EX-1
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CONTENTS
EXHAUST SYSTEM
PRECAUTION ................ ...............................2
PRECAUTIONS .............................................. .....2
Removal and Installation ..................................... ......2
PREPARATION ............................................3
PREPARATION .............................................. .....3
Commercial Service Tool .................................... ......3
ON-VEHICLE MAINTENANCE .....................4
EXHAUST SYSTEM ...........................................4
Inspection ............................................................ .....4
ON-VEHICLE REPAIR ..................................5
EXHAUST SYSTEM ...........................................5
Exploded View ..................................................... .....5
Removal and Installation ..........................................5
Inspection .................................................................6
EX-2
< PRECAUTION >
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Removal and InstallationINFOID:0000000003793258
CAUTION:
• Be sure to use genuine exhaust system parts or equivalents which are specially designed for heat
resistance, corrosion resistance, and shape.
Perform the operation with the exhaust system fully cooled down because the system will be hot
just after engine stops.
Be careful not to cut your hand on the heat insulator edge.
EX-6
< ON-VEHICLE REPAIR >
EXHAUST SYSTEM
Remove deposits from the sealing surface of each connection. Connect them securely to avoid
gases leakage.
When installing each mounting rubber, use silicon oil to avoid twisting.
Temporarily tighten mounting nuts and bolts. Check each part for unusual interference, and then
tighten them to the specified torque.
When installing each mounting rubber, avoid twisting or unusual extension in up/down, front/rear
and right/left directions.
InspectionINFOID:0000000003793263
INSPECTION AFTER INSTALLATION
Check clearance between tail tube and rear bumper is even.
With engine running, check exhaust tube joints for gas leakage and unusual noises.
Check to ensure that mounting brackets and mounting rubbers are installed properly and free from undue
stress. Improper installation could result in excessive noise and vibration.
EXL-2
COMMON ITEM ........................................................27
COMMON ITEM : CONSULT-III Function (BCM -
COMMON ITEM) ....................................................
27
HEADLAMP ..............................................................28
HEADLAMP : CONSULT-III Function (BCM -
HEAD LAMP) ..........................................................
28
FLASHER ..................................................................30
FLASHER : CONSULT-III Function (BCM -
FLASHER) ..............................................................
30
DIAGNOSIS SYSTEM (IPDM E/R) ....................32
Diagnosis Description .............................................32
CONSULT-III Function (IPDM E/R) ........................34
DIAGNOSIS SYSTEM (HEADLAMP LEVEL-
IZER) ..................................................................
37
CONSULT-III Functions (HEADLAMP LEVELIZ-
ER) .........................................................................
37
COMPONENT DIAGNOSIS ........................38
B2080 ECU TROUBLE ......................................38
Description ..............................................................38
DTC Logic ...............................................................38
Diagnosis Procedure ..............................................38
B2081 INITIAL NOT DONE ...............................39
DTC Logic ...............................................................39
Diagnosis Procedure ..............................................39
B2082 SENSOR OUT OF RANGE ....................40
DTC Logic ...............................................................40
Diagnosis Procedure ..............................................40
B2083 SEN SIG NOT PLAUSIBLE ...................41
DTC Logic ...............................................................41
Diagnosis Procedure ..............................................41
B2084 VOLTAGE UNDER LIMIT ......................42
DTC Logic ...............................................................42
Diagnosis Procedure ..............................................42
B2085 LOWBEAM SIG OPEN LINE .................43
Description ..............................................................43
DTC Logic ...............................................................43
Diagnosis Procedure ..............................................43
B2086 FRQ. OVER LIMIT ..................................45
Description ..............................................................45
DTC Logic ...............................................................45
Diagnosis Procedure ..............................................45
B2087 SHORT TO GROUND ............................47
DTC Logic ...............................................................47
Diagnosis Procedure ..............................................47
B2088 SHORT TO BATTERY ...........................48
DTC Logic ...............................................................48
Diagnosis Procedure ..............................................48
B208A PARA NOT PROG .................................49
DTC Logic ...............................................................49
Diagnosis Procedure ...............................................49
POWER SUPPLY AND GROUND CIRCUIT .....50
BCM (BODY CONTROL MODULE) ..........................50
BCM (BODY CONTROL MODULE) : Diagnosis
Procedure ...............................................................
