly into crankshaft.
• Steel particles are found after flushing the cooler and cooler lines.
• Pump is damaged or steel particles are found in the converter.
• Vehicle has TCC shudder and/or no TCC apply. Replace only after all hydraulic and electrical diagnoses
have been made. (Converter clutch material may be glazed.)
• Converter is contaminated with engi ne coolant containing antifreeze.
• Internal malfunction of stator roller clutch.
• Heavy clutch debris due to overheating (blue converter).
• Steel particles or clutch lining material found in flui d filter or on magnet when no internal parts in unit are
worn or damaged — indicates that lining material came from converter.
The torque converter should not be replaced if:
• The fluid has an odor, is discolored, and there is no evidence of metal or clutch facing particles.
• The threads in one or more of the converter bolt holes are damaged.
• A/T malfunction did not display evidence of damaged or worn internal parts, steel particles or clutch plate lin-
ing material in unit and inside the fluid filter.
• Vehicle has been exposed to high mileage (only). The e xception may be where the torque converter clutch
dampener plate lining has seen excess wear by vehicles operated in heavy and/or constant traffic, such as
taxi, delivery or police use.
OBD-II SELF-DIAGNOSIS • A/T self-diagnosis is performed by the TCM in combination with the ECM. The results can be read through the blinking pattern of the OD OFF indicator lamp or the malfunction indicator lamp (MIL). Refer to the table
on AT-83, " Diagnosis Procedure without CONSULT-III " for the indicator used to display each self-diagnostic
result.
• The self-diagnostic results indicated by the MIL ar e automatically stored in both the ECM and TCM memo-
ries.
Always perform the procedure “HOW TO ERASE DTC” on AT-39, " OBD-II Diagnostic Trouble Code
(DTC) " to complete the repair and avo
id unnecessary blinking of the MIL.
• The following self-diagnostic items can be detected us ing ECM self-diagnostic results mode* only when the
OD OFF indicator lamp does not indicate any malfunctions.
- PNP switch
- A/T 1st, 2nd, 3rd, or 4th gear function
*: For details of OBD-II, refer to AT-39 .
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ON BOARD DIAGNOSTIC (OBD) SYSTEM
Introduction INFOID:0000000004305309
A/T system has two self-diagnostic systems.
The first is emission-related on boar d diagnostic system (OBD-II) performed by the TCM in combination with
the ECM. The malfunction is indicated by the MIL (malf unction indicator lamp) and is stored as a DTC in the
ECM memory but not the TCM memory.
The second is the TCM original self-diagnosis indicated by the OD OFF indicator lamp. The malfunction is
stored in the TCM memory. The detected items are ov erlapped with OBD-II self-diagnostic items. For detail,
refer to AT-79, " CONSULT-III Function (TRANSMISSION) " .
OBD-II Function for A/T System INFOID:0000000004305310
The ECM provides emission-related on board diagnostic (O BD-II) functions for the A/T system. One function
is to receive a signal from the TCM used with OBD-rela ted parts of the A/T system. The signal is sent to the
ECM when a malfunction occurs in the corresponding OBD-re lated part. The other function is to indicate a
diagnostic result by means of the MIL (malfunction indica tor lamp) on the instrument panel. Sensors, switches
and solenoid valves are used as sensing elements.
The MIL automatically illuminates in One or Two Trip Detection Logic when a malfunction is sensed in relation
to A/T system parts.
One or Two Trip Detection Logic of OBD-II INFOID:0000000004305311
ONE TRIP DETECTION LOGIC If a malfunction is sensed during the first test drive, the MIL will illuminate and the malfunction will be stored in
the ECM memory as a DTC. The TCM is not provided with such a memory function.
TWO TRIP DETECTION LOGIC When a malfunction is sensed during the first test drive, it is stored in the ECM memory as a 1st trip DTC
(diagnostic trouble code) or 1st trip freeze frame data. At this point, the MIL will not illuminate. — 1st trip
If the same malfunction as that experienced during the fi rst test drive is sensed during the second test drive,
the MIL will illuminate. — 2nd trip
The “trip” in the “One or Two Trip Detection Logic” m eans a driving mode in which self-diagnosis is performed
during vehicle operation.
