2009 CHERY TIGGO selector sensor

Downloaded from www.Manualslib.com manuals search engine SERVICE MANUAL CHAPTERCOMPONENT / VEHICLE SYSTEM
08 - Transaxle & Transfer Case •
Transaxle Control Module (TCM)
• Automatic Transaxle Shifter Selector
• Automatic Transaxle Assembly
• Manual Transaxle Assembly
• Winter Mode Switch
• EPDE Solenoid Valve
• Backup Lamp Switch
• Integrated Torque Management (ITM) Control Module
09 - Driveline & Axle •None
10 - Suspension •None
11 - Steering •Power Steering Switch
12 - Brakes •
Antilock Brake System (ABS) Module
• Wheel Speed Sensors
• Brake Switch
• Parking Brake Switch
• Brake Fluid Level Switch
13 - Heating & Air Conditioning •
Manual Temperature Control System
• Blower Motor
• A/C Compressor
• Refrigerant Pressure Switch
14 - Restraints •
Restraints Control Module
• Seat Belt Buckle Switch
• Front Crash Sensors
• Driver Airbag
• Passenger Airbag
HOW TO LOCATE ELECTRICAL SCHEMATICS IN THE SERVICE MANUAL
01–26Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine On Board Diagnostic Logic
•Self-diagnosis detection logic.
DTC NO. DTC
DEFINITION DTC
DETECTION CONDITION DTC SET CONDITION
POSSIBLE
CAUSES
P1928 Shift lock
solenoid circuit short to power supply Ignition on or
vehicle is driving The Transaxle Control Module (TCM)
will set this DTC when the TCM
detects that the shift lever lock
solenoid circuit shorted to power
supply.•
Shift lock
solenoid valve
• Harness or
connectors (The
sensor circuit is
shorted)
• Transaxle
Control Module
(TCM)
DTC Confirmation Procedure:
Before performing the following procedure, confirm that battery voltage is more than 12 V.
• Connect the X-431 scan tool to the Data Link Connector (DLC) - use the most current software available.
• Turn ignition switch on, with the scan tool, view and erase stored DTCs in the TCM.
• Start the engine and warm it to normal operating temperature.
• Try to operate the shifter selector.
• With the scan tool, select view DTC and data stream.
• If the DTC is detected, the DTC condition is current. Go to Diagnostic Procedure - Step 1.
• If the DTC is not detected, the DTC condition is intermittent (See Diagnostic Help and Intermittent DTC Trou-
bleshooting in Section 08 Transaxle & Transfer Case for more information).
• If using the appropriate diagnostic test tool, you can diagnose the TCM harness while the TCM is still con-
nected.
• Using the appropriate diagnostic test tool in this way will help prevent electrical connector terminal damage.
NOTE :
While performing electrical diagnosis & testing, always refer to the electrical schematics for specific circuit
and component information.
Diagnostic Procedure
1.CHECK SHIFT LOCK SOLENOID VALVE SIGNAL
• With the scan tool, select view DTC and data stream.
• Start the engine.
• Monitor the value of the gear position as indicated in the following table while driving:
SELECT
POSITION RANGESHIFT
SOLENOID VA LV E 1 SHIFT
SOLENOID VA LV E 2 SHIFT
SOLENOID VA LV E 3 SHIFT
SOLENOID VA LV E 4
P 0- -#-
R R----
N 0- -#-
D 1- -##
2-#-#
3----
4## -
-
DIAGNOSIS & TESTING
08
08–105Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine On Board Diagnostic Logic
•Self-diagnosis detection logic.
DTC NO. DTC
DEFINITION DTC
DETECTION CONDITION DTC SET CONDITION
POSSIBLE
CAUSES
P1928 Shift lock
solenoid valve open circuit or
short to ground Ignition switch
on or vehicle is driving The Transaxle Control Module
(TCM) will set this DTC when the
TCM detects that the shift lever lock
solenoid circuit shorted to ground or
open. •
Shift lock
solenoid valve
• Harness or
connectors (The
sensor circuit is
open or shorted)
• Transaxle
Control Module
(TCM)
DTC Confirmation Procedure:
Before performing the following procedure, confirm that battery voltage is more than 12 V.
