EM-126
< DISASSEMBLY AND ASSEMBLY >
CYLINDER BLOCK
If the calculated value exceeds the limit, select proper connecting rod bearing according to connecting rod
big end diameter and crankshaft pin journal diameter to obtain the specified bearing oil clearance. Refer to
EM-130, "
ConnectingRodBearing".
Method of Using Plastigage
Remove oil and dust on crankshaft pin journal and the surfaces of each bearing completely.
Cut a plastigage slightly shorter than the bearing width, and place it in crankshaft axial direction, avoiding oil
holes.
Install connecting rod bearings to connecting rod and connecting rod bearing cap, and tighten connecting
rod bolts to the specified torque. Refer to EM-110, "
Disassembly and Assembly" for the tightening proce-
dure.
CAUTION:
Never rotate crankshaft.
Remove connecting rod bearing cap and bearings, and using the
scale on the plastigage bag, measure the plastigage width.
NOTE:
The procedure when the measured value exceeds the limit is
same as that described in the “Method by Calculation”.
MAIN BEARING OIL CLEARANCE
Method by Calculation
Install main bearings (3) to cylinder block (1) and main bearing
caps (2), and main bearing cap bolts with main bearing beam to
the specified torque. Refer to EM-110, "
Disassembly and Assem-
bly" for the tightening procedure.
Measure the inner diameter of main bearing with a bore gauge.
(Oil clearance) = (Main bearing inner diameter) – (Crankshaft main
journal diameter)
If the calculated value exceeds the limit, select proper main bear-
ing according to main bearing inner diameter and crankshaft main
journal diameter to obtain the specified bearing oil clearance.
Refer to EM-132, "
MainBearing".
Method of Using Plastigage
Remove engine oil and dust on crankshaft journal and the surfaces of each bearing completely.
Cut a plastigage slightly shorter than the bearing width, and place it in crankshaft axial direction, avoiding oil
holes.
Install main bearing to cylinder block and main bearing caps, and tighten main bearing cap bolts with main
bearing beam to the specified torque. Refer to EM-110, "
Disassembly and Assembly" for the tightening pro-
cedure.
CAUTION:
Never rotate crankshaft.
JPBIA0231ZZ
Standard and limit : Refer to EM-146, "MainBearing".
JPBIA0232ZZ
SERVICE DATA AND SPECIFICATIONS (SDS)
EM-135
< SERVICE DATA AND SPECIFICATIONS (SDS)
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000003802300
GENERAL SPECIFICATIONS
EngineVQ25DE VQ35DE
Cylinder arrangementV- 6
Displacement cm
3 (cu in)2,495 (152.24) 3,498 (213.45)
Bore and stroke mm (in)85.0 x 73.3
(3.346 x 2.886)95.5 x 81.4
(3.760 x 3.205)
Valve arrangementDOHC
Firing order1-2-3-4-5-6
Number of piston ringsCompression 2
Oil 1
Number of main bearings4
Compression ratio9.8 10.3
Compression pressure
kPa (bar, kg/cm
2, psi)/300 rpmStandard 1,275 (12.8, 13.0, 185)
Minimum 981 (9.8, 10.0, 142)
Differential limit between cylinders 98 (1.0, 1.0, 14)
Cylinder number
Valve timing
(Valve timing control - “OFF”)
Unit: degree
ab c d e f
VQ25DE 240 244−658852
VQ35DE 240 260−10 70 10 50
SEM713A
PBIC0187E
EX-6
< ON-VEHICLE REPAIR >
EXHAUST SYSTEM
Remove deposits from the sealing surface of each connection. Connect them securely to avoid
gases leakage.
When installing each mounting rubber, use silicon oil to avoid twisting.
Temporarily tighten mounting nuts and bolts. Check each part for unusual interference, and then
tighten them to the specified torque.
When installing each mounting rubber, avoid twisting or unusual extension in up/down, front/rear
and right/left directions.
InspectionINFOID:0000000003793263
INSPECTION AFTER INSTALLATION
Check clearance between tail tube and rear bumper is even.
With engine running, check exhaust tube joints for gas leakage and unusual noises.
Check to ensure that mounting brackets and mounting rubbers are installed properly and free from undue
stress. Improper installation could result in excessive noise and vibration.
EXL-32
< FUNCTION DIAGNOSIS >[XENON TYPE]
DIAGNOSIS SYSTEM (IPDM E/R)
DIAGNOSIS SYSTEM (IPDM E/R)
Diagnosis DescriptionINFOID:0000000003894259
AUTO ACTIVE TEST
Description
In auto active test mode, the IPDM E/R sends a drive signal to the following systems to check their operation.