OBD-II Diagnostic Trouble Code (DTC) INFOID:0000000004305312
HOW TO READ DTC AND 1ST TRIP DTC DTC and 1st trip DTC can be read by the following methods.
( with CONSULT-III or GST) CONSULT-III or GST (Generic Scan Tool) Examples: P0705, P0720 etc.
These DTC are prescribed by SAE J2012.
(CONSULT-III also displays the malfunctioning component or system.)
• 1st trip DTC No. is the same as DTC No.
• Output of the diagnostic troubl e code indicates that the indicated circuit has a malfunction. How-
ever, in case of the Mode II and GST, they do not indicate whether the malfunction is still occurring or
occurred in the past and returned to normal.
CONSULT-III can identify them as shown below, therefore, CONS ULT-III (if available) is recom-
mended.
DTC or 1st trip DTC of a malfunction is displayed in SELF-DIAGNOSTIC RESULTS mode for “ENGINE” with
CONSULT-III. Time data indicates how many times the vehicle was driven after the last detection of a DTC.
If the DTC is being detected curr ently, the time data will be “0”.
If a 1st trip DTC is stored in the ECM, the time data will be “1t”.
Freeze Frame Data and 1st Trip Freeze Frame Data The ECM has a memory function, which stores the driv ing condition such as fuel system status, calculated
load value, engine coolant temperature, short term f uel trim, long term fuel trim, engine speed and vehicle
speed at the moment the ECM detects a malfunction.
CONSULT-III Function " (HR16DE),
EC-604, " CONSULT-III Function (ENGINE) " (MR
Type 1) or EC-1116, " CONSULT-III F
unction (ENGINE) " (MR Type 2).
Only one set of freeze frame data (either 1st trip freez e frame data of freeze frame data) can be stored in the
ECM. 1st trip freeze frame data is stored in the ECM me mory along with the 1st trip DTC. There is no priority
for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once
freeze frame data (2nd trip detection/MIL on) is stored in the ECM memory, 1st trip freeze frame data is no
longer stored. Remember, only one set of freeze frame data can be stored in the ECM. The ECM has the fol-
lowing priorities to update the data.
Both 1st trip freeze frame data and freeze frame dat a (along with the DTC) are cleared when the ECM mem-
ory is erased.
HOW TO ERASE DTC
The diagnostic trouble code can be erased by CONSULT- III, GST or ECM DIAGNOSTIC TEST MODE as
described following.
• If the battery cable is disconnected, the diagnosti c trouble code will be cleared within 24 hours.
• When you erase the DTC, using CONSULT-III or GS T is easier and quicker than switching the mode
selector on the ECM.
The following emission-related diagnostic information is cleared from the ECM memory when erasing DTC
related to OBD-II. For details, refer to EC-90, " Diagnosis Description " (HR16DE),
EC-542, " Emission-related
Diagnostic Information " (MR Type 1) or
EC-1052, " Emission-related Diagnostic Information " (MR Type 2).
• Diagnostic trouble codes (DTC)
• 1st trip diagnostic trou ble codes (1st trip DTC)
• Freeze frame data
• 1st trip freeze frame data
• System readiness test (SRT) codes
• Test values
HOW TO ERASE DTC (WITH CONSULT-III)
• If a DTC is displayed for both ECM and TCM, it is necessary to be erased for both ECM and TCM.
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 10 seconds and then turn it ON (engine stopped) again.
2. Turn CONSULT-III “ON” and touch “TRANSMISSION”.
3. Touch “SELF-DIAG RESULTS”.
4. Touch “ERASE”. (The DTC in the TCM will be erased.) Then touch “BACK” twice.
5. Touch “ENGINE”.
6. Touch “SELF-DIAG RESULTS”.
7. Touch “ERASE”. (The DTC in the ECM will be erased.)
HOW TO ERASE DTC (WITH GST)
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 10 seconds and then turn it ON (engine stopped) again.
2. Perform “TCM SELF-DIAGNOSTIC PROCEDURE (No Tools)”. Refer to AT-83, " Diagnosis Procedure
without CONSULT-III " . (The engine warm-up step can be skipped when performing the diagnosis only to
erase the DTC.)
