SAFETY INFORMATION.....................1-1
Further safe-riding points .................1-4
DESCRIPTION.....................................2-1
Left view ...........................................2-1
Right view .........................................2-3
Controls and instruments .................2-5
INSTRUMENT AND CONTROL
FUNCTIONS........................................3-1
Main switch/steering lock .................3-1
Indicator and warning lights .............3-2
Speedometer ....................................3-3
Multi-function display .......................3-4
Handlebar switches ..........................3-6
Front brake lever...............................3-6
Rear brake lever................................3-7
Fuel and 2-stroke engine oil tank
caps ...............................................3-7
Fuel ...................................................3-8
Catalytic converter............................3-8
2-stroke engine oil ............................3-9
2-stroke engine oil tank ....................3-9
Kickstarter.......................................3-10
Seat.................................................3-10
Storage compartment.....................3-11
Luggage hook .................................3-12
PRE-OPERATION CHECKS...............4-1
Pre-operation check list....................4-2OPERATION AND IMPORTANT
RIDING POINTS..................................5-1
Starting a cold engine ......................5-1
Starting off ........................................5-2
Acceleration and deceleration ..........5-2
Braking..............................................5-3
Tips for reducing fuel
consumption..................................5-3
Engine break-in.................................5-4
Parking ..............................................5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR...................................6-1
Periodic maintenance and
lubrication chart ............................6-2
Removing and installing the
cowling and panel .........................6-5
Checking the spark plug ..................6-6
Final transmission oil ........................6-7
Coolant (only for liquid-cooled
models) ..........................................6-8
Air filter element ................................6-9
Adjusting the carburetor .................6-10
Adjusting the throttle cable
free play .......................................6-10
Tires ................................................6-11
Cast wheels ....................................6-12
Checking the front brake lever
free play .......................................6-13
Adjusting the rear brake lever
free play .......................................6-13Checking the front brake pads
and rear brake shoes ..................6-14
Checking the brake fluid level ........6-15
Changing the brake fluid ................6-16
Checking and lubricating the
throttle grip and cable .................6-16
Lubricating the front and rear
brake levers .................................6-16
Checking and lubricanting the
centerstand .................................6-17
Checking the front fork ...................6-17
Checking the steering.....................6-18
Checking the wheel bearings .........6-19
Battery ............................................6-19
Replacing the fuse ..........................6-20
Replacing the headlight bulb
or a front turn signal light
bulb .............................................6-21
Replacing the tail/brake light
bulb or a rear turn signal light
bulb .............................................6-22
Replacing an auxiliary light
bulb .............................................6-23
Troubleshooting ..............................6-24
Troubleshooting charts ...................6-25
SCOOTER CARE AND STORAGE.....7-1
Matte color caution...........................7-1
Care ..................................................7-1
Storage .............................................7-3
TABLE OF CONTENTS
5RW-F8199-E4.QXD 19/11/07 08:01 Página 5
EAU12347
Handlebar switches
1. Dimmer switch “j/k”
2. Turn signal switch “c/d”
3. Horn switch “a”
1. Start “g”
EAU12400
Dimmer switch “j/k”
Set this switch to “j” for the high
beam and to “k” for the low beam.
EAU12460
Turn signal switch “c/d”
To signal a right-hand turn, push this
switch to “d”. To signal a left-hand
turn, push this switch to “c”. When
released, the switch returns to the
center position. To cancel the turn
signal lights, push the switch in after it
has returned to the center position.
EAU12500
Horn switch “a”
Press this switch to sound the horn.
EAUM1131
Start switch “g”
Push this switch while applying the
front or rear brake to crank the engine
with the starter.
ECA10050
CAUTION:
See page 5-1 for starting instruc-
tions prior to starting the engine.
EAU12900
Front brake lever
1. Front brake lever
The front brake lever is located on the
right handlebar grip. To apply the
front brake, pull this lever toward the
handlebar grip.