50
IPDM E/R (INTELLIGENT POWER DISTRIBU-
TION MODULE ENGINE ROOM) ..............................
50
IPDM E/R (INTELLIGENT POWER DISTRIBU-
TION MODULE ENGINE ROOM) : Diagnosis Pro-
cedure .....................................................................
50
AUTO LEVELIZER CONTROL UNIT ........................51
AUTO LEVELIZER CONTROL UNIT : Diagnosis
Procedure ...............................................................
51
EXTERIOR LAMP FUSE ...................................53
Description ..............................................................53
Diagnosis Procedure ...............................................53
HEADLAMP (HI) CIRCUIT ................................54
Component Function Check ...................................54
Diagnosis Procedure ...............................................54
HEADLAMP (LO) CIRCUIT ...............................56
Component Function Check ...................................56
Diagnosis Procedure ...............................................56
XENON HEADLAMP .........................................58
Description ..............................................................58
Diagnosis Procedure ...............................................58
HEADLAMP LEVELIZER CIRCUIT ..................60
Description ..............................................................60
Component Function Check ...................................60
Diagnosis Procedure ...............................................60
FRONT FOG LAMP CIRCUIT ...........................62
Component Function Check ...................................62
Diagnosis Procedure ...............................................62
PARKING LAMP CIRCUIT ................................64
Component Function Check ...................................64
Diagnosis Procedure ...............................................64
TURN SIGNAL LAMP CIRCUIT ........................66
Description ..............................................................66
Component Function Check ...................................66
Diagnosis Procedure ...............................................66
OPTICAL SENSOR ...........................................69
Description ..............................................................69
Component Function Check ...................................69
Diagnosis Procedure ...............................................69
HAZARD SWITCH .............................................72
Component Function Check ...................................72
Diagnosis Procedure ...............................................72
EXL-3
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TAIL LAMP CIRCUIT .........................................74
Component Function Check ....................................74
Diagnosis Procedure ...............................................74
LICENSE PLATE LAMP CIRCUIT .....................76
Component Function Check ....................................76
Diagnosis Procedure ...............................................76
REAR FOG LAMP CIRCUIT ..............................77
Component Function Check ....................................77
Diagnosis Procedure ...............................................77
HEADLAMP SYSTEM ........................................79
Wiring Diagram - HEADLAMP - ..............................79
AUTO LIGHT SYSTEM ......................................83
Wiring Diagram - AUTO LIGHT SYSTEM - .............83
FRONT FOG LAMP SYSTEM ............................87
Wiring Diagram - FRONT FOG LAMP - ..................87
TURN SIGNAL AND HAZARD WARNING
LAMP SYSTEM ..................................................
90
Wiring Diagram - TURN AND HAZARD WARN-
ING LAMPS - ..........................................................
90
PARKING, LICENSE PLATE AND TAIL
LAMPS SYSTEM ................................................
95
Wiring Diagram - PARKING, LICENSE PLATE
AND TAIL LAMPS - .................................................
95
STOP LAMP .......................................................99
Wiring Diagram - STOP LAMP - .............................99
BACK-UP LAMP ..............................................102
Wiring Diagram - BACK-UP LAMP - .....................102
REAR FOG LAMP SYSTEM ............................105
Wiring Diagram - REAR FOG LAMP - ..................105
ECU DIAGNOSIS .......................................108
BCM (BODY CONTROL MODULE) .................108
Reference Value ...................................................108
Wiring Diagram - BCM - ........................................131
Fail-safe ................................................................137
DTC Inspection Priority Chart .............................139
DTC Index ............................................................140
IPDM E/R (INTELLIGENT POWER DISTRI-
BUTION MODULE ENGINE ROOM) ...............
142
Reference Value ...................................................142
Wiring Diagram - IPDM E/R - ................................150
Fail-safe ................................................................153
DTC Index ............................................................155
AUTO LEVELIZER CONTROL UNIT ...............156
Reference Value ...................................................156
Wiring Diagram — HEADLAMP AIMING CON-
TROL SYSTEM — ................................................
