Downloaded from www.Manualslib.com manuals search engine E-001B/81 ECM D2
E-003 B/4A/C Pressure Switch D2
E-004 W-O/4 Upstream Oxygen Sensor D3
E-005 W-O/4 Downstream Oxygen Sensor (With EOBD) D3
E-006 B/3Crankshaft Position Sensor D4
E-007 B/3Camshaft Position Sensor C4
E-008 B/3Generator C2
E-009 B/5Air Flow Sensor C4
E-010 B/2Fuel Injector No.1 C2
E-011 B/2Fuel Injector No.2 C3
E-012 B/2Fuel Injector No.3 C3
E-013 B/2Fuel Injector No.4 C3
E-014 B/1Power Steering Switch B2
E-015 B/2A/C Compressor B2
E-016 B/1Oil Pressure Switch B2
E-017 B/3Knock Sensor C3
E-018 B/1Starter Motor C3
E-019 B/2Engine Coolant Temperature Sensor C4
E-020 B/4Ignition Coil C4
E-022 B/2Canister Control Valve C4
E-026 B/2Siren D3
E-027 B/6Electronic Throttle Control Actuator B3
E-033 B/4Manifold Absolute Pressure Sensor C3
E-036 GR/56 TCM (Transmission Control Module) D2
E-037 GR/33 A/T Assembly D4
E-041 B/4Downstream Oxygen Sensor (Without
EOBD) D3
E-043 B/2Fluid Cooler Flow Control Solenoid Valve D4
E-102 W/14 To C-102 E2
E-103 B/14 To C-103 E2
E-105 B/16 To A-102 D3
E-108 B/2To C-108 D2
E-207 -Ground D2
E-208 -Ground D2
VEHICLE HARNESS ROUTING MAPS
16–52Chery Automobile Co., Ltd.
Downloaded from www.Manualslib.com manuals search engine E-050B/4A/C Pressure Switch D2
E-051 W/26 ECM D2
E-052 W/16 ECM D2
E-053 W/12 ECM D2
E-054 W/22 ECM D2
E-055 GR/3 Camshaft Position Sensor D4
E-056 GR/3 Crankshaft Position Sensor D2
E-058 B/7Air Flow Sensor D4
E-059 GR/2 Fuel Injector No.1 C2
E-060 GR/2 Fuel Injector No.2 C3
E-061 GR/2 Fuel Injector No.3 C3
E-062 GR/2 Fuel Injector No.4 C3
E-064 B/6Idle Air Control Motor C3
E-065 B/1Oil Pressure Switch C3
E-066 BR/2 Knock Sensor C4
E-067 B/1Starter Motor C4
E-068 B/2Engine Coolant Temperature Sensor C4
E-069 GR/3 Ignition Coil 1 D2
E-070 GR/3 Ignition Coil 2 D4
E-071 GR/2 Canister Control Valve D3
E-072 BR/2 EGR Control Solenoid Valve D3
E-074 B/4Upstream Oxygen Sensor C4
E-076 B/4Throttle Position Sensor C4
E-077 W/26 TCM (Transmission Control Module) D1
E-078 W/16 TCM (Transmission Control Module) D1
E-079 W/22 TCM (Transmission Control Module) D1
E-081 GR/4 Generator C2
E-084 B/1Coolant Temperature Sensor (For
Instrument Cluster) D4
E-086 GR/10 A/T Assembly C4
E-087 GR/10 Gearshift Switch C4
E-088 B/3Input Shaft Sensor C4
E-089 GR/3 Output Shaft Sensor C4
E-102 W/14 To C-102 D2
E-103 B/14 To C-103 D2
E-105 B/16 To A-105 D2
E-207 -Ground C4
E-208 -Ground C4
VEHICLE HARNESS ROUTING MAPS
16–54Chery Automobile Co., Ltd.
