2009 CHERY TIGGO ECU

Downloaded from www.Manualslib.com manuals search engine ON-VEHICLE SERVICE
Accessory Drive Belt
Removal & Installation
WARNING!
Inspect the drive belt only when the engine is stopped.
1. While using a suitable tool and securely holding the hexagonal portion of the drive belt tensioner, rotate thepulley counterclockwise to loosen the drive belt.
WARNING!
Avoid placing hands near the drive belt tensioner while it is being held.
1 - Drive Belt
2 - Generator Bolt
3 - Tensioner Pulley Bolt
4 - Tensioner
5 - Compressor
6 - Generator
7 - Idler Pulley
8 - Generator Bracket
9 - Generator Bracket Bolt10 - Generator Bracket Bolts
11 - Power Steering Pump Bolt
12 - Power Steering Pump Bolt
13 - Power Steering Pump Bolt
14 - Power Steering Pump Bracket
15 - Power Steering Pump Bracket Bolts
16 - Power Steering Pump
17 - Idler Pulley
18 - Compressor Bolts
LTSM020163
02
02–17Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 3. Loosen the clamp (1) between the air intake airhose and the air cleaner and remove the intake air
hose.
4. Remove the screws (1) securing the air cleaner housing to its base.
5. Remove the air cleaner housing.
6. Remove the air cleaner base.
7. Installation is in the reverse order of removal.
Cylinder Head Cover
Removal & Installation
1. Disconnect the negative battery cable.
2. Remove the engine cover.
3. Use compressed air to blow dirt and debris off the cylinder head cover prior to removal.
4. Disconnect the camshaft position sensor electrical connector.
5. Remove the camshaft position sensor (2) and set it aside.
6. Remove the spark plug wires (3) and set them aside.
7. Remove the PCV hose (1) from cylinder head cover.
ON-VEHICLE SERVICE
LTSM020242
LTSM020243
BESM020022
02–19Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Removal & Installation - Right Mount
NOTE :
The following special tools are required to perform the repair procedure:
•Engine Hoist
1. Disconnect the negative battery cable.
2. Support the engine with the engine hoist.
3. Remove the engine right mount retaining bolts (2) and remove the engine right mount bracket bolts
(1).
(Tighten: Engine right mount bolts to 70 N·m)
4. Installation is in the reverse order of removal.
Removal & Installation - Front Mount
NOTE :
The following special tools are required to perform the
repair procedure:
• Engine Hoist
1. Disconnect the negative battery cable.
2. Support the engine with the engine hoist.
3. Remove the bolts (1) securing the front engine mount.
(Tighten: Engine front mount bolts to 60 N·m)
4. Installation is in the reverse order of removal.
ON-VEHICLE SERVICE
LTSM020155
BESM080035
02–30Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 26. Remove the catalytic converter to exhaust manifoldbolts (1).
27. Raise and support the vehicle.
28. Remove the front axle shaft (See Front Axle Shaft Removal & Installation in Section 09 Driveline & Axle).
29. Drain the engine oil.
30. Lower the vehicle and install engine lift chain hangers.
31. Remove the bolts (1) securing the front engine mount.
(Tighten: Engine front mount bolt to 60 N·m)
32. Remove the bolts (1) securing the rear engine mount.
(Tighten: Engine rear mount bolt to 60 N·m)
ON-VEHICLE SERVICE
LTSM020201
BESM080035 LTSM020207
02
02–35Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 33. Remove the left transaxle mount bolts (2) and thetransaxle mount bracket retaining bolts (1).
(Tighten: Left transaxle mount bolt to 70 N·m)
34. Using special tool CH-20001 (2), remove the three bolts (1) securing the right engine mount.
(Tighten: Engine right mount bolt to 70 N·m)
35. Verify all components between the engine and vehicle are disconnected.
36. Remove the front sub-frame (See Front Sub-Frame Removal & Installation in Section 10 Suspension).
37. Hoist the engine from vehicle.
CAUTION:
Verify all electrical connectors are disconnected prior to engine/transaxle removal.
38. Separate the engine and transaxle.
ON-VEHICLE SERVICE
LTSM020156
LTSM020218
02–36Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 39. Remove the accessory drive belt (1) (See Acces-sory Drive Belt Removal & Installation in Section
02 Engine).
40. Remove the generator (1) from the bracket (See Generator Removal & Installation in Section 05
Starting & Charging).
41. Remove the A/C compressor pipe.
42. Remove the A/C compressor (2) (See A/C Com- pressor Removal & Installation in Section 13 Heat-
ing & Air Conditioning).
43. Remove the power steering pump (1) with the pip- ing connected and set the pump aside. Secure the
pump with wire.
44. Installation is in the reverse order of removal.
ON-VEHICLE SERVICE
LTSM020200
BESM020029
BESM020028
02
02–37Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 4. Remove the three bolts (1) securing the exhaustmanifold to the catalytic converter assembly.
5. Disconnect the catalytic converter assembly from the manifold.
6. Remove the exhaust manifold nuts (1). (Tighten: Exhaust manifold nuts to 25 N·m)
7. Remove and discard manifold gasket (1).
8. Installation is in the reverse order of removal.
ON-VEHICLE SERVICE
LTSM020201
BESM020033
LTSM020169
02–42Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 13. Remove the fuel rail bracket bolts (1).(Tighten: Fuel rail bracket bolts to 11 N·m)
14. Remove the fuel rail with the fuel injectors and set aside.
15. Remove the screws securing the vacuum valve bracket to the intake manifold.
16. Set aside the vacuum valve and pipe.
17. Disconnect intake manifold electrical harness, and vacuum hose.
18. Remove the bolts (2) & (3) securing the engine oil dipstick to intake manifold. Remove the dipstick.
(Tighten: Dipstick bracket bolts to 11 N·m)
19. Disconnect the oil pressure switch connect (4).
20. Remove the nuts (1) securing the intake manifold to cylinder head.
(Tighten: Intake manifold nuts to 11 N·m)
21. Installation is in the reverse order of removal.
Installation Notes:
• Clean all surfaces of manifold and cylinder head.
• Install a new intake manifold gasket during installation.
• Install new O-rings on the fuel injectors.
Idler Pulley
Removal & Installation
1. While using a suitable tool and securely holding the hexagonal portion of the drive belt tensioner, rotate the
pulley counterclockwise to loosen the drive belt.
WARNING!
Avoid placing hands near the drive belt tensioner while it is being held.
ON-VEHICLE SERVICE
LTSM020222
LTSM020223
02
02–45Chery Automobile Co., Ltd.