SAFETY INFORMATION.....................1-1
Further safe-riding points .................1-4
DESCRIPTION.....................................2-1
Left view ...........................................2-1
Right view .........................................2-3
Controls and instruments .................2-5
INSTRUMENT AND CONTROL
FUNCTIONS........................................3-1
Main switch/steering lock .................3-1
Indicator and warning lights .............3-2
Speedometer ....................................3-3
Multi-function display .......................3-4
Handlebar switches ..........................3-6
Front brake lever...............................3-6
Rear brake lever................................3-7
Fuel and 2-stroke engine oil tank
caps ...............................................3-7
Fuel ...................................................3-8
Catalytic converter............................3-8
2-stroke engine oil ............................3-9
2-stroke engine oil tank ....................3-9
Kickstarter.......................................3-10
Seat.................................................3-10
Storage compartment.....................3-11
Luggage hook .................................3-12
PRE-OPERATION CHECKS...............4-1
Pre-operation check list....................4-2OPERATION AND IMPORTANT
RIDING POINTS..................................5-1
Starting a cold engine ......................5-1
Starting off ........................................5-2
Acceleration and deceleration ..........5-2
Braking..............................................5-3
Tips for reducing fuel
consumption..................................5-3
Engine break-in.................................5-4
Parking ..............................................5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR...................................6-1
Periodic maintenance and
lubrication chart ............................6-2
Removing and installing the
cowling and panel .........................6-5
Checking the spark plug ..................6-6
Final transmission oil ........................6-7
Coolant (only for liquid-cooled
models) ..........................................6-8
Air filter element ................................6-9
Adjusting the carburetor .................6-10
Adjusting the throttle cable
free play .......................................6-10
Tires ................................................6-11
Cast wheels ....................................6-12
Checking the front brake lever
free play .......................................6-13
Adjusting the rear brake lever
free play .......................................6-13Checking the front brake pads
and rear brake shoes ..................6-14
Checking the brake fluid level ........6-15
Changing the brake fluid ................6-16
Checking and lubricating the
throttle grip and cable .................6-16
Lubricating the front and rear
brake levers .................................6-16
Checking and lubricanting the
centerstand .................................6-17
Checking the front fork ...................6-17
Checking the steering.....................6-18
Checking the wheel bearings .........6-19
Battery ............................................6-19
Replacing the fuse ..........................6-20
Replacing the headlight bulb
or a front turn signal light
bulb .............................................6-21
Replacing the tail/brake light
bulb or a rear turn signal light
bulb .............................................6-22
Replacing an auxiliary light
bulb .............................................6-23
Troubleshooting ..............................6-24
Troubleshooting charts ...................6-25
SCOOTER CARE AND STORAGE.....7-1
Matte color caution...........................7-1
Care ..................................................7-1
Storage .............................................7-3
TABLE OF CONTENTS
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Gasoline and exhaust gas
●GASOLINE IS HIGHLY FLAMMA-
BLE:
• Always turn the engine off
when refueling.
• Take care not to spill any gaso-
line on the engine or exhaust
system when refueling.
• Never refuel while smoking or
in the vicinity of an open flame.
●Never start the engine or let it run
for any length of time in a closed
area. The exhaust fumes are poi-
sonous and may cause loss of
consciousness and death within
a short time. Always operate your
scooter in an area that has ade-
quate ventilation.
●Always turn the engine off before
leaving the scooter unattended
and remove the key from the
main switch. When parking the
scooter, note the following:
• The engine and exhaust sys-
tem may be hot, therefore,
park the scooter in a place
where pedestrians or children
are not likely to touch these hot
areas.• Do not park the scooter on a
slope or soft ground, otherwise
it may fall over.
• Do not park the scooter near a
flammable source (e.g., a kero-
sene heater, or near an open
flame), otherwise it could catch
fire.