Downloaded from www.Manualslib.com manuals search engine C-001L/32 Instrument Cluster B1
C-002 G/32 Instrument Cluster C1
C-003 W/4 Key Switch B3
C-004 W/2 Key Hole Lamp B3
C-005 Y/4Brake Switch B3
C-006 W/13 Multi-Function Switch B3
C-007 B/10 Wiper And Washer Switch B3
C-008 W/2 Blower Motor F4
C-009 B/6Accelerator Pedal Position Sensor C3
C-010 W/6 Front Fog Lamp Switch A3
C-011 Y/6Rear Fog Lamp Switch A3
C-012 W/6 Ignition Switch B3
C-015 W/3Console Power Outlet (For Cigarette
Lighter) E4
C-016 W/4 Speed Resistor F3
C-019 B/6Dimmer Control Switch A3
C-020 GR/6 Headlamp Aiming Switch A3
C-021 W/4 Cruise/Audio Combination Switch B3
C-022 G/16 Data Link Connector B4
C-023 GR/2 Security Lamp D3
C-024 B/2Clutch Pedal Switch A3
C-025 B/8Immobilizer Control Module C3
C-027 BR/6 Shifter Selector D3
C-028 L/10 Winter Mode/Shifter Selector Register D5
C-030 L/32 CAN Converter B3
C-031 B/16 Audio C2
C-034 W/2 Console Power Outlet (Illumination) E4
C-035 W/8 Body Fuse And Relay Box (A) A3
C-036 W/20 Body Fuse And Relay Box (B) A3
C-037 B/2Body Fuse And Relay Box (D) A3
C-038 W/1 Horn Switch B3
C-040 L/6Heated Seat Switch LH D3
C-041 G/6Heated Seat Switch RH D3
C-042 W/4 Body Fuse And Relay Box (E) A3
C-043 W/16 Body Fuse And Relay Box (F) A3
C-044 B/5Recirculation Door Actuator E3
C-047 B/16 HVAC Control Panel D3
C-048 W/8 Blower Switch D3
C-100 W/16 To A-100 A3
C-101 W/18 To A-101 A3
C-102 W/14 To E-102 G4
C-103 W/14 To E-103 G3
C-104 W/22 To B-104 A3
C-105 W/22 To B-105 G4
C-106 W/6 To J-100 A3
VEHICLE HARNESS ROUTING MAPS
16
16–59Chery Automobile Co., Ltd.
Downloaded from www.Manualslib.com manuals search engine Front Strut, Front Suspension..................10-21
Front Sub-Frame Assembly, Front Suspension .......10-17
Front Suspension ........................... 10-1
Front Wheel Alignment, Alignment ...............10-44
Front Wheel Speed Sensor, Antilock Brakes .........12-77
Front Windshield, Body Exterior ................15-219
Front Wiper Arm, Body Exterior ................15-240
Front Wiper Link, Body Exterior ................15-241
Front Wiper Motor, Body Exterior ...............15-238
Fuel Delivery System ..........................4-1
Fuel Door, Body Exterior ..................... 15-200
Fuel Door, Body Exterior ........................200
Fuel Filter, Fuel Delivery System .................4-18
Fuel Injector Rail, Fuel Delivery System ............4-19
Fuel Injector, Fuel Delivery System ................4-20
Fuel Pressure Regulator - With Mitsubishi 2.4L Engine, Fuel Delivery System ..................4-23
Fuel Pressure Relief Procedure, Fuel Delivery System . . . 4-15
Fuel Pump, Fuel Delivery System .................4-15
G
Gear Selector & Shifter Assembly, 5-Speed Manual
Transaxle ............................... 8-264
General Information, 1.6L & 1.8L Engine Controls ......3-3
General Information, 1.6L & 1.8L Engine Mechanical ....2-3
General Information, 2.0L Engine Controls ..........3-229
General Information, 2.0L Engine Mechanical .........2-77
General Information, 2.4L Engine Controls ..........3-442
General Information, 2.4L Engine Mechanical ........2-151
General Information, 5-Speed Manual Transaxle ......8-247
General Information, Air Distribution ..............13-26
General Information, Airbag System ...............14-2
General Information, Alignment .................10-39
General Information, Antilock Brakes .............12-35
General Information, Base Brakes ................12-2
General Information, Body Interior ..............15-104
General Information, Charging System .............5-12
General Information, Clutch System ..............8-317
General Information, Cooling System ...............6-2
General Information, DP0 Automatic Transaxle .........8-3
General Information, Drive Shaft (4x4) .............9-25
General Information, Evaporative Emissions .........3-577