• Connect the X-431 scan tool to the Data Link Connector (DLC) - use the most current software available.
• Turn ignition switch on, with the scan tool, view and erase stored DTCs in the TCM.
• Start the engine and warm it to normal operating temperature.
• Try to operate the shifter selector.
• With the scan tool, select view DTC and data stream.
• If the DTC is detected, the DTC condition is current. Go to Diagnostic Procedure - Step 1.
• If the DTC is not detected, the DTC condition is intermittent (See Diagnostic Help and Intermittent DTC Trou-
bleshooting in Section 08 Transaxle & Transfer Case for more information).
• If using the appropriate diagnostic test tool, you can diagnose the TCM harness while the TCM is still con-
nected.
• Using the appropriate diagnostic test tool in this way will help prevent electrical connector terminal damage.
NOTE :
While performing electrical diagnosis & testing, always refer to the electrical schematics for specific circuit
and component information.
Diagnostic Procedure
1.CHECK SHIFT LOCK SOLENOID VALVE SIGNAL
• With the scan tool, select view DTC and data stream for A/T.
• Start the engine.
• Monitor the value of the gear position as indicated in the following table while driving:
SELECT
POSITION RANGESHIFT
SOLENOID VA LV E 1 SHIFT
SOLENOID VA LV E 2 SHIFT
SOLENOID VA LV E 3 SHIFT
SOLENOID VA LV E 4
P 0- -#-
R R----
N 0- -#-
D 1- -##
2-#-#
3----
4## -
-
DIAGNOSIS & TESTING
08–11 0Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine F4A4 AUTOMATIC TRANSAXLE
GENERAL INFORMATION08-144
Description 08-144
Operation 08-145
Specifications 08-147
Special Tools 08-148
Electrical Schematics 08-152
Transaxle Control Module (TCM)
Connector Pin-Out Table 08-157
DIAGNOSIS & TESTING08-158
Diagnostic Help 08-158
Diagnostic Tools 08-158
Diagnostic Trouble Code (DTC) List 08-159
F4A4 Automatic Transaxle DTC List 08-159
Diagnostic Trouble Code (DTC) Tests 08-160
15 - TFT Sensor Open Circuit 08-160
22 - Input Speed Sensor 08-163
23 - Output Speed Sensor Fault 08-168
26 - Brake Pedal Position Switch Circuit
Malfunction 08-17431 - Reverse/Low Solenoid Malfunction 08-177
32 - Low Speed Solenoid Malfunction 08-182
33 - 2nd Gear Solenoid Open Circuit 08-188
34 - Overdrive Solenoid Circuit
Malfunction
08-194
36 - Damper Clutch System Control
Solenoid Malfunction 08-200
41 - First Gear, Ratio Out Of Limits 08-206
42 - Second Gear, Ratio Out Of Limits 08-212
43 - Third Gear, Ratio Out Of Limits 08-218
44 - Fourth Gear, Ratio Out Of Limits 08-224
46 - Reverse Gear, Ratio Out Of Limits 08-230
54 - Electrical Relay Open Circuit 08-236
ON-VEHICLE SERVICE08-240
F4A4 Automatic Transaxle Assembly 08-240
Removal & Installation 08-240
Automatic Shifter Selector 08-243
Removal & Installation 08-243
08
08–143Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Transaxle Control Module (TCM) Connector Pin-Out Table
TCM PIN-OUT TABLE
PINCIRCUIT IDENTIFICATION PINCIRCUIT IDENTIFICATION
1 Low Speed Electromagnetic Valve 33 -
2 Relay Supply 34Data Link Connector
3 Relay Supply 35-
4 To Instrument Cluster 36-
5 To Instrument Cluster 37-
6 -38 -
7 -39GND
8 -40TFT Sensor
9 -41 TPS
10 A/C Relay Control 42-
11 Ignition Supply 43-
12 GND 44-
13 GND 45To ECM
14 Damper Clutch Control Electromagnetic
Valve 46
To ECM
15 Low/Reverse Gear Electromagnetic Valve 47 Manual Gearshift Proof SwitchP
16 Gear Electromagnetic Valve 48Manual Gearshift Proof Switch N
17 To Instrument Cluster 49Shifter Selector-Motion Vehicle Mode
AUTO
18 To Instrument Cluster 50 Shifter Selector-Gearshift Switch UP
19 -51Brake Switch
20 -52 -
21 -53 -
22 -54Overdrive Electromagnetic Valve
23 Data Link Connector 55Data Link Connector
24 Ignition Supply 56-
25 GND 57-
26 GND 58Manual Gearshift Proof Switch R
27 Input Shaft Speed Sensor 59Manual Gearshift Proof Switch D
