EC-496
< ON-VEHICLE MAINTENANCE >[VK56DE]
EVAP LEAK CHECK
EVAP LEAK CHECK
How to Detect Fuel Vapor LeakageINFOID:0000000001351309
CAUTION:
• Never use compressed air or a high pressure pump.
• Do not exceed 4.12 kPa (0.042 kg/cm
2, 0.6 psi) of pressure in EVAP system.
NOTE:
• Do not start engine.
• Improper installation of EVAP service port adapter to the EVAP service port may cause a leak.
WITH CONSULT-IIl
1. Attach the EVAP service port adapter securely to the EVAP service port.
2. Also attach the pressure pump and hose to the EVAP service port adapter.
3. Turn ignition switch ON.
4. Select the “EVAP SYSTEM CLOSE” of “WORK SUPPORT MODE” with CONSULT-IIl.
5. Touch “START”. A bar graph (Pressure indicating display) will appear on the screen.
6. Apply positive pressure to the EVAP system until t he pressure indicator reaches the middle of the bar
graph.
7. Remove EVAP service port adapter and hose with pressure pump.
8. Locate the leak using a leak detector. Refer to EC-37, "
Descrip-
tion".
WITHOUT CONSULT-IIl
1. Attach the EVAP service port adapter securely to the EVAP ser- vice port.
2. Also attach the pressure pump with pressure gauge to the EVAP service port adapter.
SEF200U
BBIA0366E
SEF462UA
Revision: March 2010 2008 QX56
DIAGNOSIS SYSTEM (BCM)EXL-23
< FUNCTION DIAGNOSIS >
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DIAGNOSIS SYSTEM (BCM)
COMMON ITEM
COMMON ITEM : Diagnosis DescriptionINFOID:0000000001547118
BCM CONSULT-III FUNCTION
CONSULT-III performs the following functions via CAN communication with BCM.
COMMON ITEM : CONSULT-III FunctionINFOID:0000000001547119
ECU IDENTIFICATION
Displays the BCM part No.
SELF-DIAG RESULT
Refer to BCS-50, "DTCIndex".
EXTERNAL LAMP
EXTERNAL LAMP : CONSULT-III FunctionINFOID:0000000001547120
WORK SUPPORT
1 : Initial setting
DATA MONITOR
Diagnosis mode Function Description
WORK SUPPORT Changes the setting for each system function.
SELF-DIAG RESULTS Displays the diagnosis results judged by BCM.
CAN DIAG SUPPORT MNTR Monitors the reception status of CAN communication viewed from BCM.
DATA MONITOR The BCM input/output signals are displayed.
ACTIVE TEST The signals used to activate each device are forcibly supplied from BCM.
ECU IDENTIFICATION The BCM pa rt number is displayed.
CONFIGURATION This function is not used even though it is displayed.
Service item Setting item Setting
BATTERY SAVER SET ON
1With the exterior lamp battery saver function
OFF Without the exterior lamp battery saver function
ILL DELAY SET MODE 1
145 sec.
Sets delay timer function timer operation time
(All doors closed)
MODE 2
Without the func-
tion
MODE 3 30 sec.
MODE 4 60 sec.
MODE 5 90 sec.
MODE 6 120 sec.
MODE 7 150 sec.
MODE 8 180 sec.
CUSTOM A/LIGHT SET-
TING MODE 1
1Normal
MODE 2 More sensitive setting than normal setting (Turns ON earlier than normal operation.)
MODE 3 More sensitive setting than MODE 2 (Turns ON earlier than MODE 2.)
MODE 4 Less sensitive setting than normal setting (Turns ON later than normal operation.)
Revision: March 2010 2008 QX56
EXL-26
< FUNCTION DIAGNOSIS >
DIAGNOSIS SYSTEM (IPDM E/R)
DIAGNOSIS SYSTEM (IPDM E/R)
CONSULT - III Function (IPDM E/R)INFOID:0000000001547122
APPLICATION ITEM
CONSULT-III performs the following functi ons via CAN communication with IPDM E/R.
