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Cooling fan motor terminal 2 and IPDM E/R terminal 24.
Cooling fan motor terminal 3 and IPDM E/R terminal 23.
Cooling fan motor terminal 4 and ground.
Refer to wiring diagram.
3. Also check harness for short to ground and short to power.
OK or NG OK >> GO TO 15.
NG >> GO TO 14. Component Inspection " .
OK or NG OK >> GO TO 16.
NG >> Replace cooling fan motor. .
OK or NG OK >> Replace IPDM E/R. Refer to
PG-27, " Removal and Installation of IPDM E/R " .
NG >> Repair or replace harness or connector.
Main 13 Causes of Overheating INFOID:0000000004537399
Continuity should exist.
Engine Step Inspection item Equipment Standard Reference page OFF 1 • Blocked radiator • Blocked condenser
• Blocked radiator grille
• Blocked bumper • Visual No blocking —
2 • Coolant mixture • Coolant tester See MA-15, " Anti-freeze Coolant Mixture Ratio " .
3 • Coolant level • Visual Coolant up to MAX level in reservoir tank and radiator
filler neck See
CO-35, " Inspection " .
4 • Radiator cap • Pressure tester See CO-40, " Checking Radiator Cap " .
ON* 2
5 • Coolant leaks • Visual No leaks See CO-35, " Inspection " .
ON* 2
6 • Thermostat • Touch the upper and
lower radiator hosesBoth hoses should be hot See
CO-45 , and
CO-47 ON*
1
7 • Cooling fan • CONSULT-III Operating See trouble diagnosis for
DTC P1217 (EC-890, " Di-
agnosis Procedure " ).
OFF 8 • Combustion gas leak • Color checker chemical tester 4 Gas analyzerNegative —
ON* 3
9 • Coolant temperature
gauge • Visual Gauge less than 3/4 when
driving —
• Coolant overflow to res- ervoir tank • Visual No overflow during driving
and idling See
CO-35, " Changing
Engine Coolant " .
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DTC P1421 COLD START CONTROL
Description INFOID:0000000004537411
ECM controls ignition timing and engine idle speed when engine is started with prewarming up condition.
This control promotes the activation of three way ca talyst by heating the catalyst and reduces emissions.
On Board Diagnosis Logic INFOID:0000000004537412
DTC Confirmation Procedure INFOID:0000000004537413
NOTE:
• If DTC Confirmation Procedure has been previously conduc ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
• If DTC P1421 is displayed with other DTC, firs t perform the trouble diagnosis for other DTC.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-III
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Select “DATA MONITOR” mode with CONSULT-III.
4. Check that the “COOLAN TE MP/S” indication is between 4°C (39 °F) and 36 °C (97 °F).
If “COOLAN TEMP/S” indication is within the specified value, go to the following step.
If “COOLAN TEMP/S” indication is out of the s pecified value, cool engine down or warm engine up and go
to step 1.
5. Start engine and let it idle for 5 minutes.
6. Check 1st trip DTC.
7. If 1st trip DTC is detected, go to EC-899, " Diagnosis Procedure " .
Diagnosis Procedure INFOID:0000000004537414Idle Air Volume Learning " .
Is Idle Air Volume Learning carried out successfully?
Yes or No Yes >> GO TO 2.
No >> Follow the instruction of Idle Air Volume Learning. OK >> GO TO 3.
NG >> Repair or replace malfunctioning part DTC Confirmation Procedure " for DTC P0171.
OK or NG OK >> GO TO 4.DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1421
1421 Cold start emission reduction
strategy monitoring ECM does not control ignition timing and engine
idle speed properly when engine is started with
prewarming up condition. • Lack of intake air volume
• Fuel injection system
• ECM
DTC P0181 FTT SENSOR
EC-1273
< SERVICE INFOMATION >
[MR TYPE 2] C
D E
F
G H
I
J
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2. Disconnect combination meter harness connector.
3. Check harness continuity between “fuel level sens or unit and fuel pump” terminal 5 and combination
meter terminal 24. Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG OK >> GO TO 6.
NG >> GO TO 5. 5.
DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors B102, M13
• Harness for open or short between “fuel level sensor unit and fuel pump” and ground.
>> Repair open circuit or short to ground or short to power in harness or connectors. 6.
CHECK FUEL TANK TEMPERATURE SENSOR
Refer to, EC-1273, " Component Inspection " .
OK or NG OK >> GO TO 7.
NG >> Replace “fuel level sensor unit and fuel pump”. 7.
CHECK INTERMITTENT INCIDENT
Perform EC-1138 .
>> INSPECTION END
Component Inspection INFOID:0000000004500123
FUEL TANK TEMPERATURE SENSOR 1. Check resistance between “fuel level sensor unit and fuel pump” terminal 4 and 5 by heating with hot water as shown in the fig-
ure.