158
Fail-safe ................................................................161
DTC Inspection Priority Chart ...............................162
DTC Index .............................................................163
SYMPTOM DIAGNOSIS ............................164
EXTERIOR LIGHTING SYSTEM SYMPTOMS .164
Symptom Table .....................................................164
NORMAL OPERATING CONDITION .............167
Description .............................................................167
BOTH SIDE HEADLAMPS (HI) ARE NOT
TURNED ON ...................................................
168
Description .............................................................168
Diagnosis Procedure .............................................168
BOTH SIDE HEADLAMPS (LO) ARE NOT
TURNED ON ...................................................
169
Description .............................................................169
Diagnosis Procedure .............................................169
PARKING, LICENSE PLATE AND TAIL
LAMPS ARE NOT TURNED ON .....................
170
Description .............................................................170
Diagnosis Procedure .............................................170
BOTH SIDE FRONT FOG LAMPS ARE NOT
TURNED ON ...................................................
171
Description .............................................................171
Diagnosis Procedure .............................................171
PRECAUTION ............................................172
PRECAUTIONS ...............................................172
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...............................................................
172
Precautions For Xenon Headlamp Service ...........172
ON-VEHICLE MAINTENANCE ..................173
HEADLAMP AIMING ADJUSTMENT .............173
Description .............................................................173
Aiming Adjustment Procedure (Low Beam) ...........174
Aiming Adjustment Procedure (High Beam) ..........175
FRONT FOG LAMP AIMING ADJUSTMENT .178
Description .............................................................178
Aiming Adjustment Procedure ...............................178
ON-VEHICLE REPAIR ...............................180
FRONT COMBINATION LAMP ......................180
Exploded View .......................................................180
Removal and Installation .......................................181
Replacement .........................................................181
Disassembly and Assembly ...................................182
FRONT FOG LAMP ........................................183
Exploded View .......................................................183
Removal and Installation .......................................183
Replacement .........................................................183
EXL-5
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P IPDM E/R (INTELLIGENT POWER DISTRIBU-
TION MODULE ENGINE ROOM) ............................
224
IPDM E/R (INTELLIGENT POWER DISTRIBU-
TION MODULE ENGINE ROOM) : Diagnosis Pro-
cedure ...................................................................
224
EXTERIOR LAMP FUSE ..................................226
Description ............................................................226
Diagnosis Procedure .............................................226
HEADLAMP (HI) CIRCUIT ...............................227
Component Function Check ..................................227
Diagnosis Procedure .............................................227
HEADLAMP (LO) CIRCUIT ..............................229
Component Function Check ..................................229
Diagnosis Procedure .............................................229
FRONT FOG LAMP CIRCUIT ..........................231
Component Function Check ..................................231
Diagnosis Procedure .............................................231
PARKING LAMP CIRCUIT ...............................233
Component Function Check ..................................233
Diagnosis Procedure .............................................233
TURN SIGNAL LAMP CIRCUIT .......................235
Description ............................................................235
Component Function Check ..................................235
Diagnosis Procedure .............................................235
OPTICAL SENSOR ..........................................238
Description ............................................................238
Component Function Check ..................................238
Diagnosis Procedure .............................................238
HAZARD SWITCH ............................................241
Component Function Check ..................................241
Diagnosis Procedure .............................................241
TAIL LAMP CIRCUIT .......................................243
Component Function Check ..................................243
Diagnosis Procedure .............................................243
LICENSE PLATE LAMP CIRCUIT ...................245
Component Function Check ..................................245
Diagnosis Procedure .............................................245
REAR FOG LAMP CIRCUIT ............................246
Component Function Check ..................................246
Diagnosis Procedure .............................................246
HEADLAMP SYSTEM ......................................248
Wiring Diagram - HEADLAMP - ............................248
AUTO LIGHT SYSTEM ....................................252
Wiring Diagram - AUTO LIGHT SYSTEM - ...........252
HEADLAMP AIMING CONTROL SYSTEM
(MANUAL) ........................................................
256
Description ............................................................256
Wiring Diagram - HEADLAMP AIMING CON-
TROL SYSTEM (MANUAL) - .................................
256
Component Inspection ...........................................257
FRONT FOG LAMP SYSTEM .........................259
Wiring Diagram - FRONT FOG LAMP - ................259
TURN SIGNAL AND HAZARD WARNING
LAMP SYSTEM ...............................................
262
Wiring Diagram - TURN AND HAZARD WARN-
ING LAMPS - .........................................................