General Information, Exhaust System ...............7-2
General Information, F4A4 Automatic Transaxle ......8-144
General Information, Front Axle ...................9-2
General Information, Front Differential .............8-308General Information, Front Suspension
.............10-2
General Information, Fuel Delivery System ...........4-2
General Information, Ignition Control .............3-566
General Information, Interactive Torque Management (ITM) System (4x4) ...............9-17
General Information, Manual Temperature Control .....13-2
General Information, Parking Brake ..............12-80
General Information, Power Steering Pump .........11-32
General Information, Rear Axle ...................9-9
General Information, Rear Suspension ............10-26
General Information, Seat Belt System ............14-51
General Information, Starting System ...............5-2
General Information, Steering Column .............11-9
General Information, Steering Gear ...............11-19
General Information, Steering System ..............11-2
General Information, System Controls .............13-19
General Information, System Plumbing ............13-33
General Information, T
ransfer Case (4x4)..........8-327
General Information, Vehicle Fuse Box Information ....16-38
General Information, Vehicle Ground Distribution .....16-28
General Information, Vehicle Power Distribution ......16-13
General Information, Vehicle Wiring Harness Layout . . . 16-45
General Information, Wheels and Tires ............10-48
General Information, Wiring Information ............16-2
Generator, Charging System ....................5-17
Grille, Body Exterior ........................ 15-201
Grille, Body Exterior ...........................201
H
Headlamp, Body Exterior ..................... 15-191
Headliner, Body Interior ...................... 15-15
Heated Seat Element, Body Interior ..............15-109
Heated Seat Switch, Body Interior ..............15-109
Heater Core, System Plumbing .................13-47
High Mounted Stop Lamp, Body Exterior ..........15-197
Hood Release Cable, Body Exterior ..............15-203
Hood, Body Exterior ........................ 15-202
Hood, Body Exterior ...........................202
Horn, Body Exterior .................. 15-206, 15-208
How To Locate Electrical Schematics In The Service Manual, Electrical Information ............1-25
How To Read Electrical Schematics, Electrical Information .............................. 1-21
How To Use This Manual, Service Information ........1-2
HVAC Housing, Air Distribution .................13-29
INDEX
AI-4
Downloaded from www.Manualslib.com manuals search engine I
Idle Air Control (IAC) Motor, 2.4L Engine Controls....3-541
Idler Pulley, 1.6L & 1.8L Engine Mechanical .........2-45
Idler Pulley, 2.0L Engine Mechanical ..............2-119
Ignition Coil 1.6L & 1.8L & 2.0L, Ignition Control ....3-571
Ignition Coil 2.4L, Ignition Control ...............3-572
Ignition Control ............................ 3-565
Immobilizer Control Module, Body Interior . . . 15-110, 15-144
Input Shaft, 5-Speed Manual Transaxle ............8-278
Instrument Cluster, Body Interior ...........15-52, 15-84
Instrument Panel, Body Interior .................15-45
Intake Manifold, 1.6L & 1.8L Engine Mechanical ......2-43
Intake Manifold, 2.0L Engine Mechanical ...........2-117
Intake Manifold, 2.4L Engine Mechanical ...........2-201
Interactive Torque Management (ITM) Control Module, Interactive Torque Management (ITM) System
(4x4) .................................. 9-23
Interactive Torque Management (ITM) Controller, Interactive Torque Management (ITM) System (4x4) . . 9-21
Interactive Torque Management (ITM) System (4x4) ....9-16
Interior Lamps, Body Interior ..................15-85
International Symbols, Vehicle Information ..........1-13
K
Key Hole Lamp, Body Interior ..................15-92
