2009 CHERY TIGGO engine

Downloaded from www.Manualslib.com manuals search engine 4. Remove the crankshaft timing belt pulley bolt (2)from the crankshaft.
(Tighten: Crankshaft timing belt pulley bolt to 130
N·m and an additional 65°)
5. Remove the key-way from the crankshaft.
6. Using an appropriate tool, remove the front crank- shaft oil seal (1).
CAUTION:
Be careful not to damage the front cover seal
surface while removing the seal.
7. Installation is in the reverse order of removal.
Installation Notes:
• Lubricate the new front seal with engine oil prior to assembly.
• Use the front crankshaft seal installer CH-20007
(1), to install the new seal.
Rear Crankshaft Oil Seal
Removal & Installation
NOTE :
The following special tools are required to perform the repair procedure:
•CH-20005 - Rear Crankshaft Oil Seal Installer
• CH-20006 - Rear Crankshaft Oil Seal Guide
• CH-20043 - Flywheel Fixture
1. Remove the transaxle assembly (See Transaxle Assembly Removal & Installation in Section 08 Transaxle and Transfer Case).
2. Using special tool CH-20043 (1), hold the flywheel.
ON-VEHICLE SERVICE
LTSM020199
LTSM020216
LTSM080145
02
02–100Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 3. If equipped with manual transaxle, remove clutchpressure plate retaining bolts (1) and remove the
clutch pressure plate.
(Tighten: Clutch pressure plate bolts to 25 N·m)
4. If equipped with manual transaxle, remove the fly- wheel bolts (1) and then remove the flywheel.
(Tighten: Flywheel bolts to 75 N·m)
5. If equipped with automatic transaxle, remove the drive plate retaining bolts (1) and then remove
drive plate.
(Tighten: Drive plate bolts to 75 N·m)
6. Remove the rear oil seal using a suitable tool.
7. Installation is in the reverse order of removal.
ON-VEHICLE SERVICE
BESM080046
BESM020058
BESM020031
02–101Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Installation Notes:
•When installing seal, lubricate seal guide with clean
engine oil.
• Position the seal over the rear crankshaft seal
guide.
• Use special tool CH-20005 (2) and CH-20006 (1),
to install the rear crankshaft oil seal.
• Ensure that the lip of the seal is facing toward the
crankcase during installation.
ON-VEHICLE SERVICE
LTSM020217
02
02–102Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Engine Mounts
Removal & Installation - Left Mount
NOTE :
The following special tools are required to perform the repair procedure:
•Engine Hoist
1. Disconnect the negative battery cable.
2. Support the engine with the engine hoist.
3. Remove the air cleaner housing. (See Air Cleaner Housing Removal & Installation in Section 02
Engine).
4. Remove the engine left mount retaining bolts (2) and remove the engine left mount bracket bolts (1).
(Tighten: Engine left mount bolts to 70 N·m)
5. Installation is in the reverse order of removal.
ON-VEHICLE SERVICE
LTSM020156
02–103Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Removal & Installation - Right Mount
NOTE :
The following special tools are required to perform the repair procedure:
•Engine Hoist
1. Disconnect the negative battery cable.
2. Support the engine with the engine hoist.
3. Remove the engine right mount retaining bolts (2) and remove the engine right mount bracket bolts
(1).
(Tighten: Engine right mount bolts to 70 N·m)
4. Installation is in the reverse order of removal.
Removal & Installation - Front Mount
NOTE :
The following special tools are required to perform the
repair procedure:
• Engine Hoist
1. Disconnect the negative battery cable.
2. Support the engine with the engine hoist.
3. Remove the bolts (1) securing the front engine mount.
(Tighten: Engine front mount bolts to 60 N·m)
4. Installation is in the reverse order of removal.
ON-VEHICLE SERVICE
LTSM020155
BESM080035
02
02–104Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Removal & Installation - Rear Mount
NOTE :
The following special tools are required to perform the
repair procedure:
•Engine Hoist
1. Disconnect the negative battery cable.
2. Support the engine with the engine hoist.
3. Remove the engine rear mount retaining bolts (2) and remove the engine rear mount bracket bolts
(1).
(Tighten: Engine rear mount bolts to 60 N·m)
4. Installation is in the reverse order of removal.
Engine Assembly
Removal & Installation
NOTE :
The following special tools are required to perform the repair procedure:
• CH-20001 - Right Engine Mount Bolt Remover
• Engine Hoist
NOTE :
The engine is removed with the transaxle as an assembly. 1. Remove the vehicle hood.
2. Remove the negative battery cable from the engine.
3. Remove the engine cover.
4. Remove the battery, battery hold downs, and battery tray (See Battery Removal & Installation in Section 05 Starting & Charging).
5. Discharge air conditioning system (See A/C System Evacuation and Recharge in Section 13 Heating & Air Con- ditioning).
ON-VEHICLE SERVICE
LTSM020188
02–105Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 6. Drain the cooling system (See Cooling SystemDraining and Filling in Section 06 Cooling).
WARNING!
Always allow the engine to cool before opening the cooling system. Do not loosen the coolant pressure relief
cap when the engine is operating or the cooling system is hot. The cooling system is under pressure; steam and
hot liquid can come out forcefully when the cap is loosened slightly. Failure to follow these instructions may
result in serious personal injury.
7. Remove the coolant fan & radiator assembly (See Coolant Fan & Radiator Assembly Removal & Installation inSection 06 Cooling).
8. Remove the starter motor wiring.
9. Relieve the fuel pressure (See Fuel Pressure Relief Procedure in Section 04 Fuel Delivery).
10. Disconnect and remove the fuel line at the fuel rail.
11. Remove the air inlet hose and the air cleaner case assembly.
NOTE: For 1.8L engine, disconnect the air flow
sensor electrical connector.
12. Remove the ground cable bolt from the cylinder head.
ON-VEHICLE SERVICE
LTSM020190
LTSM020226
02
02–106Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 13.Disconnectandremovethefollowingelectricalconnectors:
€Coolanttemperaturesensor
€Camshaftpositionsensor
€Ignitioncoil
€Fourfuelinjectors
€Intakemanifoldairpressuresensor(1.6L)
€Airflowsensor(1.8L)
€Carboncanistersolenoidvalve
€Throttlebodycontrol
€A/Ccompressor
€Oilpressuresensor
€Powersteeringpumppressureswitch
€Generator
14.Removethepipefromthecanistercontrolvalve
(1).
15.Disconnecttheheaterhoses(1)onthevehicle.
16.Removethevacuumlinefromthebrakebooster
(2).
17.Removethedipstick.
18.Ifequippedwithamanualtransaxleremovethe
transaxleshiftcable(1).
19.Removethehydraulicpipefromtheclutchslave
cylinder.
ON-VEHICLESERVICE
LTSM020235
BESM020025
BESM080051
02–107CheryAutomobileCo.,Ltd.