1
Right
1
2
3 Left
INSTRUMENT AND CONTROL FUNCTIONS
3-6
3
5RW-F8199-E4.QXD 19/11/07 08:01 Página 22
EAU15980
EWA10870
s s
WARNING
●Become thoroughly familiar
with all operating controls and
their functions before riding.
Consult a Yamaha dealer
regarding any control or func-
tion that you do not thoroughly
understand.
●Never start the engine or ope-
rate it in a closed area for any
length of time. Exhaust fumes
are poisonous, and inhaling
them can cause loss of cons-
ciousness and death within a
short time. Always make sure
that there is adequate ventila-
tion.
●For safety, always start the
engine with the centerstand
down.
EAU16561
Starting a cold engineECA10250
CAUTION:
See page 5-4 for engine break-in
instructions prior to operating the
vehicle for the first time.
1. Turn the key to “h”, and when
the oil level warning light comes
on, turn it to “f”.
ECA10240
CAUTION:
If the oil level warning light does
not come on, have a Yamaha dealer
check the electrical circuit.
2. Close the throttle completely.
3. While applying the front or rear
brake, start the engine by pus-hing the start switch or by pus-
hing the kickstarter lever down.
NOTE:
If the engine fails to start by pushing
the start switch, release the switch,
wait a few seconds, and then try
again. Each starting attempt should
be as short as possible to preserve
the battery. Do not crank the engine
more than 5 seconds on any one
attempt. If the engine does not start
with the starter motor, try using the
kickstarter.
ECA11040
CAUTION:
For maximum engine life, never
accelerate hard when the engine is
cold!
ZAUM0367
m
OPERATION AND IMPORTANT RIDING POINTS
5-1
5
5RW-F8199-E4.QXD 19/11/07 08:01 Página 32
EAU16792
Braking
1. Close the throttle completely.
2. Apply both front and rear brakes
simultaneously while gradually
increasing the pressure.
EWA10300
s s
WARNING
●Avoid braking hard or suddenly
(especially when leaning over
to one side), otherwise the sco-
oter may skid or overturn.
●Railroad crossings, streetcar
rails, iron plates on road cons-
truction sites, and manhole
covers become extremely slip-
pery when wet. Therefore, slow
down when approaching suchareas and cross them with cau-
tion.
●Keep in mind that braking on a
wet road is much more difficult.
●Ride slowly down a hill, as bra-
king downhill can be very diffi-
cult.
EAU16820
Tips for reducing fuel
consumption
Fuel consumption depends largely on
your riding style. Consider the follo-
wing tips to reduce fuel consumption:
●Avoid high engine speeds during
acceleration.
●Avoid high engine speeds with no
load on the engine.
●Turn the engine off instead of let-
ting it idle for an extended length
of time (e.g., in traffic jams, at
traffic lights or at railroad cros-
sings).
OPERATION AND IMPORTANT RIDING POINTS
5-3
5
5RW-F8199-E4.QXD 19/11/07 08:01 Página 34
PERIODIC MAINTENANCE AND MINOR REPAIR
6-4
6
ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
1000 km 6000 km 12000 km 18000 km 24000 kmCHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi)
21 *V-belt• Replace. Every 10000 km (6000 mi)
22 *Front and rear brake
• Check operation.√√√√√ √
switches
23Moving parts and cables• Lubricate.√√√√ √
Throttle grip housing • Check operation and free play.
24 * • Adjust the throttle cable free play if necessary.√√√√ √
and cable
• Lubricate the throttle grip housing and cable.
25 *Lights, signals • Check operation.
and switches• Adjust headlight beam.√√√√√ √
EAUM2070
NOTE:
●The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
●Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
5RW-F8199-E4.QXD 19/11/07 08:01 Página 39
Left turn signal light bulb
1. Remove cowling A.
2. Remove the socket (together
with the bulb) by turning it coun-
terclockwise.
1. Socket
3. Remove the defective bulb from
the socket by pulling it out.
