EC-348
< SERVICE INFORMATION >
DTC P0448 EVAP CANISTER VENT CONTROL VALVE
Diagnosis Procedure
INFOID:0000000001702856
1.CHECK RUBBER TUBE
1. Turn ignition switch OFF.
2. Disconnect rubber tube connected to EVAP canister vent control valve (3).
3. Check the rubber tube for clogging.
- EVAP control system pressure sensor (1)
- EVAP canister (2)
OK or NG
OK >> GO TO 2.
NG >> Clean rubber tube using an air blower.
2.CHECK EVAP CANISTER VENT CONTROL VALVE
Refer to EC-349, "
Component Inspection".
OK or NG
OK >> GO TO 3.
NG >> Replace EVAP canister vent control valve.
3.CHECK IF EVAP CANISTER SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve attached.
2. Does water drain from the EVAP canister.
Ye s o r N o
Ye s > > G O T O 4 .
No >> GO TO 6.
4.CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 1.9 kg (4.2 lb).
OK or NG
TERMI-
NAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
28 WEVAP canister vent control
valve[Ignition switch: ON]BATTERY VOLTAGE
(11 - 14V)
32 PECM relay
(Self shut-off)[Engine is running]
[Ignition switch: OFF]
• For a few seconds after turning ignition
switch OFF0 - 1.0V
[Ignition switch: OFF]
• More than a few seconds after turning igni-
tion switch OFFBATTERY VOLTAGE
(11 - 14V)
105 G Power supply for ECM[Ignition switch: ON]BATTERY VOLTAGE
(11 - 14V)
BBIA0693E
PBIB1213E
EC-378
< SERVICE INFORMATION >
DTC P0456 EVAP CONTROL SYSTEM
DTC Confirmation Procedure
INFOID:0000000001702882
NOTE:
•If DTC P0456 is displayed with P0442, first perform trouble diagnosis for DTC P0456.
•After repair, make sure that the hoses and clips are installed properly.
• If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
•Open engine hood before conducting following procedure.
•If any of following conditions are met just before the DTC confirmation procedure, leave the vehicle
for more than 1 hour.
-Fuel filler cap is removed.
-Refilled or drained the fuel.
-EVAP component parts is/are removed.
•Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
2. Make sure the following conditions are met.
FUEL LEVEL SE: 0.25 - 1.4V
COOLAN TEMP/S: 0 - 32°C (32 - 90°F)
FUEL T/TMP SE: 0 - 35°C (32 - 95°F)
INT/A TEMP SE: More than 0°C (32°F)
If NG, turn ignition switch OFF and leave the vehicle in a cool
place (soak the vehicle) or refilling/draining fuel until the output
voltage condition of the “FUEL LEVEL SE” meets within the
range above and leave the vehicle for more than 1 hour. Then
start from step 1).
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON.
5. Select “EVAP V/S LEAK P0456” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode with
CONSULT-II.
Follow the instruction displayed.
6. Make sure that “OK” is displayed.
If “NG” is displayed, refer to EC-379, "
Diagnosis Procedure".
NOTE:
•If the engine speed cannot be maintained within the range displayed on CONSULT-II screen, go
to EC-69, "
Basic Inspection".
•Make sure that EVAP hoses are connected to EVAP canister purge volume control solenoid
valve properly.
Overall Function CheckINFOID:0000000001702883
WITH GST
Use this procedure to check the overall function of the EVAP very small leak function. During this check, a 1st
trip DTC might not be confirmed.
CAUTION:
• Never use compressed air, doing so may damage the EVAP system.
• Do not start engine.
PBIB2644E
PBIB0837E
DTC P0462, P0463 FUEL LEVEL SENSOR
EC-389
< SERVICE INFORMATION >
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DTC P0462, P0463 FUEL LEVEL SENSOR
Component DescriptionINFOID:0000000001702895
The fuel level sensor (3) is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to
the combination meter. The combination meter. sends the fuel level
sensor signal to the ECM through CAN communication line.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending on
the movement of the fuel mechanical float.
• Fuel level sensor unit and fuel pump (1)
• Fuel pressure regulator (2)
• Fuel tank temperature sensor (4)
On Board Diagnosis LogicINFOID:0000000001702896
NOTE:
•If DTC P0462 or P0463 is displayed with DTC U1000, U1001, first perform the trouble diagnosis for
DTC U1000, U1001. Refer to EC-143
.