28 Output Shaft Speed Sensor 60 Shifter Selector-Gearshift Switch DOWN
29 Crankshaft Position Sensor 61To Instrument Cluster
30 -62 -
31 -63Main Auto TM Relay Control
32 -64GND
GENERAL INFORMATION
08
08–157Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine C-001L/32 Instrument Cluster B1
C-002 G/32 Instrument Cluster C1
C-003 W/4 Key Switch B3
C-004 W/2 Key Hole Lamp B3
C-005 Y/4Brake Switch B3
C-006 W/13 Multi-Function Switch B3
C-007 B/10 Wiper And Washer Switch B3
C-008 W/2 Blower Motor F4
C-009 B/6Accelerator Pedal Position Sensor C3
C-010 W/6 Front Fog Lamp Switch A3
C-011 Y/6Rear Fog Lamp Switch A3
C-012 W/6 Ignition Switch B3
C-015 W/3Console Power Outlet (For Cigarette
Lighter) E4
C-016 W/4 Speed Resistor F3
C-019 B/6Dimmer Control Switch A3
C-020 GR/6 Headlamp Aiming Switch A3
C-021 W/4 Cruise/Audio Combination Switch B3
C-022 G/16 Data Link Connector B4
C-023 GR/2 Security Lamp D3
C-024 B/2Clutch Pedal Switch A3
C-025 B/8Immobilizer Control Module C3
C-027 BR/6 Shifter Selector D3
C-028 L/10 Winter Mode/Shifter Selector Register D5
C-030 L/32 CAN Converter B3
C-031 B/16 Audio C2
C-034 W/2 Console Power Outlet (Illumination) E4
C-035 W/8 Body Fuse And Relay Box (A) A3
C-036 W/20 Body Fuse And Relay Box (B) A3
C-037 B/2Body Fuse And Relay Box (D) A3
C-038 W/1 Horn Switch B3
C-040 L/6Heated Seat Switch LH D3
C-041 G/6Heated Seat Switch RH D3
C-042 W/4 Body Fuse And Relay Box (E) A3
C-043 W/16 Body Fuse And Relay Box (F) A3
C-044 B/5Recirculation Door Actuator E3
C-047 B/16 HVAC Control Panel D3
C-048 W/8 Blower Switch D3
C-100 W/16 To A-100 A3
C-101 W/18 To A-101 A3
C-102 W/14 To E-102 G4
C-103 W/14 To E-103 G3
C-104 W/22 To B-104 A3
C-105 W/22 To B-105 G4
C-106 W/6 To J-100 A3
VEHICLE HARNESS ROUTING MAPS
16
16–59Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine A
A-Pillar Trim Panel, Body Interior................15-11
A/C System Evacuation and Recharge, System Plumbing ......................... 13-37
Accelerator Pedal Position (APP) Sensor, 2.0L Engine Controls .......................... 3-438
Accelerator Pedal Position Sensor, 1.6L & 1.8L Engine Controls .......................... 3-224
Accelerator Sensor, 1.6L & 1.8L Engine Controls .....3-221
Accelerator Sensor, 2.0L Engine Controls ..........3-432
Accessory Drive Belt, 1.6L & 1.8L Engine Mechanical . . 2-17
Accessory Drive Belt, 2.0L Engine Mechanical ........2-91
Accessory Drive Belt, 2.4L Engine Mechanical .......2-167
Accumulator, System Plumbing .................13-43
Air Cleaner Element, 1.6L & 1.8L Engine Mechanical . . . 2-18
Air Cleaner Element, 2.0L Engine Mechanical .........2-92
Air Cleaner Element, 2.4L Engine Mechanical ........2-168
Air Cleaner Housing, 1.6L & 1.8L Engine Mechanical . . . 2-18
Air Cleaner Housing, 2.0L Engine Mechanical ........2-93
Air Cleaner Housing, 2.4L Engine Mechanical .......2-169
Air Distribution ............................ 13-25
Air Flow Sensor - 1.8L, 1.6L & 1.8L Engine Controls . . 3-223
Air Flow Sensor, 2.0L Engine Controls ............3-431
Air Flow Sensor, 2.4L Engine Controls ............3-537
Airbag System ............................. 14-1
Airbag System Disarming Procedure, Airbag System . . . 14-46
Alignment ................................ 10-38
Antenna, Body Interior ....................... 15-10
Antilock Brake System (ABS) Bleeding Procedure, Antilock Brakes .......................... 12-76
Antilock Brake System (ABS) Hydraulic Control Module, Antilock Brakes .......................... 12-77
Antilock Brakes ............................ 12-34
Assist Handle, Body Interior ...................15-13
Audio System, Body Interior ....................15-4
Automatic Shifter Selector, DP0 Automatic Transaxle . . . 8-140
Automatic Shifter Selector, F4A4 Automatic Transaxle . . 8-243
B
B-Pillar Lower Trim Panel, Body Interior ...........15-11