DATA MONITOR
Monitor item
ACTIVE TEST
Te s t i t e m
Diagnosis mode Description
Self Diagnostic Result Displays the diagnosis results judged by IPDM E/R.
Data Monitor Displays the real-time input/output data from IPDM E/R input/output data.
Active Test IPDM E/R can provide a drive signal to electronic components to check their operations.
CAN Diag Support Monitor The results of transmit/receive diagnosis of CAN communication can be read.
Monitor Item
[Unit] MAIN SIG-
NALS Description
TAIL & CLR REQ
[Off/On] ×Displays the status of the tail and clearance lamp request signal received from
BCM via CAN communication.
HL LO REQ
[Off/On] ×
Displays the status of the low beam request signal received from BCM via CAN
communication.
HL HI REQ
[Off/On] ×
Displays the status of the high beam request signal received from BCM via CAN
communication.
FR FOG REQ
[Off/On] ×Displays the status of the front fog light request signal received from BCM via
CAN communication.
IGN RLY
[Off/On] ×
Displays the status of the ignition relay judged by the IPDM E/R-.
DTRL REQ
[Off] ×
Displays the status of the daytime light request signal received from the BCM via
CAN communication.
Test item
Operation Description
EXTERNAL LAMPS Off
OFF
TAIL Operates the tail lamp relay.
Lo Operates the headlamp low relay.
Hi Operates the headlamp low relay and ON/OFF the headlamp high relay at 1 sec-
ond intervals.
Fog Operates the front fog lamp relay.
Revision: March 2010 2008 QX56
FSU-8
< ON-VEHICLE MAINTENANCE >
ON-VEHICLE SERVICE
• Your alignment machine should be regularly calibrated in order to give correct information.
• Check with the manufacturer of your specific alignment machine for their recommended Service/Cali-
bration Schedule.
THE ALIGNMENT PROCESS
IMPORTANT: Use only the alignment specifications listed in this Service Manual. Refer to FSU-25,
"Wheelarch Height (Unladen*1)" .
1. When displaying the alignment settings, many alignment machines use “indicators”: (Green/red, plus or minus, Go/No Go). Do NOT use these indicators.
• The alignment specifications programmed into your alignment machine that operate these indicators may not be correct.
• This may result in an ERROR.
2. Some newer alignment machines are equipped with an optional “Rolling Compensation” method to “com- pensate” the sensors (alignment targets or head units). Do NOT use this “Rolling Compensation”
method.
• Use the “Jacking Compensation” method. After inst alling the alignment targets or head units, raise the
vehicle and rotate the wheels 1/2 turn both ways.
• See Instructions in the alignment machine you are using for more information.
CAMBER AND CASTER
1. Measure camber and caster of both the right and left wheels
with a suitable alignment gauge and adjust as necessary to
specification.
NOTE:
Some vehicles may be equipped with straight (non-adjustable)
lower link bolts and washers. In order to adjust camber and
caster on these vehicles, first replace the lower link bolts and
washers with adjustable (cam) bolts and washers.
2. If outside of the specified value, adjust camber and caster using the cam bolts (1) in the front lower link (2).
CAUTION:
After adjusting the camber and caster check the toe-in.
NOTE:
Camber changes about 3' (0.05 °) with each graduation of one
cam bolt (1). Refer to table below for examples of lower link cam
bolt (1) effect on camber and caster.
3. Tighten the cam bolt nuts to specification. Refer to FSU-14, "
Component" .
TOE-IN
WARNING:
• Always perform the following procedure on a flat surface.
Camber
and caster
: Refer to
FSU-25, "
Wheelarch Height (Un-
laden*1)" .