3. Select Mode 4 with Generic Scan Tool (GST). For details, refer to EC-110, " Diagnosis Tool Function "
(HR16DE),
EC-612, " Generic Scan Tool (GST) Function " (MR Type 1) or
EC-1124, " Generic Scan Tool
(GST) Function " (MR Type 2).
HOW TO ERASE DTC (NO TOOLS)
Priority Items
1 Freeze frame data Misfire — DTC: P0300 - P0306
Fuel Injection System Function — DTC: P0171, P0172, P0174, P0175
2 Except the above items (Includes A/T related items)
3 1st trip freeze frame data
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*1
: These terminals are connected to the data link connector.
*2 : These terminals are connected to the ECM.
CONSULT-III Function (TRANSMISSION) INFOID:0000000004305330
CONSULT-III can display each diagnostic item using the diagnostic test models shown following.
FUNCTION
CONSULT-III REFERENCE VALUE NOTICE:
1. The CONSULT-III electrically displays shift timi ng and lock-up timing (that is, operation timing of each
solenoid).
Check for time difference between actual shift timi ng and the CONSULT-III display. If the difference is
noticeable, mechanical parts (except solenoids, sens ors, etc.) may be malfunctioning. Check mechanical
parts using applicable diagnostic procedures.
2. Shift schedule (which implies gear position) display ed on CONSULT-III and that indicated in Service Man-
ual may differ slightly. This occurs because of the following reasons:
- Actual shift schedule has more or less tolerance or allowance,
- Shift schedule indicated in Service Manual re fers to the point where shifts start, and
- Gear position displayed on CONSULT-III indicates the point where shifts are completed.
3. Shift solenoid valve “A” or “B” is displayed on CONSUL T-III at the start of shifting. Gear position is dis-
played upon completion of shifting (which is computed by TCM).
39
*2
L Engine speed signal
and Refer to
EC-461 (HR16DE),
EC-597 (MR Type 1) or
EC- 1109 (MR Type 2).
40 O Vehicle speed sensor When driving vehicle at 2 to 3 km/h (1 to
2 MPH) for 1 m (3 ft) or more. Voltage varies
between less
than 0 V and
more than 4.5 V
42 B Sensor ground Always 0 V
47 BR A/T fluid temperature
sensor and When A/T fluid temperature is 20
°C
(68 °F). 1.5 V
When A/T fluid temperature is 80 °C
(176 °F). 0.5 V
48 B Ground Always 0 V
Terminal
Wire
color Item Condition Judgement stan-
dard (Approx.) Diagnostic test mode Function
Work Support This mode enables a technician to adjust some devices faster and more accuratelyI.
Self Diagnostic Results Retrieve DTC from ECU and display diagnostic items.
Data Monitor Monitor the input/output signal of the control unit in real time.
CAN Diagnosis Support Monitor It monitors the status of CAN communication.
Function Test This mode can show results of self-diagnosis of ECU with either “OK” or “NG”. For engine, more
practical tests regarding sensors/switches and/or actuators are available.
DTC & SRT confirmation The status of system monitoring tests and the self-diagnosis status/result can be confirmed.
ECU Identification Display the ECU identification number (part number etc.) of the selected system. Item name Condition Display value (Approx.)
VHCL/S SE-A/T During driving Approximately matches the speedometer
reading.
VHCL/S SE-MTR
THROTTLE POSI Released accelerator pedal. 0.0/8
Fully depressed accelerator pedal. 8.0/8
22 .)
ON
When overrun clutch solenoid valve does not
operate. (When overrun clutch engaged. Refer
to AT-22 .)
OFF
BRAKE SW Depressed brake pedal. ON
Released brake pedal. OFF
GEAR During driving 1, 2, 3, 4
SLCT LVR POSI When setting selector le
ver to “N” or “P” posi-
tions. N · P
When setting selector lever to “R” position. R
When setting selector lever to “D” position. D
When setting selector lever to “2” position. 2
When setting selector lever to “1” position. 1
VEHICLE SPEED During driving Approximately matches the speedometer
reading.