•If DTC P0462 or P0463 is displayed with DTC U1010, first perform the trouble diagnosis for DTC
U1010. Refer to EC-145
.
• ECM receives two signals from the fuel level sensor circuit.One is fuel level sensor power supply circuit, and
the other is fuel level sensor ground circuit.This diagnosis indicates the former, to detect open or short circuit
malfunction.
DTC Confirmation ProcedureINFOID:0000000001702897
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at ignition
switch ON.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 5 seconds.
4. If 1st trip DTC is detected, go to EC-390, "
Diagnosis Procedure".
WITH GST
BBIA0704E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0462
0462Fuel level sensor circuit
low inputAn excessively low voltage from the sensor is
sent to ECM.• Harness or connectors
(CAN communication line is open or
shorted)
• Harness or connectors
(Fuel level sensor circuit is open or short-
ed)
• Combination meter
• Fuel level sensor P0463
0463Fuel level sensor circuit
high inputAn excessively high voltage from the sensor is
sent to ECM.
SEF195Y
DTC P0506 ISC SYSTEM
EC-393
< SERVICE INFORMATION >
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DTC P0506 ISC SYSTEM
DescriptionINFOID:0000000001702905
NOTE:
If DTC P0506 is displayed with other DTC, first perform the trouble diagnosis for the other DTC.
The ECM controls the engine idle speed to a specified level through the fine adjustment of the air, which is let
into the intake manifold, by operating the electric throttle control actuator. The operating of the throttle valve is
varied to allow for optimum control of the engine idling speed. The ECM calculates the actual engine speed
from signals of crankshaft position sensor (POS) and camshaft position sensor (PHASE).
The ECM controls the electric throttle control actuator so that the engine speed coincides with the target value
memorized in the ECM. The target engine speed is the lowest speed at which the engine can operate steadily.
The optimum value stored in the ECM is determined by taking into consideration various engine conditions,
such as during warming up, deceleration, and engine load (air conditioner, power steering and cooling fan
operation, etc.).
On Board Diagnosis LogicINFOID:0000000001702906
DTC Confirmation ProcedureINFOID:0000000001702907
NOTE:
• If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
•If the target idle speed is out of the specified value, perform EC-76, "
Idle Air Volume Learning",
before conducting DTC Confirmation Procedure. For the target idle speed, refer to the EC-548
.
TESTING CONDITION:
•Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
•Always perform the test at a temperature above −10°C (14°F).
WITH CONSULT-II
1. Open engine hood.
2. Start engine and warm it up to normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON again and select “DATA MONITOR”
mode with CONSULT-II.
5. Start engine and run it for at least 1 minute at idle speed.
6. If 1st trip DTC is detected, go to EC-393, "
Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-II” above.
Diagnosis ProcedureINFOID:0000000001702908
1.CHECK INTAKE AIR LEAK
1. Start engine and let it idle.
2. Listen for an intake air leak after the mass air flow sensor.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0506
0506Idle speed control sys-
tem RPM lower than ex-
pectedThe idle speed is less than the target idle speed
by 100 rpm or more.• Electric throttle control actuator
• Intake air leak
SEF174Y
DTC P0507 ISC SYSTEM
EC-395
< SERVICE INFORMATION >
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DTC P0507 ISC SYSTEM
DescriptionINFOID:0000000001702909
NOTE:
If DTC P0507 is displayed with other DTC, first perform the trouble diagnosis for the other DTC.
The ECM controls the engine idle speed to a specified level through the fine adjustment of the air, which is let
into the intake manifold, by operating the electric throttle control actuator. The operating of the throttle valve is
varied to allow for optimum control of the engine idling speed. The ECM calculates the actual engine speed
from signals of camshaft position sensor (POS) and camshaft position sensor (PHASE).
The ECM controls the electric throttle control actuator so that the engine speed coincides with the target value
memorized in the ECM. The target engine speed is the lowest speed at which the engine can operate steadily.
The optimum value stored in the ECM is determined by taking into consideration various engine conditions,
such as during warming up, deceleration, and engine load (air conditioner, power steering and cooling fan
operation, etc.).