Oil pressure warning lamp
Front wiper (LO, HI)
Parking lamps
License plate lamps
Tail lamps
Front fog lamps
Headlamps (LO, HI)
A/C compressor (magnet clutch)
Cooling fan
Operation Procedure
1. Close the hood and lift the wiper arms from the windshield. (Prevent windshield damage due to wiper
operation)
NOTE:
When auto active test is performed with hood opened, sprinkle water on windshield beforehand.
2. Turn ignition switch OFF.
3. Turn the ignition switch ON, and within 20 seconds, press the driver door switch 10 times. Then turn the
ignition switch OFF.
CAUTION:
Close passenger door.
4. Turn the ignition switch ON within 10 seconds. After that the horn sounds once and the auto active test
starts.
5. The oil pressure warning lamp starts blinking when the auto active test starts.
6. After a series of the following operations is repeated 3 times, auto active test is completed.
NOTE:
When auto active test mode has to be cancelled halfway through test, turn ignition switch OFF.
CAUTION:
If auto active test mode cannot be actuated, check door switch system. Refer to DLK-57,
"ComponentFunctionCheck".
Do not start the engine.
Inspection in Auto Active Test Mode
When auto active test mode is actuated, the following 5 steps are repeated 3 times.
Operation
sequenceInspection location Operation
A Oil pressure warning lamp Blinks continuously during operation of auto active test
1 Front wiper LO for 5 seconds → HI for 5 seconds
2 Parking lamps
License plate lamps
Tail lamps
Front fog lamps10 seconds
3 Headlamps LO ⇔ HI 5 times
4A/C compressor (magnet clutch) ON ⇔ OFF 5 times
5 Cooling fan LO for 5 seconds → MID for 3 seconds → HI for 2 seconds
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
EXL-143
< ECU DIAGNOSIS >[XENON TYPE]
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ST/INHI RLYIgnition switch ON Off
At engine cranking INHI → ST
The status of starter relay or starter control relay cannot be recognized by
the battery voltage malfunction, etc. when the starter relay is ON and the
starter control relay is OFFUNKWN
DETENT SWIgnition switch ON Press the selector button with se-
lector lever in P position
Selector lever in any position oth-
er than POff
Release the selector button with selector lever in P position On
S/L RLY -REQNone of the conditions below are present Off
Open the driver door after the ignition switch is turned OFF (for a few
seconds)
Press the push-button ignition switch when the steering lock is activat-
edOn
S/L STATESteering lock is activated LOCK
Steering lock is deactivated UNLOCK
[DTC: B210A] is detected UNKWN
DTRL REQNOTE:
The item is indicated, but not monitored.Off
OIL P SWIgnition switch OFF, ACC or engine running Open
Ignition switch ON Close
HOOD SWClose the hood Off
Open the hood On
HL WASHER REQNot operating Off
Headlamp washer operating On
THFT HRN REQNot operating Off
Horn is activated with vehicle security (theft warning) system On
HORN CHIRPNot operating Off
Door locking with Intelligent Key (horn chirp mode)
Door locking with key fob (horn chirp mode)On
CRNRNG LMP REQNOTE:
The item is indicated, but not monitored.Off Monitor Item Condition Value/Status
EXL-148
< ECU DIAGNOSIS >[XENON TYPE]
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
75
(P/L)Ground Oil pressure switch InputIgnition
switch ONEngine stopped 0 V
Engine running Battery voltage
76
(SB)GroundPower generation com-
mand signalOutputIgnition switch ON
6.3 V
40% is set on “ACTIVE TEST”, “AL-
TERNATOR DUTY” of “ENGINE”
3.8 V
80% is set on “ACTIVE TEST”, “AL-
TERNATOR DUTY” of “ENGINE”
1.4 V
77
(GR)Ground Fuel pump relay control Output Approximately 1 second after turning
the ignition switch ON
Engine running0 - 1.5 V
Approximately 1 second or more after
turning the ignition switch ONBattery voltage
80
(B/W)Ground Starter motor Output At engine cranking Battery voltage
83
(Y)Ground Headlamp LO (RH) OutputIgnition
switch ONLighting switch OFF 0 V
Lighting switch 2ND Battery voltage
84
(SB)Ground Headlamp LO (LH) OutputIgnition
switch ONLighting switch OFF 0 V
Lighting switch 2ND Battery voltage
86
(L)Ground Front fog lamp (RH) OutputLighting
switch
2ND Front fog lamp switch
ON
Daytime running light
activated (Only for Can-
ada)Battery voltage
Front fog lamp switch OFF 0 V
87
(R)Ground Front fog lamp (LH) OutputLighting
switch
2ND Front fog lamp switch
ON
Daytime running light
activated (Only for Can-
ada)Battery voltage
Front fog lamp switch OFF 0 V Te r m i n a l N o .
