AT-124
< SERVICE INFORMATION >
DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)
DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)
DescriptionINFOID:0000000001703260
• This malfunction will not be detected while the OD OFF indicator lamp is indicating another self-diagnosis
malfunction.
• This malfunction is detected when the A/T does not shift into fourth gear position or the torque converter
clutch does not lock-up as instructed by the TCM. This is not caused by electrical malfunction (circuits open
or shorted) but by mechanical malfunction such as control valve sticking, improper solenoid valve operation,
malfunctioning oil pump or torque converter clutch, etc.
CONSULT-III Reference Value in Data Monitor ModeINFOID:0000000001703261
Remarks: Specification data are reference values.
On Board Diagnosis LogicINFOID:0000000001703262
• This is an OBD-II self-diagnostic item.
• Diagnostic trouble code “P0744 A/T TCC S/V FNCTN” with CONSULT-III is detected when A/T cannot per-
form lock-up even if electrical circuit is good.
• This diagnosis monitors actual gear position by checking the torque converter slip ratio calculated by TCM
as follows:
Torque converter slip ratio = A x C/B
A: Output shaft revolution signal from revolution sensor
B: Engine speed signal from ECM
C: Gear ratio determined as gear position which TCM supposes
If the actual gear position is much lower than the position (4th) supposed by TCM, the slip ratio will be much
less than normal. In case the ratio does not reach the specified value, TCM judges this diagnosis malfunc-
tion.
This malfunction will be caused when shift solenoid valve B is stuck closed.
• Gear positions supposed by TCM are as follows.
In case of gear position with no malfunctions: 1, 2, 3 and 4 positions
In case of gear position with shift solenoid valve B stuck closed: 1, 2, 2 and 1* positions to each gear position
above
*: “P0744 A/T TCC S/V FNCTN” is detected.
Possible CauseINFOID:0000000001703263
• Line pressure solenoid valve
• Torque converter clutch solenoid valve
• Each clutch
• Hydraulic control circuit
DTC Confirmation ProcedureINFOID:0000000001703264
CAUTION:
• Always drive vehicle at a safe speed.
• If performing this “DTC Confirmation Procedure” again, always turn ignition switch OFF and wait at
least 10 seconds before continuing.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-III
1. Start engine and select “DATA MONITOR” mode for “A/T” with CONSULT-III.
2. Touch “START”.
3. Make sure that output voltage of A/T fluid temperature sensor is within the range below.
FLUID TEMP SE: 0.4 - 1.5 V
If out of range, drive vehicle to decrease voltage (warm up the fluid) or stop engine to increase voltage
(cool down the fluid).
4. Select “TCC S/V FNCTN P0744” of “DTC WORK SUPPORT” mode for “A/T” with CONSULT-III and touch
“START”.
Item name Condition Display value (Approx)
TCC S/V DUTY Lock-up OFF ⇔ Lock-up ON 4% ⇔ 94%
AT-156
< SERVICE INFORMATION >
DTC BATT/FLUID TEMP SEN (A/T FLUID TEMP SENSOR CIRCUIT AND TCM
POWER SOURCE)
OK >> GO TO 7.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
7.CHECK A/T FLUID TEMPERATURE SENSOR WITH TERMINAL CORD ASSEMBLY
1. Turn ignition switch OFF.
2. Disconnect terminal cord assembly connector in engine room.
3. Check resistance between terminal cord assembly terminals.
4. Reinstall any part removed.
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts.
8.DETECT MALFUNCTIONING ITEM
1. Remove oil pan. Refer to AT-216, "
Control Valve Assembly and Accumulators" .
2. Check the following items:
- A/T fluid temperature sensor
• Check resistance between terminal cord assembly harness con-
nector terminals while changing temperature as shown.
- Harness of terminal cord assembly for short or open
OK or NG
OK >> GO TO 9.
NG >> Repair or replace damaged parts.
9.CHECK DTC
Perform AT-152, "
DTC Confirmation Procedure" .
OK or NG
OK >>INSPECTION END
NG >> GO TO 10.
10.CHECK TCM
1. Check TCM input/output signal. Refer to AT-71, "
TCM Terminal and Reference Value" .
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >>INSPECTION END
NG >> Repair or replace damaged parts.
Component InspectionINFOID:0000000001703312
A/T FLUID TEMPERATURE SENSOR
Item Connector Terminal Temperature
[°C (°F)]Resistance
(Approx.)
A/T fluid tem-
perature sensorF30 6 - 720 (68) 2.5 kΩ
80 (176) 0.3 kΩ
SCIA4948E
Item Connector Terminal Temperature
[°C (°F)]Resistance
(Approx.)