B-Pillar Upper Trim Panel, Body Interior ...........15-12
Back Cargo Door, Body Exterior ................15-175
Base Brakes ............................... 12-1
Battery Hold Down, Starting System ...............5-8
Battery Tray, Starting System ....................5-9
Battery, Starting System ........................5-7
Bleeding Hydraulic Clutch, Clutch System ..........8-325Blower Motor Resistor, Manual Temperature Control . . . 13-16
Blower Motor, Air Distribution
..................13-30
Body Control Module (BCM), Body Interior .........15-44
Body Control Module - BCM, Body Interior .........15-38
Body Dimensions, Body Exterior ................15-147
Body Exterior ............................ 15-145
Body Fuse and Relay Box, Vehicle Fuse Box Information .......................... 16-42
Body Interior .............................. 15-1
Body Interior Trim, Body Interior ................15-11
Body, Body Exterior ........................ 15-157
Brake Bleeding, Base Brakes ....................12-9
Bumpers, Body Exterior ..................... 15-166
C
C-Pillar Lower Trim Panel, Body Interior ...........15-12
C-Pillar Upper Trim Panel, Body Interior ...........15-13
Camshaft Position (CMP) Sensor, 1.6L & 1.8L Engine Controls .......................... 3-220
Camshaft Position (CMP) Sensor, 2.0L Engine Controls ............................... 3-431
Camshaft Position (CMP) Sensor, 2.4L Engine Controls ............................... 3-536
Camshaft, 1.6L & 1.8L Engine Mechanical ......2-20, 2-66
Camshaft, 2.0L Engine Mechanical ...........2-139, 2-94
Camshaft, 2.4L Engine Mechanical ..........2-171, 2-243
CAN Vehicle Communications, Body Interior ........15-16
Canister Control Solenoid Valve 2.4L, Evaporative Emissions ...................... 3-584
Canister Control Valve 1.6L & 1.8L & 2.0L, Evaporative Emissions ...................... 3-584
Catalytic Converter, Exhaust System ................7-6
Charging System ............................ 5-11
Chime, Body Interior ........................ 15-19
Clutch and Pressure Plate, Clutch System ..........8-319
Clutch Assembly Service, Clutch System ...........8-319
Clutch Master Cylinder, Clutch System ............8-322
Clutch Slave Cylinder, Clutch System .............8-324
Clutch System ............................. 8-316
Compressor, System Plumbing .................13-39
Condenser, System Plumbing ..................13-42
Connecting Rods, 1.6L & 1.8L Engine Mechanical .....2-58
Connecting Rods, 2.0L Engine Mechanical ..........2-131
Connecting Rods, 2.4L Engine Mechanical ..........2-229
Coolant Pump, Cooling System ..................6-16
Coolant Temperature Sensor (For Instrument Cluster), 2.4L Engine Controls ....................... 3-532
Cooling Fan, Cooling System ...................6-18
INDEX
AI
AI-1

Downloaded from www.Manualslib.com manuals search engine Front Strut, Front Suspension..................10-21
Front Sub-Frame Assembly, Front Suspension .......10-17
Front Suspension ........................... 10-1
Front Wheel Alignment, Alignment ...............10-44
Front Wheel Speed Sensor, Antilock Brakes .........12-77
Front Windshield, Body Exterior ................15-219
Front Wiper Arm, Body Exterior ................15-240
Front Wiper Link, Body Exterior ................15-241
Front Wiper Motor, Body Exterior ...............15-238
Fuel Delivery System ..........................4-1
Fuel Door, Body Exterior ..................... 15-200
Fuel Door, Body Exterior ........................200
Fuel Filter, Fuel Delivery System .................4-18
Fuel Injector Rail, Fuel Delivery System ............4-19
Fuel Injector, Fuel Delivery System ................4-20
Fuel Pressure Regulator - With Mitsubishi 2.4L Engine, Fuel Delivery System ..................4-23
Fuel Pressure Relief Procedure, Fuel Delivery System . . . 4-15