(Wire color)Description
ConditionVa l u e
(Approx.)
Signal nameInput/
Output +−
JPMIA0001GB
JPMIA0002GB
JPMIA0003GB
EXL-154
< ECU DIAGNOSIS >[XENON TYPE]
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
If No CAN Communication Is Available With BCM
IGNITION RELAY MALFUNCTION DETECTION FUNCTION
IPDM E/R monitors the voltage at the contact circuit and excitation coil circuit of the ignition relay inside it.
IPDM E/R judges the ignition relay error if the voltage differs between the contact circuit and the excitation
coil circuit.
If the ignition relay cannot turn OFF due to contact seizure, it activates the tail lamp relay for 10 minutes to
alert the user to the ignition relay malfunction when the ignition switch is turned OFF.
FRONT WIPER CONTROL
IPDM E/R detects front wiper stop position by a front wiper auto stop signal.
When a front wiper auto stop signal is in the conditions listed below, IPDM E/R stops power supply to wiper
after repeating a front wiper 10 seconds activation and 20 seconds stop five times.
Control part Fail-safe operation
Cooling fan Turns ON the cooling fan relay-2 and the cooling fan relay-3 when ignition switch is
turned ON (Cooling fan operates at HI)
Turns OFF the cooling fan relay-1, the cooling fan relay-2 and the cooling fan relay-3
when the ignition switch is turned OFF (Cooling fan does not operate)
A/C compressor A/C relay OFF
Alternator Outputs the power generation command signal (PWM signal) 0%
Control part Fail-safe operation
Headlamp Turns ON the headlamp low relay when the ignition switch is turned ON
Turns OFF the headlamp low relay when the ignition switch is turned OFF
Headlamp high relay OFF
Parking lamps
License plate lamps
Illuminations
Tail lamps Turns ON the tail lamp relay when the ignition switch is turned ON
Turns OFF the tail lamp relay when the ignition switch is turned OFF
Front wiper The status just before activation of fail-safe control is maintained until the ignition
switch is turned OFF while the front wiper is operating at LO or HI speed.
The wiper is operated at LO speed until the ignition switch is turned OFF if the fail-
safe control is activated while the front wiper is set in the INT mode and the front wiper
motor is operating.
Front fog lamps Front fog lamp relay OFF
Horn Horn OFF
Ignition relay The status just before activation of fail-safe is maintained.
Starter motor Starter control relay OFF
Steering lock unit Steering lock relay OFF
Headlamp washer relay Headlamp washer relay OFF
Voltage judgment
IPDM E/R judgment Operation
Ignition relay contact sideIgnition relay excitation coil
side
ON ON Ignition relay ON normal —
OFF OFF Ignition relay OFF normal —
ON OFF Ignition relay ON stuck Detects DTC “B2098: IGN RELAY ON”
Turns ON the tail lamp relay for 10 min-
utes
OFF ON Ignition relay OFF stuck Detects DTC “B2099: IGN RELAY OFF”
HEADLAMP AIMING ADJUSTMENT
EXL-173
< ON-VEHICLE MAINTENANCE >[XENON TYPE]
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ON-VEHICLE MAINTENANCE
HEADLAMP AIMING ADJUSTMENT
DescriptionINFOID:0000000003774534
PREPARATION BEFORE ADJUSTING
NOTE:
For details, refer to the regulations in your own country.
Perform aiming if the vehicle front body has been repaired and/or the headlamp assembly has been
replaced.
Before performing aiming adjustment, check the following. Adjust the tire pressure to the specification.
Fill with fuel, engine coolant and each oil.
Maintain the unloaded vehicle condition. (Remove luggage from the passenger compartment and the trunk
room.)
NOTE:
Do not remove the temporary tire, jack and on-vehicle tool.
Wipe out dirt on the headlamp.
CAUTION:
Never use organic solvent (thinner, gasoline etc.)
Ride alone on the driver seat.
AIMING ADJUSTMENT SCREW
JPLIA1085ZZ