A/T fluid tem-
perature sensorF30 6 - 720 (68) 2.5 kΩ
80 (176) 0.3 kΩ
SCIA7831E
DTC BATT/FLUID TEMP SEN (A/T FLUID TEMP SENSOR CIRCUIT AND TCM
POWER SOURCE)
AT-157
< SERVICE INFORMATION >
D
E
F
G
H
I
J
K
L
MA
B
AT
N
O
P
• Remove oil pan. Refer to AT-216, "Control Valve Assembly and
Accumulators" .
• Check resistance between terminal cord assembly harness con-
nector terminals while changing temperature as shown.
Item Connector Terminal Temperature
[°C (°F)]Resistance
(Approx.)
A/T fluid tem-
perature sensorF30 6 - 720 (68) 2.5 kΩ
80 (176) 0.3 kΩ
SCIA7831E
AT-268
< SERVICE INFORMATION >
REPAIR FOR COMPONENT PARTS
• Check to see that retainer plates are properly positioned in control
valve lower body.
• Check to see that retainer plates are properly positioned in control
valve upper body.
Oil Strainer
Check wire netting of oil strainer for damage. Replace if necessary.
Shift Solenoid Valves “A” and “B”, Line Pressure Solenoid Valve, Torque Converter Clutch Solenoid Valve and Over-
run Clutch Solenoid Valve
Measure resistance.
• For shift solenoid valve A, refer to AT-137, "
Component Inspec-
tion".
• For shift solenoid valve B, refer to AT-142, "
Component Inspec-
tion".
• For line pressure solenoid valve, refer to AT-133, "
Component
Inspection".
• For torque converter clutch solenoid valve, refer to AT-122, "
Com-
ponent Inspection".
• For overrun clutch solenoid valve, refer to AT-147, "
Component
Inspection".
A/T Fluid Temperature Sensor
Measure resistance.
SCIA4978E
SCIA4979E
SCIA3291E
SCIA3485E
REPAIR FOR COMPONENT PARTS
AT-269
< SERVICE INFORMATION >
D
E
F
G
H
I
J
K
L
MA
B
AT
N
O
P
• For A/T fluid temperature sensor, refer to AT-156, "Component
Inspection".
Line Pressure Relief Valve Springs and Torque Converter Pressure Holding Spring
• Check each spring for damage or deformation. Also measure free
length and outer diameter. Refer to AT-343, "
Control Valves".
• Replace springs if deformed or fatigued.
ASSEMBLY
1. Install control valve upper, inter and lower body.
a. Place oil circuit of control valve upper body face up. Install steel
balls in their proper positions.
b. Install reamer bolts (F) from bottom of control valve upper body
(1). Using reamer bolts (F) as guides, install separating plate (2)
as a set.
SCIA7533E
SAT138D
SAT871J
SCIA7010E
THERMOSTAT
CO-17
< SERVICE INFORMATION >
C
D
E
F
G
H
I
J
K
L
MA
CO
N
P O
THERMOSTAT
ComponentINFOID:0000000001702541
Removal and InstallationINFOID:0000000001702542
REMOVAL
1. Drain engine coolant. Refer to CO-8, "Changing Engine Coolant".
2. Remove water inlet.
3. Remove thermostat.
4. Remove water pump. Refer to CO-16
.
5. Remove thermostat housing.
INSPECTION AFTER REMOVAL
• Place a thread (A) so that it is caught in the valves of thermostat
(1). Immerse fully in a container (B) filled with water. Heat while
stirring.
• The valve opening temperature is the temperature at which the
valve opens and falls from the thread.
• Continue heating. Check the full open valve lift amount.
• After checking the maximum valve lift amount, lower the water
temperature and check the valve closing temperature.
1. Thermostat housing 2. Water hose (models with oil cooler) 3. Radiator hose (lower)
4. Water inlet 5. Thermostat 6. Rubber ring
7. Gasket A. To oil cooler B. To radiator
Engine front
PBIC4485E
PBIC3314J
CVT-4
DTC P1740 LOCK-UP SELECT SOLENOID
VALVE CIRCUIT ..............................................
132
Description .............................................................132
CONSULT-III Reference Value in Data Monitor
Mode ......................................................................
132
On Board Diagnosis Logic .....................................132
Possible Cause ......................................................132
DTC Confirmation Procedure ................................132
Wiring Diagram - CVT - L/USSV ............................133
Diagnosis Procedure .............................................134
Component Inspection ...........................................135
DTC P1745 LINE PRESSURE CONTROL ......136
Description .............................................................136
On Board Diagnosis Logic .....................................136
Possible Cause ......................................................136
DTC Confirmation Procedure ................................136
Diagnosis Procedure .............................................136
DTC P1777 STEP MOTOR - CIRCUIT ............137
Description .............................................................137
CONSULT-III Reference Value in Data Monitor
Mode ......................................................................