2. If NG, replace “fuel level sensor unit and fuel pump”.
Removal and Installation INFOID:0000000004500124
FUEL TANK TEMPERATURE SENSOR Refer to FL-5, " Removal and Installation " .
Continuity should exist.
Temperature °C ( °F) Resistance k Ω
20 (68) 2.3 - 2.7
50 (122) 0.79 - 0.90 PBIB0931E
DTC P0182, P0183 FTT SENSOR
EC-1277
< SERVICE INFOMATION >
[MR TYPE 2] C
D E
F
G H
I
J
K L
M A EC
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3. Check harness continuity between “fuel level sens
or unit and fuel pump” terminal 5 and combination
meter terminal 24. Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG OK >> GO TO 6.
NG >> GO TO 5. 5.
DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors B102, M13
• Harness for open or short between “fuel level sensor unit and fuel pump” and ground.
>> Repair open circuit or short to ground or short to power in harness or connectors. 6.
CHECK FUEL TANK TEMPERATURE SENSOR
Refer to, EC-1277, " Component Inspection " .
OK or NG OK >> GO TO 7.
NG >> Replace “fuel level sensor unit and fuel pump”. 7.
CHECK INTERMITTENT INCIDENT
Perform EC-1138 .
>> INSPECTION END
Component Inspection INFOID:0000000004501182
FUEL TANK TEMPERATURE SENSOR 1. Check resistance between “fuel level sensor unit and fuel pump” terminal 4 and 5 by heating with hot water as shown in the fig-
ure.
2. If NG, replace “fuel level sensor unit and fuel pump”.
Removal and Installation INFOID:0000000004501183
FUEL TANK TEMPERATURE SENSOR Refer to FL-5, " Removal and Installation " .
Continuity should exist.
Temperature °C ( °F) Resistance k Ω
20 (68) 2.3 - 2.7
50 (122) 0.79 - 0.90 PBIB0931E
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DTC P0300 - P0304 MULTIPLE CYLINDER
MISFIRE, NO. 1 - 4 CYLINDER
MISFIRE
On Board Diagnosis Logic INFOID:0000000004500140
When a misfire occurs, engine speed will fluctuate. If the engine speed fluctuates enough to cause the crank-
shaft position (CKP) sensor (POS) signal to vary , ECM can determine that a misfire is occurring.
The misfire detection logic consists of the following two conditions.
1. One Trip Detection Logic (Three Way Catalyst Damage) On the 1st trip, when a misfire condition occurs that can damage the three way catalyst (TWC) due to
overheating, the MIL will blink.
When a misfire condition occurs, the ECM monitors the CKP sensor (POS) signal every 200 engine revo-
lutions for a change.
When the misfire condition decreases to a level t hat will not damage the TWC, the MIL will turn off.
If another misfire condition occurs that can damage the TWC on a second trip, the MIL will blink.
When the misfire condition decreases to a level t hat will not damage the TWC, the MIL will remain on.
If another misfire condition occurs that can damage the TWC, the MIL will begin to blink again.
2. Two Trip Detection Logic (Exhaust quality deterioration) For misfire conditions that will not damage the TWC (but will affect vehicle emissions), the MIL will only
light when the misfire is detected on a second trip. Du ring this condition, the ECM monitors the CKP sen-
sor signal every 1,000 engine revolutions.
A misfire malfunction can be detected on any one cylinder or on multiple cylinders.
DTC Confirmation Procedure INFOID:0000000004500141
CAUTION:
Always drive vehicle in safe manner according to traf fic conditions and obey all traffic laws when driv-
ing.
NOTE:
If DTC Confirmation Procedure has been previously conduc ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Restart engine and let it idle for about 15 minutes.
4. Check 1st trip DTC.
5. If 1st trip DTC is detected, go to EC-1284, " Diagnosis Procedure " .
NOTE:
If 1st trip DTC is not detected during above proc edure, performing the following procedure is advised.
a. Turn ignition switch OFF and wait at least 10 seconds.
b. Start engine and drive the vehicle under the similar conditi ons to (1st trip) Freeze Frame Data for a certain
time. Refer to table below. Sensor Input Signal to ECM ECM function
Crankshaft position sensor (POS) Engine speed On board diagnosis of misfire DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0300
0300 Multiple cylinder misfire
detected Multiple cylinder misfire.
• Improper spark plug
• Insufficient compression
• Incorrect fuel pressure
• Fuel injector circuit is open or shorted
• Fuel injector
• Intake air leak
• The ignition signal circuit is open or shorted
• Lack of fuel
• Drive plate or flywheel
• Air fuel ratio (A/F) sensor 1
• Incorrect PCV hose connection
P0301
0301 No.1 cylinder misfire de-
tected No. 1 cylinder misfires.
P0302
0302 No. 2 cylinder misfire
detected No. 2 cylinder misfires.
P0303
0303 No. 3 cylinder misfire
detected No. 3 cylinder misfires.