Knock Sensor, 1.6L & 1.8L Engine Controls ........3-218
Knock Sensor, 2.0L Engine Controls ..............3-428
Knock Sensor, 2.4L Engine Controls ..............3-533
L
License Plate Lamp, Body Exterior ..............15-197
Liquid Line, System Plumbing ..................13-44
Lower Balance Shaft, 2.4L Engine Mechanical .......2-208
Lower Console, Body Interior ..................15-50
Luggage Rack, Body Exterior ..................15-204
Luggage Rack, Body Exterior .....................204
M
Manifold Absolute Pressure Sensor - 1.6L, 1.6L & 1.8L
Engine Controls .......................... 3-222
Manual Temperature Control ....................13-1
Manual Temperature Control Module, Manual Temperature Control ................................ 13-15
Manual Transaxle Assembly, 5-Speed Manual Transaxle ............................... 8-260
Manual Transaxle Unit Repair, 5-Speed Manual Transaxle ............................... 8-270
Master Cylinder - LHD, Base Brakes ..............12-11Master Cylinder - RHD, Base Brakes
.............12-12
Middle/Rear Courtesy/Dome Lamp, Body Interior .....15-91
Mirrors, Body Exterior ...................... 15-209
Muffler, Exhaust System ........................7-6
N
Negative Battery Cable, Starting System .............5-8
O
Oil Filter, 1.6L & 1.8L Engine Mechanical ...........2-46
Oil Filter, 2.0L Engine Mechanical ................2-119
Oil Filter, 2.4L Engine Mechanical ................2-212
Oil Pan, 1.6L & 1.8L Engine Mechanical ............2-47
Oil Pan, 2.0L Engine Mechanical ................2-120
Oil Pan, 2.4L Engine Mechanical ................2-213
Oil Pump, 1.6L & 1.8L Engine Mechanical ..........2-48
Oil Pump, 2.0L Engine Mechanical ...............2-121
Oil Pump, 2.4L Engine Mechanical ...............2-215
Oil Strainer, 1.6L & 1.8L Engine Mechanical .........2-49
Oil Strainer, 2.0L Engine Mechanical ..............2-122
Oil Strainer, 2.4L Engine Mechanical ..............2-216
On-Vehicle Service, 1.6L & 1.8L Engine Controls .....3-217
On-Vehicle Service, 1.6L & 1.8L Engine Mechanical ....2-17
On-Vehicle Service, 2.0L Engine Controls ..........3-427
On-Vehicle Service, 2.0L Engine Mechanical .........2-91
On-Vehicle Service, 2.4L Engine Controls ..........3-531
On-Vehicle Service, 2.4L Engine Mechanical ........2-167
On-Vehicle Service, 5-Speed Manual Transaxle .......8-260
On-Vehicle Service, Air Distribution ..............13-29
On-Vehicle Service, Airbag System ...............14-46
On-Vehicle Service, Alignment ..................10-44
On-Vehicle Service, Antilock Brakes ..............12-76
On-Vehicle Service, Base Brakes .................12-9
On-Vehicle Service, Body Exterior ...............15-229
On-Vehicle Service, Body Interior .....15-144, 15-44, 15-84
On-Vehicle Service, Charging System ..............5-17
On-Vehicle Service, Cooling System ...............6-13
On-Vehicle Service, DP0 Automatic Transaxle ........8-136
On-Vehicle Service, Drive Shaft (4x4) ..............9-27
On-Vehicle Service, Evaporative Emissions ..........3-584
On-Vehicle Service, Exhaust System ................7-5
On-Vehicle Service, F4A4 Automatic Transaxle .......8-240
On-Vehicle Service, Front Axle ...................9-5
On-Vehicle Service, Front Suspension ..............10-7
On-Vehicle Service, Fuel Delivery System ...........4-15
On-Vehicle Service, Ignition
Control .............. 3-571
INDEX
AI
AI-5
Downloaded from www.Manualslib.com manuals search engine S
Scuff Plate, Body Interior..................... 15-14
Seat Belt Slider Track, Seat Belt System ...........14-53
Seat Belt System ........................... 14-50
Seats, Body Interior ........................ 15-104
Service Information ...........................1-1
Spare Tire Support, Body Exterior ..............15-205
Spare Tire Support, Body Exterior .................205
Spark Plug 1.6L & 1.8L & 2.0L, Ignition Control .....3-574
