Page 292 of 2771

AT-280
< SERVICE INFORMATION >
REPAIR FOR COMPONENT PARTS
1. Check operation of reverse clutch
a. Install seal rings to drum support of oil pump assembly, and set reverse clutch assembly.
b. Apply compressed air into the oil hole at the location as shown
in the figure.
c. Check to see that retaining plate moves to snap ring.
d. If retaining plate does not contact snap ring:
• D-ring might be damaged.
• Seal lip might be damaged.
• Fluid might be leaking past piston check ball.
2. Remove snap ring (1) using a flat-bladed screwdriver A.
3. Remove retaining plate, drive plates, driven plates and dish
plates.
4. Set Tool A on spring retainer assembly, and remove snap ring
(1) from reverse clutch drum while compressing spring retainer
assembly.
CAUTION:
Set SST directly over return springs.
5. Remove spring retainer assembly from reverse clutch drum.
CAUTION:
Do not remove return springs from spring retainer.
6. Install seal rings to drum support of oil pump assembly (1), and
set reverse clutch drum (2). Then apply compressed air into the
oil hole at the location as shown in the figure to remove reverse
clutch piston (3) from reverse clutch drum (2).
CAUTION:
Do not flow air in too quickly or reverse clutch piston (3)
and ATF could jump out. Carefully flow air in little by little
while protecting with lint-free cloth.
SAT155D
SCIA7024J
Tool number: KV31103200 (J-39186)
SCIA7988E
SCIA5999J
Page 294 of 2771
AT-282
< SERVICE INFORMATION >
REPAIR FOR COMPONENT PARTS
• Make sure that check balls are not fixed.
• Apply compressed air to check ball oil hole opposite from return
spring. Make sure there is no air leakage.
• Apply compressed air to oil hole on return spring side to make sure
that air leaks past ball.
Reverse Clutch Drum
Check for deformation or damage. Replace if necessary.
ASSEMBLY
1. Install D-ring (1) and seal lip (2) on reverse clutch piston (3).
CAUTION:
Be careful with the direction of seal lip (2).
2. Install reverse clutch piston by turning it slowly.
CAUTION:
Apply ATF to inner surface of reverse clutch drum.
3. Install spring retainer assembly (1) to reverse clutch piston (2).
SAT164D
SCIA5998J
SAT159D
SCIA6000J
Page 296 of 2771

AT-284
< SERVICE INFORMATION >
REPAIR FOR COMPONENT PARTS
7. Measure clearance between retaining plate and snap ring using
feeler gauge. If not within allowable limit, select proper retaining
plate. Refer to “Parts Information” for retaining plate selection.
8. Check operation of reverse clutch. Refer to "DISASSEMBLY".
High ClutchINFOID:0000000001703384
COMPONENTS
DISASSEMBLY
1. Check operation of high clutch.
a. Apply compressed air into the oil hole (A) of input shaft assem-
bly (high clutch drum) at the location as shown in the figure.
CAUTION:
Block the oil hole (A) on the opposite side with lint-free
cloth B.
b. Check to see that retaining plate moves to snap ring.
c. If retaining plate does not contact snap ring:
• High clutch piston seal might be damaged.Specified clearance
Standard and allowable limit:
Refer to AT-343, "
Clutches and Brakes".
SCIA8009E
1. Seal ring 2. Driven plate 3. Retaining plate
4. Snap ring 5. Drive plate 6. Snap ring
7. Cancel cover 8. Spring retainer assembly 9. High clutch Piston
10. Input shaft assembly (high clutch
drum)
SCIA6741E
SCIA7032E
Page 301 of 2771

REPAIR FOR COMPONENT PARTS
AT-289
< SERVICE INFORMATION >
D
E
F
G
H
I
J
K
L
MA
B
AT
N
O
P
DISASSEMBLY
1. Check operation of forward clutch.
a. Install seal rings to bearing retainer, and set forward clutch drum.
b. Apply compressed air into oil hole of bearing retainer at the loca-
tion as shown in the figure.
c. Check to see that retaining plate moves to snap ring.
d. If retaining plate does not contact snap ring:
• D-ring might be damaged.
• Seal lip might be damaged.
• Fluid might be leaking past piston check ball.
2. Check operation of overrun clutch.
a. Install seal rings to bearing retainer, and set forward clutch drum.
1. Dish plate 2. Driven plate 3. Retaining plate
4. Snap ring 5. Dish plate 6. Driven plate
7. Retaining plate 8. Snap ring 9. Forward clutch
10. Drive plate 11. Drive plate 12. Overrun clutch
13. Snap ring 14. Spring retainer assembly 15. Overrun clutch piston
16. D-ring 17. Seal lip 18. Forward clutch piston
19. D-ring 20. Seal lip 21. Forward clutch drum
Refer to Refer to Service Manual for symbol mark in the figure.
SCIA8010E
SAT201D
Page 302 of 2771