262
PARKING, LICENSE PLATE AND TAIL
LAMPS SYSTEM ............................................
267
Wiring Diagram - PARKING, LICENSE PLATE
AND TAIL LAMPS - ...............................................
267
STOP LAMP ....................................................271
Wiring Diagram - STOP LAMP - ............................271
BACK-UP LAMP .............................................274
Wiring Diagram - BACK-UP LAMP - ......................274
REAR FOG LAMP SYSTEM ...........................277
Wiring Diagram - REAR FOG LAMP - ...................277
ECU DIAGNOSIS .......................................280
BCM (BODY CONTROL MODULE) ...............280
Reference Value ....................................................280
Wiring Diagram - BCM - ........................................303
Fail-safe .................................................................309
DTC Inspection Priority Chart .............................311
DTC Index .............................................................312
IPDM E/R (INTELLIGENT POWER DISTRI-
BUTION MODULE ENGINE ROOM) ..............
314
Reference Value ....................................................314
Wiring Diagram - IPDM E/R - ................................322
Fail-safe .................................................................325
DTC Index .............................................................327
SYMPTOM DIAGNOSIS ............................328
EXTERIOR LIGHTING SYSTEM SYMPTOMS .328
Symptom Table .....................................................328
BOTH SIDE HEADLAMPS (HI) ARE NOT
TURNED ON ...................................................
331
Description .............................................................331
Diagnosis Procedure .............................................331
BOTH SIDE HEADLAMPS (LO) ARE NOT
TURNED ON ...................................................
332
Description .............................................................332
Diagnosis Procedure .............................................332
PARKING, LICENSE PLATE AND TAIL
LAMPS ARE NOT TURNED ON .....................
333
Description .............................................................333
Diagnosis Procedure .............................................333
EXL-12
< FUNCTION DIAGNOSIS >[XENON TYPE]
HEADLAMP SYSTEM
Component Parts Location
INFOID:0000000003774358
Component DescriptionINFOID:0000000003774359
1. Headlamp (HI) 2. Headlamp (LO) 3. Combination switch
4. IPDM E/R 5. BCM 6. High beam indicator lamp
A. Engine room (LH) B. Behind the combination meter C. On the combination meter
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Part Description
BCM Detects each switch condition by the combination switch reading function.
Judges that the headlamp is turned ON according to the vehicle condition.
- Requests the headlamp relay (HI/LO) ON to IPDM E/R (with CAN communication).
- Requests the high beam indicator lamp ON to the combination meter (with CAN
communication).
IPDM E/RControls the integrated relay, and supplies voltage to the load according to the request
from BCM (with CAN communication).
Combination switch
(Lighting & turn signal switch)Refer to BCS-8, "
System Diagram".
Combination meter
(High beam indicator lamp)Turns the high beam indicator lamp ON according to the request from BCM (with CAN
communication).
EXL-14
< FUNCTION DIAGNOSIS >[XENON TYPE]
AUTO LIGHT SYSTEM
Turns the exterior lamp OFF with the ignition switch ACC or the light switch OFF.
*: The preset time is 45 seconds. The timer operating time can be set by CONSULT-III. Refer to EXL-28,
"HEADLAMP : CONSULT-III Function (BCM - HEAD LAMP)".
NOTE:
When any position other than the light switch AUTO is set, the auto light system function switches to the exte-
rior lamp battery saver function.
Component Parts LocationINFOID:0000000003773529
Component DescriptionINFOID:0000000003773530
1. Combination switch 2. Optical sensor 3. IPDM E/R
4. BCM
A. Instrument upper panel (RH) B. Engine room (LH) C. Behind the combination meter
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Part Description
BCM Detects each switch condition by the combination switch reading function.
Judges the outside brightness from the optical sensor signal.
Judges the OFF timing according to the vehicle condition.
Judges the ON/OFF status of the exterior lamp and each illumination according to the
outside brightness and the vehicle condition.
Requests ON/OFF of each relay to IPDM E/R (with CAN communication).
IPDM E/RControls the integrated relay, and supplies voltage to the load according to the request
from BCM (with CAN communication).
Combination switch
(Lighting & turn signal switch)Refer to BCS-8, "
System Diagram".
Optical sensor Refer to EXL-69, "
Description".