Spark Plug 2.4L, Ignition Control ................3-575
Spark Plug Wire 1.6L & 1.8L & 2.0L, Ignition Control .......................... 3-573
Spark Plug Wire 2.4L, Ignition Control ............3-574
Speed Control System, 2.0L Engine Controls ........3-432
Starter Motor Assembly, Starting System ............5-9
Starting System .............................5-1
Stationary Glass, Body Exterior ................15-217
Steering Column ............................ 11-8
Steering Column Shaft, Steering Column ...........11-15
Steering Column Shroud, Steering Column .........11-14
Steering Gear ............................. 11-18
Steering Gear - LHD, Steering Gear ..............11-21
Steering Gear - RHD, Steering Gear ..............11-25
Steering System ............................ 11-1
Steering Wheel, Steering Column ................11-12
Suction Line, System Plumbing .................13-45
Sun Visor, Body Interior ...................... 15-14
Sunroof Control Module, Body Exterior ...........15-230
Sunroof Glass, Body Exterior ..................15-229
Sunroof Motor, Body Exterior .................15-230
Sunroof Sun Visor, Body Exterior ...............15-229
Sunroof, Body Exterior ...................... 15-224
Symptom Diagnostic Tests, 2.4L Engine Symptom Diagnosis .............................. 3-544
System Controls ........................... 13-18
System Plumbing .......................... 13-32
T
Tail/Backup/Stop Lamp, Body Exterior ............15-194
Thermostat, Cooling System ....................6-14
Throttle Control Actuator, 2.4L Engine Controls ......3-538
Throttle Position Sensor (TPS), 2.4L Engine Controls . . 3-540
Tie Rod, Steering Gear ....................... 11-29
Timing Belt Automatic Tensioner, 2.4L Engine Mechanical
............................. 2-196
Tire Repair, Wheels and Tires ..................10-51
Tire Rotation, Wheels and Tires .................10-53
Transaxle Clutch Housing Assembly, 5-Speed Manual Transaxle ............................... 8-301
Transaxle Control Module (TCM), DP0 Automatic Transaxle ....................... 8-142
Transaxle Main Housing Assembly, 5-Speed Manual Transaxle ............................... 8-305
Transaxle, 5-Speed Manual Transaxle .............8-270
Transfer Case (4x4) ......................... 8-326
Transfer Case Unit Repair, Transfer Case (4x4) ......8-329
Transfer Case, Transfer Case (4x4) ..........8-328, 8-329
Turn Signal Lamp, Body Exterior ...............15-195
U
Unit Repair, Base Brakes ..................... 12-27
Unit Repair, Front Suspension ..................10-21
Upper Balance Shaft Timing Belt, 2.4L Engine Mechanical ............................. 2-198
Upper Balance Shaft, 2.4L Engine Mechanical .......2-204
V
Valve & Valve Guides, 1.6L & 1.8L Engine Mechanical . . 2-70
Valve & Valve Guides, 2.0L Engine Mechanical ......2-143
Valve & Valve Guides, 2.4L Engine Mechanical ......2-246
Valve Springs, 1.6L & 1.8L Engine Mechanical .......2-73
Valve Springs, 2.0L Engine Mechanical ............2-146
Valve Springs, 2.4L Engine Mechanical ............2-252
Vapor Canister 1.6L & 1.8L & 2.0L, Evaporative Emissions .............................. 3-585
Vapor Canister 2.4L, Evaporative Emissions .........3-586
Vehicle Clearance, Body Exterior ................15-154
Vehicle Fuse Box Information ..................16-37
Vehicle Ground Distribution .................... 16-27
Vehicle Harness Routing Maps, Vehicle Wiring Harness Layout .......................... 16-46
Vehicle Identification Number (VIN), Vehicle Information .............................. 1-10
Vehicle Information ...........................1-9
Vehicle Power Distribution .................... 16-12
Vehicle Service Preparation, Service Information .......1-3
Vehicle Speed Sensor, 1.6L & 1.8L Engine Controls . . . 3-221
Vehicle Wiring Harness Layout .................16-44
INDEX
AI
AI-7