●If you should swallow any gasoli-
ne, inhale a lot of gasoline vapor,
or allow gasoline to get into your
eyes, see your doctor immedia-
tely. If any gasoline spills on your
skin or clothing, immediately
wash the affected area with soap
and water and change your clot-
hes.
EAU10371
Further safe-riding points
●Be sure to signal clearly when
making turns.
●Braking can be extremely difficult
on a wet road. Avoid hard bra-
king, because the scooter could
slide. Apply the brakes slowly
when stopping on a wet surface.
●Slow down as you approach a
corner or turn. Once you have
completed a turn, accelerate
slowly.
●Be careful when passing parked
cars. A driver might not see you
and open a door in your path.
●Railroad crossings, streetcar
rails, iron plates on road cons-
truction sites, and manhole
covers become extremely slip-
pery when wet. Slow down and
cross them with caution. Keep
the scooter upright, otherwise it
could slide out from under you.
●The brake pads could get wet
when you wash the scooter. After
washing the scooter, check the
brakes before riding.
1
tSAFETY INFORMATION
1-4
5RW-F8199-E4.QXD 19/11/07 08:01 Página 10
2-stroke engine oil tank .............................3-9
AAcceleration and deceleration ...................5-2
Air filter element .........................................6-9
Auxiliary light bulb, replacing ...................6-23
BBattery......................................................6-19
Brake fluid level, checking .......................6-15
Brake fluid, changing ...............................6-16
Brake lever, front ........................................3-6
Brake lever, rear .........................................3-7
Brake levers, lubricating ..........................6-16
Brake pads and shoes, checking ............6-14
Braking .......................................................5-3
C
Carburetor,adjusting.................................6-10
Care............................................................7-1
Catalytic converter .....................................3-8
Centerstand,Checking and lubricating ....6-17
Coolant.......................................................6-8
Coolant temperature warning light ............3-3
Cowling and panel, removing
and installing............................................6-5
DDimmer switch ...........................................3-6
EEngine break-in ..........................................5-4
Engine oil ...................................................3-9
FFinal transmission oil .................................6-7
Front brake lever free play, checking.......6-13
Front fork, checking .................................6-17
Fuel ............................................................3-8
Fuel and 2-stroke engine oil tank caps .....3-7Fuel consumption, tips for reducing ..........5-3
Fuse, replacing.........................................6-20
HHandlebar switches ...................................3-6
Headlight and front turn signal light
bulb, replacing .......................................6-21
High beam indicator light...........................3-2
Horn switch ................................................3-6
IIdentification numbers ...............................9-1
Indicator and warning lights ......................3-2
KKey identification number ..........................9-1
Kickstarter ................................................3-10
LLuggage hook ..........................................3-12
MMain switch/steering lock ..........................3-1
Matte color, caution ...................................7-1
Model label ................................................9-2
Multi-function display ................................3-4
OOil level warning light .................................3-2
PParking .......................................................5-4
Part locations .............................................2-1
Periodic maintenance and lubrication
chart .........................................................6-2
Pre-operation check list .............................4-2
RRear brake lever free play, adjusting .......6-13
SSafe-riding points.......................................1-4
Safety information ......................................1-1Seat ..........................................................3-10
Spark plug, checking .................................6-6
Specifications.............................................8-1
Speedometer .............................................3-3
Start switch ................................................3-6
Starting a cold engine ................................5-1
Starting off .................................................5-2
Steering, checking ...................................6-18
Storage.......................................................7-3
Storage compartment ..............................3-11
TTail/brake light bulb or rear turn signal
light bulb, replacing ...............................6-22
Throttle cable free play, adjusting ............6-10
Throttle grip and cable, checking and
lubricating ..............................................6-16
Tires .........................................................6-11
Troubleshooting .......................................6-24
Troubleshooting charts ............................6-25
Turn signal indicator lights .........................3-2
Turn signal switch ......................................3-6
VVehicle identification number .....................9-1
WWheel bearings, checking........................6-19
Wheels .....................................................6-12
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INDEX
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