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PREPARATION
MT-3
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PREPARATION
Special Service ToolINFOID:0000000001703130
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool nameDescription
KV381054S0
(J-34286)
PullerRemoving mainshaft front bearing outer race
KV38100200
(—)
Drift• Installing mainshaft front bearing outer race
• Installing mainshaft rear bearing outer race
• Installing differential side bearing outer race
(clutch housing side)
a: 65 mm (2.56 in) dia.
b: 49 mm (1.93 in) dia.
ST33220000
(—)
DriftInstalling input shaft oil seal
a: 37 mm (1.46 in) dia.
b: 31 mm (1.22 in) dia.
c: 22 mm (0.87 in) dia.
ST33400001
(J-26082)
DriftInstalling differential side bearing outer race
(transaxle case side)
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.
KV38100300
(J-25523)
DriftInstalling differential side oil seal
a: 54 mm (2.13 in) dia.
b: 46 mm (1.81 in) dia.
c: 32 mm (1.26 in) dia.
ST36720030
(—)
Drift• Installing input shaft rear bearing
• Installing mainshaft front bearing inner race
a: 70 mm (2.76 in) dia.
b: 40 mm (1.57 in) dia.
c: 29 mm (1.14 in) dia.
ZZA0601D
ZZA1143D
ZZA1046D
ZZA0814D
ZZA1046D
ZZA0978D
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MT-4
< SERVICE INFORMATION >
PREPARATION
ST33052000
(—)
Drift• Removing mainshaft rear bearing inner race
• Removing 6th main gear
• Removing 5th main gear
• Removing 4th main gear
• Removing 1st main gear
• Removing 1st-2nd synchronizer assembly
• Removing 2nd main gear
• Removing bushing
• Removing 3rd main gear
• Removing mainshaft front bearing inner
race
a: 22 mm (0.87 in) dia.
b: 28 mm (1.10 in) dia.
KV32102700
(—)
Drift• Installing bushing
• Installing 2nd main gear
• Installing 3rd main gear
• Installing 4th main gear
• Installing 5th main gear
• Installing 6th main gear
a: 54 mm (2.13 in) dia.
b: 32 mm (1.26 in) dia.
ST30901000
(J-26010-01)
DriftInstalling mainshaft rear bearing inner race
a: 79 mm (3.11 in) dia.
b: 45 mm (1.77 in) dia.
c: 35.2 mm (1.386 in) dia.
ST33061000
(J-8107-2)
DriftRemoving differential side bearing inner race
(clutch housing side)
a: 28.5 mm (1.122 in) dia.
b: 38 mm (1.50 in) dia. Tool number
(Kent-Moore No.)
Tool nameDescription
ZZA0969D
S-NT065
ZZA0978D
ZZA0969D
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PREPARATION
MT-5
< SERVICE INFORMATION >
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Commercial Service ToolINFOID:0000000001703131
Tool nameDescription
SocketRemoving and installing drain plug
a: 8 mm (0.31 in)
b: 5 mm (0.20 in)
SpacerRemoving mainshaft front bearing outer race
a: 25 mm (0.98 in) dia.
b: 25 mm (0.98 in)
Drift• Installing bushing
• Installing shift lever oil seal
• Installing control lever oil seal
a: 17 mm (0.67 in) dia.
DriftInstalling input shaft front bearing
a: 35 mm (1.38 in) dia.
b: 25 mm (0.98 in) dia.
DriftRemoving input shaft rear bearing
a: 24 mm (0.94 in) dia.
Drift• Removing differential side bearing inner
race (transaxle case side)
• Installing input shaft rear bearing
a: 43 mm (1.69 in) dia.
PCIB1776E
PCIB1780E
S-NT063
S-NT065
PCIB1779E
NT109
Page 2294 of 2771
MT-6
< SERVICE INFORMATION >
PREPARATION
DriftInstalling differential side bearing inner race
(clutch housing side)
a: 45 mm (1.77 in) dia.
b: 39 mm (1.54 in) dia.
DriftInstalling differential side bearing inner race
(transaxle case side)
a: 52 mm (2.05 in) dia.
b: 45 mm (1.77 in) dia.
Power tool• Loosening bolts and nuts Tool nameDescription
S-NT474
S-NT474
PBIC0190E
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MT-8
< SERVICE INFORMATION >
DESCRIPTION
DESCRIPTION
Cross-Sectional ViewINFOID:0000000001703133
TRIPLE-CONE SYNCHRONIZER
1. Clutch housing 2. CSC (Concentric Slave Cylinder) 3. Reverse idler shaft
4. Reverse input gear 5. Reverse output gear 6. 2nd input gear
7. 3rd input gear 8. 3rd-4th synchronizer assembly 9. 4th input gear
10. 5th input gear 11. 5th-6th synchronizer assembly 12. 6th input gear
13. Transaxle case 14. 6th main gear 15. 5th main gear
16. 4th main gear 17. 3rd main gear 18. 2nd main gear
19. 1st-2nd synchronizer assembly 20. 1st main gear 21. Differential assembly
22. Final gear 23. Mainshaft 24. Input shaft
SCIA7618E
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SIDE OIL SEAL
MT-11
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SIDE OIL SEAL
Removal and InstallationINFOID:0000000001703136
REMOVAL
1. Remove front drive shafts from transaxle assembly. Refer to FA X - 8 , "Removal and Installation (Left
Side)".
2. Remove differential side oil seal (1) using a suitable tool.
CAUTION:
Be careful not to damage transaxle case and clutch hous-
ing.
INSTALLATION
1. Install differential side oil seal (1) to clutch housing and transaxle
case using Tool (A).
2. Installation is in the reverse order of removal. Check oil level
after installation. Refer to MA-21, "
Checking M/T Oil".
CAUTION:
Do not reuse oil seal.
SCIA7625E
Tool number A: ST38100300 (J-25523)
SCIA7626E
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MT-18
< SERVICE INFORMATION >
TRANSAXLE ASSEMBLY
Gear Components
1. Filler plug 2. Gasket 3. Transaxle case
4. Bushing 5. Shift finger 6. Snap ring
7. Oil gutter 8. Oil channel 9. Position switch
10. Shift lever oil seal 11. Shift lever 12. Retaining pin
13. Bracket 14. Differential side oil seal 15. Control lever oil seal
16. Control lever 17. Magnet 18. Drain plug
19. Input shaft oil seal 20. CSC (Concentric Slave Cylinder) 21. Clutch housing
22. Two way connector 23. Pinion shaft 24. Pinion gear
Apply Genuine Silicone RTV or the equivalent.
SFIA3291E
Page 2311 of 2771
TRANSAXLE ASSEMBLY
MT-23
< SERVICE INFORMATION >
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DISASSEMBLY
1. Remove drain plug and gasket from clutch housing, and drain oil.
2. Remove filler plug and gasket from transaxle case.
3. Remove CSC from clutch housing.
4. Remove retaining pin from shift lever (1) using suitable tool.
5. Remove bracket (2) and position switch (3) from transaxle case.
1. Side gear 2. Pinion mate gear 3. Thrust washer
4. Pinion mate shaft 5. shim 6. Differential side bearing outer race
(transaxle case side)
7. Differential side bearing inner race
(transaxle case side)8. Final gear 9. Differential case
10. Speedometer drive gear 11. Lock ring 12. Differential side bearing inner race
(clutch housing side)
13. Differential side bearing outer race
(clutch housing side)A. Replace the parts as a set
WCIA0589E
PCIB1693E