Fuel Pump, Fuel Delivery System .................4-15
G
Gear Selector & Shifter Assembly, 5-Speed Manual
Transaxle ............................... 8-264
General Information, 1.6L & 1.8L Engine Controls ......3-3
General Information, 1.6L & 1.8L Engine Mechanical ....2-3
General Information, 2.0L Engine Controls ..........3-229
General Information, 2.0L Engine Mechanical .........2-77
General Information, 2.4L Engine Controls ..........3-442
General Information, 2.4L Engine Mechanical ........2-151
General Information, 5-Speed Manual Transaxle ......8-247
General Information, Air Distribution ..............13-26
General Information, Airbag System ...............14-2
General Information, Alignment .................10-39
General Information, Antilock Brakes .............12-35
General Information, Base Brakes ................12-2
General Information, Body Interior ..............15-104
General Information, Charging System .............5-12
General Information, Clutch System ..............8-317
General Information, Cooling System ...............6-2
General Information, DP0 Automatic Transaxle .........8-3
General Information, Drive Shaft (4x4) .............9-25
General Information, Evaporative Emissions .........3-577
General Information, Exhaust System ...............7-2
General Information, F4A4 Automatic Transaxle ......8-144
General Information, Front Axle ...................9-2
General Information, Front Differential .............8-308General Information, Front Suspension
.............10-2
General Information, Fuel Delivery System ...........4-2
General Information, Ignition Control .............3-566
General Information, Interactive Torque Management (ITM) System (4x4) ...............9-17
General Information, Manual Temperature Control .....13-2
General Information, Parking Brake ..............12-80
General Information, Power Steering Pump .........11-32
General Information, Rear Axle ...................9-9
General Information, Rear Suspension ............10-26
General Information, Seat Belt System ............14-51
General Information, Starting System ...............5-2
General Information, Steering Column .............11-9
General Information, Steering Gear ...............11-19
General Information, Steering System ..............11-2
General Information, System Controls .............13-19
General Information, System Plumbing ............13-33
General Information, T

ransfer Case (4x4)..........8-327
General Information, Vehicle Fuse Box Information ....16-38
General Information, Vehicle Ground Distribution .....16-28
General Information, Vehicle Power Distribution ......16-13
General Information, Vehicle Wiring Harness Layout . . . 16-45
General Information, Wheels and Tires ............10-48
General Information, Wiring Information ............16-2
Generator, Charging System ....................5-17
Grille, Body Exterior ........................ 15-201
Grille, Body Exterior ...........................201
H
Headlamp, Body Exterior ..................... 15-191
Headliner, Body Interior ...................... 15-15
Heated Seat Element, Body Interior ..............15-109
Heated Seat Switch, Body Interior ..............15-109
Heater Core, System Plumbing .................13-47
High Mounted Stop Lamp, Body Exterior ..........15-197
Hood Release Cable, Body Exterior ..............15-203
Hood, Body Exterior ........................ 15-202
Hood, Body Exterior ...........................202
Horn, Body Exterior .................. 15-206, 15-208
How To Locate Electrical Schematics In The Service Manual, Electrical Information ............1-25
How To Read Electrical Schematics, Electrical Information .............................. 1-21
How To Use This Manual, Service Information ........1-2
HVAC Housing, Air Distribution .................13-29
INDEX
AI-4