P0304
0304 No. 4 cylinder misfire
detected No. 4 cylinder misfires.
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Cooling Fan Relay Operation
The ECM controls cooling fan relays in the IPDM E/R through CAN communication line.
CONSULT-III Reference Val ue in Data Monitor Mode INFOID:0000000004500280
Specification data are reference values.
On Board Diagnosis Logic INFOID:0000000004500281
If the cooling fan or another component in the cooli ng system malfunctions, engine coolant temperature will
rise. When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction
is indicated.
This self-diagnosis has the on e trip detection logic.
CAUTION:
When a malfunction is in dicated, be sure to replace the coolant. Refer to CO-35, " Changing Engine
Coolant " . Also, replace the engine oil. Refer to
LU-17, " Changing Engine Oil " .
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-15, " Anti-freeze Coolant Mixture Ratio " .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function Check INFOID:0000000004500282
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING: Cooling fan speed
Cooling fan relay
1 2 3
Stop (OFF) OFF OFF OFF
Low (LOW) ON OFF OFF
High (HI) ON ON ON MONITOR ITEM CONDITION SPECIFICATION
AIR COND SIG • Engine: After warming up, idle
the engine Air conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.) ON
COOLING FAN • Engine: After warming up, idle
the engine
• Air conditioner switch: OFF Engine coolant temperature: 97
°C
(207 °F) or less OFF
Engine coolant temperature: Between
98 °C (208 °F) and 99 °C (210 °F) LOW
Engine coolant temperature: 100 °C
(212 °F) or more HIGHDTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217 Engine over temperature
(Overheat) • Cooling fan does not operate properly (Over-
heat).
• Cooling fan system does not operate properly (Overheat).
• Engine coolant was not added to the system using the proper filling method.
• Engine coolant is not within the specified
range. • Harness or connectors
(Cooling fan circuit is open or shorted.)
• Cooling fan
• IPDM E/R (Cooling fan relays)
• Radiator hose
• Radiator
• Reservoir tank
• Radiator cap
• Water pump
• Thermostat
• Water control valve
For more information, refer to EC-1415, " Main 13 Causes of Overheating " .
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NG >> GO TO 8. Auto Active Test " .
2. Make sure that cooling fan operates at each speed.
OK or NG OK >> GO TO 4.
NG >> GO TO 8. Inspection " .
OK or NG OK >> GO TO 5.
NG >> Check the following for leak. Refer to CO-35, " Inspection " .
• Hose
• Radiator
• Water pump Checking Radiator Cap " .
OK or NG OK >> GO TO 6.
NG >> Replace radiator cap. .)
• Water control valve. (Refer to CO-47 .)
• Engine coolant temperature sensor. (Refer to EC-1190 .)
OK or NG OK >> GO TO 7.
NG >> Replace malfunctioning component. Main 13 Causes of Overheating " .
>> INSPECTION END
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Cooling fan motor terminal 2 and IPDM E/R terminal 24.
Cooling fan motor terminal 3 and IPDM E/R terminal 23.
Cooling fan motor terminal 4 and ground.
Refer to wiring diagram.
3. Also check harness for short to ground and short to power.
OK or NG OK >> GO TO 15.
NG >> GO TO 14. Component Inspection " .
OK or NG OK >> GO TO 16.
NG >> Replace cooling fan motor. .
OK or NG OK >> Replace IPDM E/R. Refer to
PG-27, " Removal and Installation of IPDM E/R " .
NG >> Repair or replace harness or connector.
Main 13 Causes of Overheating INFOID:0000000004500285
Continuity should exist.
Engine Step Inspection item Equipment Standard Reference OFF 1 • Blocked radiator • Blocked condenser
• Blocked radiator grille
• Blocked bumper • Visual No blocking —
2 • Coolant mixture • Coolant tester See MA-15, " Anti-freeze Coolant Mixture Ratio " .
3 • Coolant level • Visual Coolant up to MAX level in reservoir tank and radiator
filler neck See
CO-35, " Inspection " .
4 • Radiator cap • Pressure tester See CO-40, " Checking Radiator Cap " .
ON* 2
5 • Coolant leaks • Visual No leaks See CO-35, " Inspection " .
ON* 2
6 • Thermostat • Touch the upper and
lower radiator hosesBoth hoses should be hot See
CO-45 , and
CO-47 ON*
1
7 • Cooling fan • CONSULT-III Operating See trouble diagnosis for
DTC P1217 (EC-1412, " Diagnosis Procedure " ).
OFF 8 • Combustion gas leak • Color checker chemical tester 4 Gas analyzerNegative —
ON* 3
9 • Coolant temperature
gauge • Visual Gauge less than 3/4 when
driving —
• Coolant overflow to res- ervoir tank • Visual No overflow during driving
and idling See
CO-35, " Changing
Engine Coolant " .