Page 324 of 2771
AT-312
< SERVICE INFORMATION >
REPAIR FOR COMPONENT PARTS
6. Install D-ring (1) to OD servo piston (2).
7. Install O-rings and  to OD servo piston retainer.
(1): O-ring (small diameter)
(2): O-ring (medium diameter)
(3): O-ring (large diameter)
(4): OD servo piston retainer
8. Install OD servo piston (1) to OD servo piston retainer (2) fitting
the figure direction on it.
9. Install 2nd servo return spring (2) and band servo piston assem-
bly (3) to transaxle case (1).
10. Install OD servo piston assembly (2) to transaxle case (1).
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REPAIR FOR COMPONENT PARTS
AT-313
< SERVICE INFORMATION >
D
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11. Push in OD servo piston assembly using a puller A (commercial
service tool) and a suitable drift B, and install snap ring (1) to
transaxle case using a flat-bladed screwdriver C.
Final DriveINFOID:0000000001703390
COMPONENTS
DISASSEMBLY
1. Remove final gear (1) from differential case (2).
SCIA7050E
1. Pinion mate gear 2. Pinion mate gear thrust washer 3. Pinion mate shaft
4. Lock pin 5. Side gear 6. Side gear thrust washer
7. Differential side bearing 8. Speedometer drive gear 9. Differential case
10. Final gear 11. Differential side bearing 12. Differential side bearing adjusting 
shim
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-8, "
Component".
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AT-314
< SERVICE INFORMATION >
REPAIR FOR COMPONENT PARTS
2. Press out differential side bearings.
CAUTION:
Be careful not to mix up the right and left bearings.
3. Remove speedometer drive gear from differential case.
4. Drive out lock pin from differential case (1) using Tool (A).
5. Draw out pinion mate shaft.
6. Remove pinion mate gears, pinion mate gear thrust washers,
side gears and side gear thrust washers.
INSPECTION
Gears, Washers, Pinion Mate Shaft and Differential Case
Tool number: ST3306S001 (J-22888-D)
SAT312D
SAT313D
Tool number: KV32101000 (J-25689-A)
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AT-316
< SERVICE INFORMATION >
REPAIR FOR COMPONENT PARTS
a. Place differential case in the upright position so that the side
gear to be measured is at the top.
(A): Location for inserting feeler gauge
(B): Side gear tooth
(C): The center line of differential case
b. In order to maximize the back clearance, rotate side gears so
that a tooth on side gears at the top and bottom will align at the
same position as shown in the figure.
c. Adjust the back clearance of side gear according to the following
procedures.
i. Insert feeler gauges A of the same thickness to the back of side
gear from both sides, preventing side gear from falling, to mea-
sure the clearance.
• Measure clearance 3 times by rotating side gears and take the
average.
CAUTION:
In all 3 measurements, maximize the clearance by aligning
teeth on side gears at the top and bottom at the same posi-
tion.
ii. Select side gear thrust washer so that the clearance will fall
within the standard.
iii. Turn differential case upside down, and measure the back clear-
ance of the other side gear in the same manner.
NOTE:
Adjust the clearance to approx. 0.1 mm (0.004 in) for used differ-
ential [driven approx. 3,000 km (1864 mile) or more].
4. Install lock pin (1) to pinion mate shaft using the pin punch A.
CAUTION:
• Do not reuse lock pin.
• Make sure that lock pin is flush with differential case.
5. Install speedometer drive gear on differential case.
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Differential side gear clearance:
Refer to AT-345, "
Final Drive".
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Tool number: KV32101000 (J-25689-A)
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AT-318
< SERVICE INFORMATION >
ASSEMBLY
ASSEMBLY
Assembly (1)INFOID:0000000001703391
1. Drive each differential side oil seal evenly using a drift (SST and
commercial service tool) so that differential side oil seal pro-
trudes by the dimension “C” or “D” respectively.
(1): LH differential side oil seal
(2): RH differential side oil seal
(A): Transaxle case side
(B): Converter housing side
Unit: mm (in)
NOTE:
Differential side oil seal pulling direction is used as the reference.
Drift to be used:
2. Install O-ring on governor cap.
CAUTION:
• Do not reuse O-ring.
• Apply ATF to O-ring.
3. Install governor cap in transaxle case.
4. Install snap ring in transaxle case.
5. Install parking actuator support (1) on transaxle case.
(A): Inside
(B): Outside
CAUTION:
Be careful with the direction of parking actuator support (1).
6. Tighten parking actuator support fitting bolts to the specified
torque. Refer to AT-230, "
Component".