137
On Board Diagnosis Logic .....................................137
Possible Cause ......................................................137
DTC Confirmation Procedure ................................137
Wiring Diagram - CVT - STM .................................138
Diagnosis Procedure .............................................139
Component Inspection ...........................................140
DTC P1778 STEP MOTOR - FUNCTION ........141
Description .............................................................141
CONSULT-III Reference Value in Data Monitor
Mode ......................................................................
141
On Board Diagnosis Logic .....................................141
Possible Cause ......................................................141
DTC Confirmation Procedure ................................141
Diagnosis Procedure .............................................142
OVERDRIVE CONTROL SWITCH ..................143
Description .............................................................143
CONSULT-III Reference Value in Data Monitor
Mode ......................................................................
143
Wiring Diagram - CVT - ODSW .............................144
Diagnosis Procedure .............................................144
Component Inspection ...........................................146
SHIFT POSITION INDICATOR CIRCUIT ........148
Description .............................................................148
CONSULT-III Reference Value in Data Monitor
Mode ......................................................................
148
Diagnosis Procedure .............................................148
TROUBLE DIAGNOSIS FOR SYMPTOMS .....149
Wiring Diagram - CVT - NONDTC .........................149
O/D OFF Indicator Lamp Does Not Come On ......151
Engine Cannot Be Started in "P" and "N" Position .153
In "P" Position, Vehicle Moves Forward or Back-
ward When Pushed ...............................................
153
In "N" Position, Vehicle Moves ..............................154
Large Shock "N" → "R" Position ...........................154
Vehicle Does Not Creep Backward in "R" Position .155
Vehicle Does Not Creep Forward in "D" or "L" Po-
sition ......................................................................
156
Vehicle Speed Does Not Change in "L" Position ..157
Vehicle Speed Does Not Change in overdrive-off
mode .....................................................................
158
Vehicle Speed Does Not Change in "D" Position .159
Vehicle Does Not Decelerate by Engine Brake ....159
TRANSMISSION CONTROL MODULE ...........161
Removal and Installation .......................................161
CVT SHIFT LOCK SYSTEM .............................162
Description ............................................................162
Shift Lock System Electrical Parts Location ..........162
Wiring Diagram - CVT - SHIFT .............................163
Diagnosis Procedure .............................................163
SHIFT CONTROL SYSTEM .............................167
Removal and Installation .......................................167
Control Device Disassembly and Assembly .........170
Selector Lever Knob Removal and Installation .....170
Adjustment of CVT Position ..................................171
Checking of CVT Position .....................................171
KEY INTERLOCK CABLE ...............................173
Removal and Installation .......................................173
AIR BREATHER HOSE ....................................176
Removal and Installation .......................................176
DIFFERENTIAL SIDE OIL SEAL .....................177
Removal and Installation .......................................177
TRANSAXLE ASSEMBLY ...............................178
Removal and Installation .......................................178
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................
181
General Specification ............................................181
Vehicle Speed When Shifting Gears .....................181
Stall Speed ............................................................181
Line Pressure ........................................................181
Solenoid Valves ....................................................182
CVT Fluid Temperature Sensor ............................182
Primary Speed Sensor ..........................................182
Secondary Speed Sensor .....................................182
Removal and Installation .......................................182
CVT-22
< SERVICE INFORMATION >
CVT SYSTEM
Input/Output Signal of TCM
INFOID:0000000001703441
*1: Input by CAN communications.
*2: Output by CAN communications.
*3: If these input and output signals are different, the TCM triggers the fail-safe function.
Line Pressure and Secondary Pressure ControlINFOID:0000000001703442
• When an input torque signal equivalent to the engine drive force is sent from the ECM to the TCM, the TCM
controls the line pressure solenoid valve and secondary pressure solenoid valve.
• This line pressure solenoid controls the pressure regulator valve as the signal pressure and adjusts the pres-
sure of the operating oil discharged from the oil pump to the line pressure most appropriate to the driving
state. Secondary pressure is controlled by decreasing line pressure.
NORMAL CONTROL
Control itemFluid
pressure
controlSelect con-
trolShift controlLock-up
controlCAN com-
munication
controlFail-safe
function
(*3)
InputPNP switch XXXXXX
Accelerator pedal position signal
(*1)XXXXXX
Closed throttle position signal
(*1)X XXX
Engine speed signal
(*1)XX XXX
CVT fluid temperature sensor X X X X X
Stop lamp switch signal
(*1)X XXX
Overdrive control signal
(*1)XX
Primary speed sensor X X X X X
Secondary speed sensor X X X X X X
Primary pressure sensor X X
Secondary pressure sensor X X X
TCM power supply voltage signal X X X X X X
Out-
putStep motor X X
TCC solenoid valve X X X
Lock-up select solenoid valve X X X
Line pressure solenoid valve X X X X
Secondary pressure solenoid valve X X X
O/D OFF indicator signal
(*2)XX
SCIA1846E