On Board Diagnosis LogicINFOID:0000000001702910
DTC Confirmation ProcedureINFOID:0000000001702911
NOTE:
• If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
•If the target idle speed is out of the specified value, perform EC-76, "
Idle Air Volume Learning",
before conducting DTC Confirmation Procedure. For the target idle speed, refer to the EC-548
.
TESTING CONDITION:
•Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
•Always perform the test at a temperature above −10°C (14°F).
WITH CONSULT-II
1. Open engine hood.
2. Start engine and warm it up to normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON again and select “DATA MONITOR”
mode with CONSULT-II.
5. Start engine and run it for at least 1 minute at idle speed.
6. If 1st trip DTC is detected, go to EC-395, "
Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-II” above.
Diagnosis ProcedureINFOID:0000000001702912
1.CHECK PCV HOSE CONNECTION
Confirm that PCV hose is connected correctly.
OK or NG
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0507
0507Idle speed control sys-
tem RPM higher than
expectedThe idle speed is more than the target idle
speed by 200 rpm or more.• Electric throttle control actuator
• Intake air leak
• PCV system
SEF174Y
EC-400
< SERVICE INFORMATION >
DTC P0643 SENSOR POWER SUPPLY
DTC P0643 SENSOR POWER SUPPLY
On Board Diagnosis LogicINFOID:0000000001702917
This self-diagnosis has the one trip detection logic.
FAIL-SAFE MODE
When the malfunction is detected, ECM enters fail-safe mode and the MIL lights up.
DTC Confirmation ProcedureINFOID:0000000001702918
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 8V at idle.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for 1 second.
4. If DTC is detected, go to EC-402, "
Diagnosis Procedure".
WITH GST
Follow the procedure “WITH CONSULT-II” above.
DTC No.Trouble diagnosis
nameDTC detecting condition Possible cause
P0643
0643Sensor power supply
circuit shortECM detects a voltage of power source for
sensor is excessively low or high.• Harness or connectors
(APP sensor 1 circuit is shorted.)
(Throttle position sensor circuit is shorted.)
[Camshaft position sensor (PHASE) circuit is
shorted.]
• Accelerator pedal position sensor
• Throttle position sensor
• Camshaft position sensor (PHASE)
Engine operation condition in fail-safe mode
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) by the return
spring.
SEF058Y
EC-406
< SERVICE INFORMATION >
DTC P0850 PNP SWITCH
5. Maintain the following conditions for at least 60 consecutive sec-
onds.
6. If 1st trip DTC is detected, go to EC-408, "
Diagnosis Procedure".
Overall Function CheckINFOID:0000000001702925
Use this procedure to check the overall function of the park/neutral position (PNP) switch circuit. During this
check, a 1st trip DTC might not be confirmed.
WITH GST
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 69 (PNP switch signal)
and ground under the following conditions.
3. If NG, go to EC-408, "
Diagnosis Procedure".
ENG SPEED More than 1,100 rpm
COOLAN TEMP/S More than 70°C (158°F)
B/FUEL SCHDL 3.5 - 31.8 msec
VHCL SPEED SE More than 64km/h (29 MPH)
Shift lever Suitable position
SEF213Y
Condition (Shift lever) Voltage V (Known-good data)
P or N position (A/T, CVT)
Neutral position (M/T)Approx. 0
Except aboveBATTERY VOLTAGE
(11 - 14V)
SEC910C
EC-408
< SERVICE INFORMATION >
DTC P0850 PNP SWITCH
Diagnosis Procedure
INFOID:0000000001702927
A/T MODELS
1.CHECK PNP SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect PNP switch harness connector.
3. Turn ignition switch ON.
4. Check voltage between PNP switch terminal 1 and ground with
CONSULT-II or tester.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors E8, F8
• Harness for open or short between PNP switch and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
3.CHECK PNP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between PNP switch terminal 2 and ECM terminal 69.
Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK PNP SWITCH
Refer to AT-90, "
Component Inspection".
OK or NG
OK >> GO TO 5.
NG >> Replace PNP switch.
5.CHECK INTERMITTENT INCIDENT
Refer to EC-136
.
TERMI-
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NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
69 LPark/neutral position
(PNP) switch[Ignition switch: ON]
• Shift lever: P or N (A/T, CVT),
Neutral (M/T)BATTERY VOLTAGE
(11 - 14V)
[Ignition switch: ON]
• Except aboveApproximately 0V
Voltage: Battery voltage
PBIB3002E
Continuity should exist.