Item name Condition Display value (Approx.)
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SELF-DIAGNOSTIC RESULT MODE
Display Items List
*1: Refer to AT-41, " Malfunction Indicator Lamp (MIL) " .
LINE PRES DTY Line pressure low
⇔ Line pressure high 0 % ⇔ 94 %
TCC S/V DUTY Lock-up OFF ⇔ Lock-up ON 4 % ⇔ 94 %
Item name Condition Display value (Approx.) Items (CONSULT-III
screen terms) Malfunction is detected when... OBD-II (DTC)
Reference page
MIL indicator
lamp*1, “EN- GINE” with
CONSULT-III
or GST
CAN COMM CIRCUIT • When TCM is not transmitting or receiving CAN communication signal
for 2 seconds or more. U1000
AT-88PNP SW/CIRC
• TCM does not receive the correct voltage signal (based on the gear
position) from the switch. P0705
AT-91ATF TEMP SEN/CIRC • TCM receives an excessively low or high voltage from the sensor. P0710
AT-96VHCL SPEED SEN-A/T • TCM does no
t receive the proper voltage signal from the sensor. P0720 AT-101ENGINE SPEED SIG • TCM does not
receive the proper voltage signal from the ECM. P0725 AT-106A/T 1ST GR FNCTN
• A/T cannot be shifted to the 1st gear
position even if electrical circuit
is good. P0731
*2
AT-110 A/T 2ND GR FNCTN
• A/T cannot be shifted to the 2nd gear position even if electrical circuit
is good. P0732
*2
AT-113 A/T 3RD GR FNCTN
• A/T cannot be shifted to the 3rd gear position even if electrical circuit
is good. P0733
*2
AT-116 A/T 4TH GR FNCTN
• A/T cannot be shifted to the 4th gear position even if electrical circuit
is good. P0734
*2
AT-119 T/C CLUTCH SOL/V
• TCM detects an improper voltage drop when it tries to operate the so-
lenoid valve. P0740
AT-124A/T TCC S/V FNCTN • A/T cannot perform lock-up even if electrical circuit is good.
P0744*2
AT-129 LINE PRESSURE S/V
• TCM detects an improper voltage drop when it tries to operate the so-
lenoid valve. P0745
AT-134SHIFT SOLENOID/V A
• TCM detects an improper voltage drop when it tries to operate the so-
lenoid valve. P0750
AT-139SHIFT SOLENOID/V B
• TCM detects an improper voltage drop when it tries to operate the so-
lenoid valve. P0755
AT-144OVERRUN CLUTCH S/
V • TCM detects an improper voltage drop when it tries to operate the so-
lenoid valve. P1760
AT-149VHCL SPEED SEN-
MTR • TCM does not receive the proper voltage signal from the sensor. —
AT-154BATT/FLUID TEMP
SEN • TCM receives an excessively low or high voltage from the sensor. —
AT-157TURBINE SENSOR • TCM does not receive proper voltage signal from sensor. —
AT-163CONTROL UNIT (RAM) • TC
M memory (RAM) is malfunctioning. — AT-168CONTROL UNIT (ROM) • TCM memory
(ROM) is malfunctioning. — AT-168No failure
(NO SELF DIAGNOS-
TIC FAILURE INDICAT-
ED FURTHER
TESTING MAY BE RE-
QUIRED) • No failure has been detected. — —
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CAN DIAGNOSTIC SUPPORT MONITOR MODE
Refer to LAN-14, " CAN Diagnostic Support Monitor " .
DTC & SRT CONFIRMATION
Display Items List
Diagnosis Procedure without CONSULT-III INFOID:0000000004305331
TCM SELF-DIAGNOSTIC PROCEDURE
THROTTLE POSI (0.0/8) — X
Degree of opening for accelerator recog-
nized by the TCM
For fail-safe operation, the specific value
used for control is displayed.