7. Install parking pawl (2) on transaxle case, and fix it with parking
shaft (1).
Dimension “C” 0 ± 0.5 (0 ± 0.020)
Dimension “D” 6 ± 0.5 (0.043 ± 0.020)
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Location Tool number
Transaxle case side (A)ST35325000 (      –     )
KV31103000 (J-38982)
Converter housing side (B)Commercial service tool [Inner diameter: 47 mm (1.85 in), outer di-
ameter: 54 mm (2.13 in)]
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        Page 348 of 2771
AT-336
< SERVICE INFORMATION >
ASSEMBLY
18. Install O-ring on differential oil port of transaxle case.
19. Apply locking sealant (loctite #518) to transaxle case as shown
in the figure.
: Inside of transaxle case
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the transaxle case and converter housing mating sur-
faces.
20. Install converter housing on transaxle case.
21. Install bracket on converter housing.
22. Tighten converter housing fitting bolts (1) and (2) to the specified
torque. Refer to AT-230, "
Component".
23. Install plug or speedometer pinion according to the following
procedures.
a. With ABS
i. Install O-ring (3) to plug (1).
ii. Install plug (1) to converter housing (2).
: Bolt (1)
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“A”: 3 - 5 mm (0.12 - 0.20 in)
“B”: 8 mm (0.31 in) R
“C”: 1.5 mm (0.059 in) dia.
“D”: 4 mm (0.16 in)
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Bolt 1 2
Bolt length
[mm (in)]
32.8 (1.291) 40 (1.57)
Number of bolts 10 10
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ASSEMBLY
AT-337
< SERVICE INFORMATION >
D
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b. Without ABS
i. Install O-ring (3) to speedometer pinion (1).
ii. Install speedometer pinion (1) to converter housing (2).
: Bolt (1)
24. Tighten plug or speedometer pinion fitting bolt to the specified torque. Refer to AT-230, "
Component".
25. Install accumulator pistons.
a. Install O-rings (1) on servo release accumulator piston (2) and
N-D accumulator piston (3). Refer to AT-343, "
Accumulator".
b. Install return springs (1), servo release accumulator piston (2)
and N-D accumulator piston (3) into transaxle case (4). Refer to
AT-343, "
Accumulator".
26. Install lip seals (1) for band servo oil holes on transaxle case.
27. Install control valve assembly on transaxle case.
a. Install O-ring on terminal body.
CAUTION:
• Do not reuse O-ring.
• Apply ATF to O-ring.
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        Page 354 of 2771

AT-342
< SERVICE INFORMATION >
SERVICE DATA AND SPECIFICATIONS (SDS)
Refer to AT-238, "Location of Adjusting Shims, Needle Bearings and Thrust Washers" or AT-239, "Location of
Snap Rings".
OUTER DIAMETER AND INNER DIAMETER OF NEEDLE BEARINGS
Unit: mm (in)
OUTER DIAMETER AND INNER DIAMETER OF THRUST WASHERS
Unit: mm (in)
OUTER DIAMETER AND INNER DIAMETER OF BEARING RACES AND ADJUSTING SHIMS
Unit: mm (in)
OUTER DIAMETER OF SNAP RINGS
Unit: mm (in)
INNER DIAMETER OF SNAP RINGS
Unit: mm (in)
Location Outer diameter Inner diameter
A 47.0 (1.850) 32.0 (1.260)
B 35.0 (1.378) 20.1 (0.791)
C 60.0 (2.362) 42.0 (1.654)
D 60.0 (2.362) 45.0 (1.772)
E 47.0 (1.850) 30.0 (1.181)
F 42.6 (1.677) 26.1 (1.028)
G 48.0 (1.890) 33.5 (1.319)
H 55.0 (2.165) 40.5 (1.594)
I 60.0 (2.362) 40.0 (1.575)
Location Outer diameter Inner diameter
J 72.0 (2.835) 55.5 (2.185)
K, L 82.0 (3.228) 59.0 (2.323)
M 78.5 (3.091) 62.4 (2.457)
Location Outer diameter Inner diameter
N 48.0 (1.890) 33.0 (1.299)
O 34.3 (1.350) 26.1 (1.028)
P 68.0 (2.677) 60.0 (2.632)
Q 72.0 (2.835) 61.0 (2.402)
Location Outer diameter
1
142.0 (5.59)
2
3
162.3 (6.39) 4
5
7 113.0 (4.45)
8 135.4 (5.33)
9 126.0 (4.96)
Location Inner diameter
6 32.0 (1.260)
10 63.5 (2.500)