AT-290
< SERVICE INFORMATION >
REPAIR FOR COMPONENT PARTS
b. Apply compressed air into oil hole of bearing retainer at the loca-
tion as shown in the figure.
c. Check to see that retaining plate moves to snap ring.
d. If retaining plate does not contact snap ring:
• D-ring might be damaged.
• Seal lip might be damaged.
• Fluid might be leaking past piston check ball.
3. Remove snap ring for forward clutch from forward clutch drum
using a flat-bladed screwdriver.
4. Remove retaining plate, drive plates, driven plates and dish
plate for forward clutch.
5. Remove snap ring for overrun clutch from forward clutch drum
using a flat-bladed screwdriver.
6. Remove retaining plate, drive plates, driven plates and dish
plate for overrun clutch.
7. Set Tool A on spring retainer assembly, and remove snap ring
(1) from forward clutch drum while compressing spring retainer
assembly.
CAUTION:
• Set SST directly over return springs.
• Do not expand snap ring excessively.
8. Remove spring retainer assembly from forward clutch drum.
CAUTION:
Do not remove return springs from spring retainer.
9. Install seal rings to bearing retainer (1), and set forward clutch
drum. Then apply compressed air into the oil hole at the location
as shown in the figure to remove overrun clutch piston from for-
ward clutch piston.
CAUTION:
Do not blow air in too quickly, or overrun clutch piston and
ATF could jump out. Carefully blow air little by little while
protecting with lint-free cloth.
SAT202D
SCIA4894E
SCIA4895E
Tool number: KV31103200 (J-39186)
SCIA7989E
SCIA6004J
Page 303 of 2771

REPAIR FOR COMPONENT PARTS
AT-291
< SERVICE INFORMATION >
D
E
F
G
H
I
J
K
L
MA
B
AT
N
O
P
10. Install seal rings to bearing retainer (1), and set forward clutch
drum. Then apply compressed air into the oil hole at the location
as shown in the figure to remove forward clutch piston from for-
ward clutch drum.
CAUTION:
Do not blow air in too quickly, or forward clutch piston and
ATF could jump out. Carefully blow air little by little while
protecting with lint-free cloth.
11. Remove seal lips (1) and D-rings (2) from forward clutch piston
(3) and overrun clutch piston (4).
INSPECTION
Forward Clutch and Overrun Clutch Snap Rings
Check for deformation, fatigue or damage. Replace if necessary.
Forward Clutch and Overrun Clutch Drive Plates
• Check facing for burns, cracks or damage. Replace if necessary.
• Measure thickness of facing.
CAUTION:
• Measure the thickness at 3 locations and find the average.
• Inspect all drive plates.
• Replace if the thickness is below the allowable limit.
Forward Clutch and Overrun Clutch Dish Plates
• Check for deformation or damage.
• Measure thickness (t) of dish plate. Replace if damaged, deformed
or worn.
SCIA6003J
SCIA6005J
Thickness of drive plate
Forward clutch
Standard and allowable limit:
Refer to AT-343, "
Clutches and Brakes".
Overrun clutch
Standard and allowable limit:
Refer to AT-343, "
Clutches and Brakes".SAT162D
Thickness of dish plate (t)
Forward clutch: 2.5 mm (0.098 in)
Overrun clutch: 2.15 mm (0.0846 in)
SCIA8008E
Page 304 of 2771

AT-292
< SERVICE INFORMATION >
REPAIR FOR COMPONENT PARTS
Forward Clutch and Overrun Clutch Spring Retainer Assembly
Check length (L) of spring retainer assembly. Replace if damaged,
deformed or worn.
CAUTION:
Do not remove return springs (A) from spring retainer (B)
Forward Clutch Drum
• Make sure that check balls are not fixed.
• Apply compressed air to check ball oil hole from outside of forward
clutch drum. Make sure air leaks past ball.
• Apply compressed air to oil hole from inside of forward clutch
drum. Make sure there is no air leakage.
Overrun Clutch Piston
• Make sure that check balls are not fixed.
• Apply compressed air to check ball oil hole opposite return spring.
Make sure there is no air leakage.
• Apply compressed air to oil hole on return spring side. Make sure
that air leaks through ball hole.
ASSEMBLY
1. Install seal lips (1) and D-rings (2) on forward clutch piston (3)
and overrun clutch piston (4).
CAUTION:
Be careful with the direction of seal lips (1).Length (L): 27.7 mm (0.1091 in)
SCIA7025J
SAT213D
SAT212D
SCIA6005J
Page 308 of 2771

AT-296
< SERVICE INFORMATION >
REPAIR FOR COMPONENT PARTS
a. Apply compressed air into oil hole of transaxle case at the loca-
tion as shown in the figure.
b. Check to see that retaining plate moves to snap ring.
c. If retaining plate does not contact snap ring:
• D-ring might be damaged.
• Seal lip might be damaged.
2. Remove snap ring (1) using a flat-bladed screwdriver A.
3. Remove retaining plates, drive plates, driven plates, dish plates.
4. Set Tool A on spring retainer assembly, and remove snap ring
from transaxle case while compressing spring retainer assem-
bly.
CAUTION:
Set SST directly over return springs.
5. Remove spring retainer assembly from transaxle case.
CAUTION:
Do not remove return springs from spring retainer.
6. Apply compressed air into the oil hole on transaxle case as
shown in the figure to raise piston while strongly pressing the
whole low & reverse brake piston by hand. When applying com-
pressed air, strongly press the whole piston and adjust the pres-
sure so that it is raised evenly. Portion (A) (low & reverse brake
pressure) especially tends to tilt.
CAUTION:
Apply air gradually and allow low & reverse brake piston to
come out evenly.
7. Remove low & reverse brake piston from transaxle case by turn-
ing it.
8. Inspect transaxle case. Replace if damaged or worn.
SAT230D
SCIA7039E
Tool number: KV31103200 (J-39186)
SCIA7990E
SCIA6346J