SRA096A
WEIA0153E
Rear cam bolt 1 In 1 Out 1 In 1 Out 0 01 In 1 Out
Front cam bolt 1 Out 1 In 1 In 1 Out 1 In 1 Out 0 0
Camber
Degree minute
(Decimal degree) 0 (0) 0 (0) 7' (0.12
°) - 7' (-0.12 °)3' (0.05 °) - 3' (-0.05 °)3' (0.05 °) - 3' (-0.05 °)
Caster
Degree minute
(Decimal degree) - 14' (-0.23
°) 14' (0.23 °) 0 (0) 0 (0) 7' (0.12 °) - 7' (-0.12 °) - 7' (-0.12 °)7' (0.12 °)
Revision: March 2010 2008 QX56
CONSULT-III CHECKING SYSTEMGI-47
< BASIC INSPECTION >
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x : Applicable
*1: With intelligent cruise control
*2: With 4-wheel drive
*3: With security card installed
CONSULT-III Data Link Connector (DLC) CircuitINFOID:0000000001555031
INSPECTION PROCEDURE
If the CONSULT-III cannot diagnose the sys tem properly, check the following items.
NOTE:
The CAN and DDL2 circuits from DLC pins 6, 7 and 14 may be connected to more than one system. A short in
any circuit connected to a control unit in one system may affect CONSULT-III access to other systems.
Passenger AirbagDisplays the STATUS (readiness) of the front passen-
ger air bag. ----x-----------
AV COMM monitor The condition of AV communication can be indicated.------------x---
Configuration Sets control module parame
ters to match vehicle op-
tions. ------x---------
PIN read
*3This mode shows the BCM-specific 5-digit code. ------x---------
Control unit initial-
ization
*3All registered ignition key IDs in NATS components
can be initialized and new IDs can be registered. ------x---------
Diagnostic test
mode Function
ENGINE
TRANSMISSION
ICC
*1
ABS
AIR BAG
IPDM E/R BCM
METER/M&A
INTELLIGENT KEY
AUTO DRIVE POS.
REARVIEW CAMERA AIR LEVELIZER MULTI AV
ALL MODE AWD/4WD
*2
HVAC
SONAR
Symptom Check item
CONSULT-III cannot access
any system. • CONSULT-III DLC power supply circuit (Terminal 8) and ground circuit (Terminal 4)
CONSULT-III cannot access in-
dividual system. (Other sys-
tems can be accessed.) • Power supply and ground circuit for the control unit of the system (For detailed circuit, refer to wiring
diagram for each system.)
• Open or short circuit between the system and CONSULT-III DLC (For detailed circuit, refer to wiring diagram for each system.)
• Open or short circuit CAN communication line. Refer to LAN-14, "
Trouble Diagnosis Flow Chart".
Revision: March 2010 2008 QX56
PRECAUTIONSHA-11
< PRECAUTION >
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The oil contained inside the vacuum pump is not compatible with the
specified oil for HFC-134a (R-134a) A/C systems. The vent side of
the vacuum pump is exposed to atmospheric pressure so the vac-
uum pump oil may migrate out of the pump into the service hose.
This is possible when the pump is switched off after evacuation (vac-
uuming) and hose is connected to it.
To prevent this migration, use a manual valve situated near the
hose-to-pump connection, as follows.
• Usually vacuum pumps have a manual isolator valve as part of the
pump. Close this valve to isolate the service hose from the pump.
• For pumps without an isolator, use a hose equipped with a manual shut-off valve near the pump end. Close the valve to isolate the
hose from the pump.
• If the hose has an automatic shut off valve, disconnect the hose from the pump: as long as the hose is connected, the valve is open
and lubricating oil may migrate.
Some one-way valves open when vacuum is applied and close
under a no vacuum condition. Such valves may restrict the pump's
ability to pull a deep vacuum and are not recommended.
MANIFOLD GAUGE SET
Be certain that the gauge face indicates HFC-134a (R-134a or
134a). Make sure the gauge set has 1/2 ″-16 ACME threaded con-
nections for service hoses. Confirm the set has been used only with
refrigerant HFC-134a (R-134a) along with specified oil.
SERVICE HOSES
Be certain that the service hoses display the markings described
(colored hose with black stripe). All hoses must include positive shut-
off devices (either manual or aut omatic) near the end of the hoses
opposite the manifold gauge.
SERVICE COUPLERS
RHA270D
SHA533D
RHA272D
Revision: March 2010 2008 QX56
OIL
HA-23
< ON-VEHICLE MAINTENANCE >
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1. Before connecting recovery/recycling equipment to vehicle, check recovery/recycling equipment gauges.