1. Turn signal light bulb
4. Insert a new bulb into the socket.
5. Install the socket by turning it
clockwise.
6. Install the cowling.
Right turn signal light bulb
1. Remove cowling A.
2. Remove the socket (together
with the bulb) by turning it clock-
wise.
1. Socket
3. Remove the defective bulb from
the socket by pulling it out.
4. Insert a new bulb into the socket.
5. Install the socket by turning
counterclockwise.
6. Install the cowling.
EAUS1250
Replacing the tail/brake light
bulb or a rear turn signal
light bulb
Tail/brake light bulb
1. Remove the tail/brake light bulb
lens by removing the screws.
1. Screws
2. Tail/brake light lens
2. Remove the defective bulb by
pushing it in and turning it coun-
terclockwise.
PERIODIC MAINTENANCE AND MINOR REPAIR
6-22
6
5RW-F8199-E4.QXD 19/11/07 08:01 Página 57
1. Tail/brake light bulb
3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screws.
Rear turn signal light bulb
1. Remove the tail/brake light lens
by removing the screw.
2. Remove the turn signal light bulb
lens by removing the screw.
1. Screw
2. Rear turn signal light bulb lens
3. Rear turn signal light bulb
3. Remove the defective bulb by
pushing it in and turning it coun-
terclockwise.
4. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
5. Install the turn signal light bulb
lens by installing the screw.
6. Install the tail/brake light bulb
lens by installing the screw.
ECA10680
CAUTION:
Do not overtighten the screws,
otherwise the lens may break.
EAUS1410
Replacing an auxiliary light
bulb
This model is equipped with two auxi-
liary lights. If an auxiliary light bulb
burns out, replace it as follows.
1. Remove cowling A. (See page
6-5.)
2. Remove the auxiliary light socket
(together with the bulb) by pulling
it out.
1. Auxiliary light bulb socket
3. Remove the defective bulb by
pulling it out.
PERIODIC MAINTENANCE AND MINOR REPAIR
6-23
6
5RW-F8199-E4.QXD 19/11/07 08:01 Página 58
cleaning products, solvent or
thinner, fuel (gasoline), rust
removers or inhibitors, brake
fluid, antifreeze or electrolyte.
●Do not use high-pressure was-
hers or steam-jet cleaners sin-
ce they cause water seepage
and deterioration in the follo-
wing areas: seals (of wheel and
swingarm bearings, fork and
brakes), electric components
(couplers, connectors, instru-
ments, switches and lights),
breather hoses and vents.
●For scooters equipped with a
windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or scrat-
ching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield.
Test the product on a small hid-
den part of the windshield to
make sure that it does not lea-
ve any marks. If the windshield
is scratched, use a quality
plastic polishing compound
after washing.
After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottle-
brush for hard-to-reach areas. Stub-
born dirt and insects will come off
more easily if the area is covered with
a wet cloth for a few minutes before
cleaning.
After riding in the rain, near the sea or
on salt-sprayed roads
Since sea salt or salt sprayed on the
roads during winter are extremely
corrosive in combination with water,
carry out the following steps after
each ride in the rain, near the sea or
on salt-sprayed roads.
NOTE:
Salt sprayed on roads in the winter
may remain well into spring.
1. Clean the scooter with cold water
and a mild detergent after the
engine has cooled down.
ECA10790
CAUTION:
Do not use warm water since it
increases the corrosive action of
the salt.
2. Apply a corrosion protection
spray on all metal, including
chrome- and nickel-plated, surfa-
ces to prevent corrosion.
After cleaning
1. Dry the scooter with a chamois or
an absorbing cloth.
2. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally indu-
ced discoloring of stainless-steel
exhaust systems can be removed
through polishing.)
3. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal, inclu-
ding chrome- and nickel-plated,
surfaces.
4. Use spray oil as a universal clea-
ner to remove any remaining dirt.
5. Touch up minor paint damage
caused by stones, etc.
SCOOTER CARE AND STORAGE
7-2
7
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