2009 CHERY TIGGO engine

Downloaded from www.Manualslib.com manuals search engine 20. If equipped with an automatic transaxle remove thetransaxle shift cable (1) and the shift cable clamp
(2).
21. Remove the A/C compressor line bolt (1) from the A/C compressor.
(Tighten: A/C compressor line bolts to 20 N·m)
NOTE :
After removing the A/C lines, plug the A/C lines to pre-
vent any debris from entering the A/C system.
22. Remove the high pressure line (1) and low pres- sure line (2) from the power steering pump (drain
fluid from lines).
(Tighten: High pressure line to power steering
pump 40 ± 5 N·m)
(Tighten: Low pressure line to power steering pump
40 ± 5 N·m)
23. Remove the exhaust manifold heat shield bolts (1) and then remove heat shield.
(Tighten: Exhaust manifold heat shield bolts to 15
N·m)
24. Disconnect the upstream and downstream oxygen sensor connectors.
ON-VEHICLE SERVICE
LTSM080186
VISM130017
BESM110011
BESM020078
02
02–108Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 25. Remove the catalytic converter to exhaust manifoldbolts (1).
26. Raise and support the vehicle.
27. Remove the front axle shaft (See Front Axle Shaft Removal & Installation in Section 09 Driveline & Axle).
28. Drain the engine oil.
29. Lower the vehicle and install engine lift chain hangers.
30. Remove the bolts (1) securing the front engine mount.
(Tighten: Engine front mount bolt to 60 N·m)
31. Remove the bolts (1) securing the rear engine mount.
(Tighten: Engine rear mount bolt to 60 N·m)
ON-VEHICLE SERVICE
LTSM020201
BESM080035 LTSM020207
02–109Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 32. Remove the left transaxle mount bolts (2) and thetransaxle mount bracket retaining bolts (1).
(Tighten: Left transaxle mount bolt to 70 N·m)
33. Using special tool CH-20001 (2), remove the three bolts (1) securing the right engine mount.
(Tighten: Engine right mount bolt to 70 N·m)
34. Verify all components between the engine and vehicle are disconnected.
35. Remove the front sub-frame (See Front Sub-Frame Removal & Installation in Section 10 Suspension).
36. Hoist the engine from vehicle.
CAUTION:
Verify all electrical connectors are disconnected prior to engine/transaxle removal.
37. Separate engine and transaxle.
ON-VEHICLE SERVICE
LTSM020156
LTSM020218
02
02–11 0Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 38. Remove the accessory drive belt (1) (See Acces-sory Drive Belt Removal & Installation in Section
02 Engine).
39. Remove the generator (1) from the bracket (See Generator Removal & Installation in Section 05
Starting & Charging).
40. Remove the A/C compressor pipe.
41. Remove the A/C compressor (2) (See A/C Com- pressor Removal & Installation in Section 13 Heat-
ing & Air Conditioning).
42. Remove the power steering pump (1) with piping connected and set aside with wire.
43. Installation is in the reverse order of removal.
ON-VEHICLE SERVICE
LTSM020200
BESM020029
BESM020028
02–111Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Engine Timing Belt
Removal & Installation
NOTE :
The following special tools are required to perform the repair procedure:
•CH-20001 - Right Engine Mount Bolt Remover
• CH-20003 - Crankshaft Holder
• CH-20010 - Camshaft Holder
• Engine Hoist
1. Release the coolant system pressure.
WARNING!
Always allow the engine to cool before opening the cooling system. Do not loosen the coolant pressure relief
cap when the engine is operating or the cooling system is hot. The cooling system is under pressure; steam and
hot liquid can come out forcefully when the cap is loosened slightly. Failure to follow these instructions may
result in serious personal injury.
1 - Timing Belt Upper Cover Bolt
2 - Timing Belt Upper Cover
3 - Timing Belt Cover Gasket
4 - Timing Belt
5 - Timing Belt Touch Pulley
6 - Camshaft Bolt
7 - Camshaft
8 - Rear Timing Cover Bolt9 - Rear Timing Cover
10 - Idler Pulley
11 - Tensioner Pulley
12 - Tensioner Pulley Bolt
13 - Timing Belt Lower Cover
14 - Timing Belt Lower Cover Bolt
15 - Timing Belt Upper Cover Bolt
ON-VEHICLE SERVICE
LTSM020162
02
02–11 2Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 2. Remove the coolant reservoir (1) and set aside.
3. Attach an engine hoist and support the engine using an engine hoist.
4. Using special tool CH-20001 (2), remove theengine right mount bolts (1) and bracket.
(Tighten: Engine right mount bolts to 70 N·m)
5. Remove the accessory drive belt (See Accessory Drive Belt Removal & Installation in Section 02 Engine).
6. Remove the crankshaft vibration damper bolts (1). (Tighten: Crankshaft vibration damper bolts to
25 N·m)
ON-VEHICLE SERVICE
LTSM020190
LTSM020218
BESM020055
02–11 3Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 7. Remove the timing belt upper cover (1) and timingbelt lower cover (2).
(Tighten: Timing belt upper cover bolts to 11 N·m)
(Tighten: Timing belt lower cover bolts to 11 N·m)
8. Remove the cylinder head cover (See Cylinder Head Cover Removal & Installation in Section 02 Engine).
9. Remove the plug in the cylinder block.
10. Using special tool CH-20003 (1), install the crank- shaft holder into the cylinder block and rotate the
crankshaft until the crankshaft tool completely
holds the crankshaft in place.
(Tighten: Crankshaft holder to 28 N·m)
NOTE: The crankshaft holder will prevent the
crankshaft from rotating in either direction.
11. Using special tool CH-20010 (1), install the cam- shaft holder to hold the camshafts in place.
NOTE: The camshaft holder will prevent the cam-
shafts from rotating in either direction.
CAUTION: Rotating the camshafts or crankshaft with timing components loosened or removed can cause
serious damage to the valves or pistons.
ON-VEHICLE SERVICE
BESM020020
LTSM020234
BESM020016
02
02–11 4Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 12. Loosen the bolt of the timing belt tensioner pulley(1), remove the pulley.
(Tighten: Timing belt tensioner pulley bolt to 30
N·m)
13. Remove the timing belt (3).
14. Installation is in the reverse order of removal.
Installation Notes:
• Install the timing belt and rotate the tensioner pul-
ley with an Allen wrench in order to apply tension
to the belt and align the finger pointer of the ten-
sioner to the middle of the U-slot opening. Tighten
the tensioner pulley bolt (1) to 30 N·m, then tighten
the intake and exhaust camshaft pulley bolts (2 &
4) to 120 N·m.
Exhaust Manifold
Removal & Installation
1. Remove the engine cover.
2. Remove the bolts (1) attaching the exhaust mani-
fold heat shield.
(Tighten: Exhaust manifold heat shield bolts to
15 N·m)
3. Remove the exhaust manifold heat shield.
ON-VEHICLE SERVICE
PZSM020037
BESM020078
02–11 5Chery Automobile Co., Ltd.