No refrigerant pressure should be displayed. If NG, recover refrigerant from equipment lines.
2. Connect recovery/recycling equipment to vehicle. Confir m refrigerant purity in supply tank using recovery/
recycling equipment and refrigerant identifier. If NG, refer to HA-4, "
Contaminated Refrigerant".
3. Confirm refrigerant purity in vehicle A/C system using recovery/recycling equipment and refrigerant identi-
fier. If NG, refer to HA-4, "
Contaminated Refrigerant".
4. Discharge refrigerant into the refrigerant recove ry/recycling equipment. Measure oil discharged into the
recovery/recycling equipment.
5. Drain the oil from the “old” (removed) compress or into a graduated container and recover the amount of
oil drained.
6. Drain the oil from the “new” compressor into a separate, clean container.
7. Measure an amount of new oil installed equal to am ount drained from “old” compressor. Add this oil to
“new” compressor through the suction port opening.
8. Measure an amount of new oil equal to the amount recovered during discharging. Add this oil to “new” compressor through the suction port opening.
9. If the liquid tank also needs to be replaced, add an additional 5 m (0.2 US fl oz, 0.2 Imp fl oz) of oil at this time.
CAUTION:
Do not add this 5 m (0.2 US fl oz, 0.2 Imp fl oz) of oil if only replacing the compressor.
1. New compressor2. Old compressor3. Recovery/recycling equipment
4. Measuring cup X 5. Measuring cup Y6. New oil
A. Drain oil from the new compressor into clean container B. Record amount of oil recovered C.
Add an additional 5 m (0.2 US fl oz,
0.2 Imp fl oz) of new oil when replacing
liquid tank
D. Install new oil equal to recorded amounts in measuring cups X plus Y
WJIA1716E
Revision: March 2010 2008 QX56
HA-28
< ON-VEHICLE MAINTENANCE >
ELECTRICAL LEAK DETECTOR
Keep the probe inserted for at least 10 seconds. Use caution not to contaminate the probe tip with water
or dirt that may be in the drain hose.
5. If a leak is detected, verify at least once by blowing compressed air into the area of the suspected leak, then repeat the leak check.
6. Do not stop when one leak is found. Continue to check for additional leaks at all system components and connections.
7. If no leaks are found, perform steps 8 - 11.
8. Start the engine.
9. Set the heater A/C controls as follows: NOTE:
For the automatic system, turn OF F the automatic controls and set the heater A/C controls manually.
a. A/C switch to ON
b. Air flow to VENT mode
c. Intake position to RECIRCULATION mode
d. Temperature to MAX cold
e. Blower fan speed to HIGH
10. Run the engine at 1,500 rpm for at least 2 minutes.
11. Turn the engine OFF and perform the leak check again following steps 4 through 6 above.
Refrigerant leaks should be checked immediately after turning
the engine OFF. Begin with the leak detector at the compressor.
The pressure on the high pressure side will gradually drop after
the refrigerant circulation stops and pressure on the low pres-
sure side will gradually rise, as shown in the graph. Some leaks
are more easily detected when the pressure is high.
12. Before connecting the recovery/recycling equipment to the vehicle, check the recovery/recycling equip-
ment gauges. No refrigerant pressure should be displayed. If pressure is displayed, recover the refriger-
ant from the equipment lines and t hen check the refrigerant purity.
13. Confirm refrigerant purity in supply tank using recovery/recycling equipment and refrigerant identifier
equipment (J-41810-NI).
14. Confirm the refrigerant purity in the vehicle's A/C system using recovery/recycling equipment and refriger-
ant identifier equipment (J-41810-NI).
15. Discharge the A/C system using recovery/recycling equipment. Repair the leaking fitting or component as
necessary.
16. Evacuate and recharge the A/C system and perform the leak test to confirm th\
at there are no refrigerant leaks.
17. Conduct the Operational Check to ensure system works properly. Refer to HAC-108,
"SymptomMatrixChart" and HAC-110, "Diagnostic Work Flow".
SHA839E
Revision: March 2010 2008 QX56