2009 CHERY TIGGO engine

Downloaded from www.Manualslib.com manuals search engine 2. Remove the drive belt.
3. Remove accessory drive belt tensioner (1)
4. Installation is in the reverse order of removal.
Air Cleaner Element
Removal & Installation
1. Unhook the air cleaner case side clips (1) andraise the air cleaner case (upper).
2. Remove the air cleaner element.
3. Install a new air cleaner element.
4. Installation is in the reverse order of removal.
ON-VEHICLE SERVICE
LTSM020196
LTSM020238
02–92Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Air Cleaner Housing
Removal & Installation
1. Disconnect the negative battery cable.
2. Disconnect the air flow sensor electrical connector (1.8L Engine).
3. Loosen the clamp (1) between the air intake airhose and the air cleaner and remove the intake air
hose.
4. Remove the screws (1) securing the air cleaner housing to its base.
5. Remove the air cleaner housing.
6. Remove the air cleaner base.
7. Installation is in the reverse order of removal.
Cylinder Head Cover
Removal & Installation
1. Disconnect the negative battery cable.
2. Remove the engine cover.
3. Use compressed air to blow dirt and debris off the cylinder head cover prior to removal.
4. Disconnect the camshaft position sensor electrical connector.
5. Remove the camshaft position sensor (2) and set it aside.
ON-VEHICLE SERVICE
LTSM020242
LTSM020243
02
02–93Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 6. Remove the spark plug wires (3) and set themaside.
7. Remove the PCV hose (1) from cylinder head cover.
8. Remove the cylinder head cover bolts (1). (Tighten: Cylinder head cover bolts to 11 N·m)
9. Remove the cylinder head cover (2) from the cylin- der head.
10. Remove the cylinder head cover gasket (3).
11. Installation is in the reverse order of removal.
NOTE :
Install a new cylinder head cover gasket during
installation.
Camshaft
Removal & Installation
NOTE :
The following special tools are required to perform the repair procedure:
• CH-20002 - Camshaft Seal Installer
1. Remove the accessory drive belt (See Accessory Drive Belt Removal & Installation in Section 02 Engine).
2. Remove the engine timing belt (See Engine Timing Belt Removal & Installation in Section 02 Engine).
3. Remove the cylinder head cover (See Cylinder Head Cover Removal & Installation in Section 02 Engine).
4. Remove the intake or exhaust camshaft timing belt pulley. (Tighten: Camshaft timing belt pulley bolt to 120 N·m)
ON-VEHICLE SERVICE
BESM020022
LTSM020198
02–94Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 5. Remove the rear timing cover of the timing pulley.(Tighten: Rear timing cover bolts to 7 N·m)
6. Remove the camshaft bearing cap bolts. (Tighten: Camshaft bearing cap bolts to 11 N·m)
NOTE: Equally loosen camshaft bearing cap bolts
in several steps.
7. Remove the camshaft bearing caps and place them in proper order.
NOTE: The camshaft bearing caps are marked for
identification.
8. Remove the camshafts and then remove the cam- shaft seals.
9. Installation is in the reverse order of removal.
ON-VEHICLE SERVICE
BESM020034
BESM020035
02–95Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Installation Notes:
•Use special tool CH-20010 (1), to install the camshaft holder to hold the camshafts in place.
NOTE :
The camshaft holder will prevent the camshafts from
rotating in either direction.
• Use special tool CH-20002 (1), to install the camshaft seal.
• Install the intake and exhaust camshaft bearing
caps in the proper order.
• Slowly tighten bolts to the specified torque.
• Follow the torque sequence as shown.
ON-VEHICLE SERVICE
BESM020016
LTSM020215
BESM020036
02
02–96Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Cylinder Head
Removal & Installation
NOTE :
Replacement cylinder head comes complete with valves, seals, springs, retainers, keepers, and camshafts.1. Remove engine timing belt (See Engine Timing Belt Removal & Installation in Section 02 Engine).
2. Remove the cylinder head cover (See Cylinder Head Cover Removal & Installation in Section 02 Engine).
3. Remove the camshafts (See Camshaft Removal & Installation in Section 02 Engine).
4. Remove intake manifold (See Intake Manifold Removal & Installation in Section 02 Engine).
5. Remove exhaust manifold (See Exhaust Manifold Removal & Installation in Section 02 Engine).
6. Remove water pipe and thermostat assembly.
1 - Rocker Arms
2 - Hydraulic Tappets
3 - Valve Keepers
4 - Valve Spring Upper Retainers5 - Valve Springs
6 - Valve Oil Seals
7 - Valve Spring Lower Retainers
8 - Valves
ON-VEHICLE SERVICE
LTSM020167
02–97Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 7. Remove the cylinder head bolts in the ordershown.
8. Remove cylinder head gasket.
9. Installation is in the reverse order of removal.
Installation Notes:
• Ensure cylinder head bolt holes in the block are clean, dry (free of residual oil or coolant), and threads are not
damaged.
• The cylinder head bolts should not be reused. The new bolts should be examined before use. If the bolts are
stretched, the bolts should be replaced.
• Position the new cylinder head gasket on the engine block with the part number facing up. Ensure gasket is
seated over the locating dowels in the block.
• Before installing the bolts, the threads should be lightly coated with engine oil.
ON-VEHICLE SERVICE
BESM020065
02
02–98Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine €Installthecylinderheadboltsintheordershown.
€Torquethecylinderheadboltsinthefollowingthree
stepsequence:
1stStep:Tightentheboltto40±5N·m
2ndStep:Tightentheboltanadditional90±
5°
3rdStep:Tightentheboltanadditional90±
5°
FrontCrankshaftOilSeal
Removal&Installation
NOTE:
Thefollowingspecialtoolsarerequiredtoperformtherepairprocedure:
€CH-20007-FrontCrankshaftSealInstaller
€CH-20008-FrontCrankshaftSealGuide
€CH-20019-CrankshaftBeltPulleyFixture
1.Removetheaccessorydrivebelt(SeeAccessoryDriveBeltRemoval&InstallationinSection02Engine).
2.Removethecrankshaftvibrationdamperbolts(1).
(Tighten:Crankshaftvibrationdamperboltsto25
N·m)
3.Removetheenginetimingbelt(SeeEngineTimingBeltRemoval&InstallationinSection02Engine).
ON-VEHICLESERVICE
LTSM020236
BESM020055
02–99CheryAutomobileCo.,Ltd.