LINE PRES DTY (%) — X
TCC S/V DUTY (%) — X
SHIFT S/V A (ON/OFF) — X
SHIFT S/V B (ON/OFF) — X
OVERRUN/C S/V (ON/OFF) — X
SELF-D DP LMP (ON/OFF) — X
TC SLIP RATIO (0.000) — —
TC SLIP SPEED (rpm) — — Difference between engine speed and
torque converter input shaft speed
Monitored item (Unit)
Monitor Item Selection
Remarks
TCM INPUT
SIGNALS MAIN SIG-
NALS SELEC-
TION FROM
MENU DTC work support item Description Check item
1ST GR FNCTN P0731 Following items for “A/T 1st gear function (P0731)” can be con-
firmed.
• Self-diagnosis status (whether the diagnosis is being performed or not)
• Self-diagnostic results (OK or NG) • Shift solenoid valve A
• Shift solenoid valve B
• Each clutch
• Hydraulic control circuit
2ND GR FNCTN P0732 Following items for “A/T 2nd gear function (P0732)” can be con-
firmed.
• Self-diagnosis status (whether the diagnosis is being performed or not)
• Self-diagnostic results (OK or NG) • Shift solenoid valve B
• Each clutch
• Hydraulic control circuit
3RD GR FNCTN P0733 Following items for “A/T 3rd gear function (P0733)” can be con-
firmed.
• Self-diagnosis status (whether the diagnosis is being performed
or not)
• Self-diagnostic results (OK or NG) • Shift solenoid valve A
• Each clutch
• Hydraulic control circuit
4TH GR FNCTN P0734 Following items for “A/T 4th gear function (P0734)” can be con-
firmed.
• Self-diagnosis status (whether the diagnosis is being performed or not)
• Self-diagnostic results (OK or NG) • Shift solenoid valve A
• Shift solenoid valve B
• Overrun clutch solenoid valve
• Line pressure solenoid valve
• Each clutch
• Hydraulic control circuit
TCC S/V FNCTN P0744 Following items for “A/T TCC S/V
function (lock-up) (P0744)” can
be confirmed.
• Self-diagnosis status (whether the diagnosis is being performed or not)
• Self-diagnostic results (OK or NG) • Torque converter clutch sole-
noid valve
• Each clutch
• Hydraulic control circuit
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DTC P0705 PARK/NEUTRAL POSITION (PNP) SWITCH
Description INFOID:0000000004305338
• The PNP switch assembly includes a transaxle range switch.
• The transaxle range switch detects the selector lever position and sends a signal to the TCM.
CONSULT-III Reference Val ue in Data Monitor Mode INFOID:0000000004305339
On Board Diagnosis Logic INFOID:0000000004305340
• This is an OBD-II self-diagnostic item.
• Diagnostic trouble code “P0705 PNP SW/CIRC” with CONS ULT-III is detected when TCM does not receive
the correct voltage signal from the switch based on the gear position.
Possible Cause INFOID:0000000004305341
• Harness or connectors [The PNP switch circuit is open or shorted.]
• PNP switch
DTC Confirmation Procedure INFOID:0000000004305342
CAUTION:
• Always drive vehicle at a safe speed.
• If performing this “DTC Confirmation Procedure” again, always turn ignition switch OFF and wait at
least 10 seconds before continuing.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Turn ignition switch ON. (Do not start engine.)
2. Select “DATA MONITOR” mode for “TRANSMISSION” with CONSULT-III.
3. Touch “START”.
4. Start engine and maintain the following conditions for at least 5 consecutive seconds.
VEHICLE SPEED: 10 km/h (6 MPH) or more
THROTTLE POSI: More than 1.0/8
SLCT LVR POSI: “D” position
5. If the check result is NG, go to AT-93, " Diagnosis Procedure " .
WITH GST
Follow the procedure “WITH CONSULT-III”. Item name Condition Display value
PN POSI SW When setting selector lever
to “N” or “P” position. ON
When setting selector lever to other positions. OFF
R POSITION SW When setting selector lever to “R” position. ON
When setting selector lever to other positions. OFF
D POSITION SW When setting selector lever to “D” position. ON
When setting selector lever to other positions. OFF
2 POSITION SW When setting selector lever to “2” position. ON
When setting selector lever to other positions. OFF
1 POSITION SW When setting selector lever to “1” position. ON
When setting selector lever to other positions. OFF