2008
QUICK REFERENCE CHART: QX56
Front Disc Brake
INFOID:0000000006237753
Unit: mm (in)
Rear Disc BrakeINFOID:0000000006237754
Unit: mm (in)
Fluids and LubricantsINFOID:0000000006237752
Brake model AD41VA
Brake pad Standard thickness (new) 12.0 (0.476)
Repair limit thickness 1.0 (0.039)
Disc rotor Standard thickness (new) 30 (1.181)
Repair limit thickness 28 (1.102)
Maximum uneven wear (measured at 8 positions) 0.015 (0.0006)
Runout limit (with it attached to the vehicle) 0.03 (0.001)
Brake model
AD14VE
Brake pad Standard thickness (new) 12.0 (0.472)
Repair limit thickness 1.0 (0.039)
Disc rotor Standard thickness (new) 14.0 (0.551)
Repair limit thickness 12.5 (0.492)
Maximum uneven wear (measured at 8 positions) 0.015 (0.0006)
Runout limit (with it attached to the vehicle) 0.05 (0.002)
Description
Capacity (Approximate)
Metric US measure Imp measure
Fuel 105.8 28 gal 23 1/4 gal
Engine oil
Drain and refill With oil filter change
6.5 6 7/8 qt 5 3/4 qt
Without oil filter change 6.2 6 1/2 qt 5 1/2 qt
Dry engine (engine overhaul) 7.6 8 qt 6 3/4 qt
Cooling system With reservoir
at MAX level
14.4
15 1/4 qt 12 5/8 qt
Automatic transmission fluid (ATF) 10.6 11 1/4 qt 9 3/8 qt
Rear final drive oil 1.75 3 3/4 pt 3 1/8 pt
Transfer fluid 3.0 3 1/8 qt 2 5/8 qt
Front final drive oil 1.6 3 3/8 pt 2 7/8 pt
Power steering fluid (PSF) 1.0 1 1/8 qt 7/8 qt
Brake fluid — — —
Brake grease — — —
Multi-purpose grease — — —
Windshield washer fluid 4.9 5 1/8 qt 4 3/8 qt
Air conditioning system refrigerant 1.08 ± 0.05 kg 2.38 ± 0.11 lb 2.38 ± 0.11 lb
Air conditioning system oil 290 m9.8 fl oz 10.2 fl oz
SERVICE DATA AND SPECIFICATIONS (SDS)DLN-177
< SERVICE DATA AND SPECIFICATIONS (SDS) [ATX14B]
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000001604421
Inspection and AdjustmentINFOID:0000000001604422
CLEARANCE BETWEEN INNER GEAR AND OUTER GEAR
Unit: mm (in)
CLUTCH
Unit: mm (in)
PINION GEAR END PLAY
Unit: mm (in)
CLEARANCE BETWEEN SHIFT FORK AND SLEEVE
Unit: mm (in)
SELECTIVE PARTS
Sub-oil Pump
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information. Applied model
4WD
VK56DE A/T
Transfer model AT X 1 4 B
Fluid capacity (Approx.) (US qt, lmp qt) 3.0 (3-1/8, 2-5/8)
Gear ratio High
1.000
Low 2.625
Number of teeth Planetary
gear
Sun gear
57
Internal gear 91
Front drive sprocket 38
Front drive shaft 38
ItemSpecification
Sub-oil pump 0.015 - 0.035 (0.0006 - 0.0014)
Main oil pump 0.015 - 0.035 (0.0006 - 0.0014)
ItemLimit value
Drive plate 1.4 (0.055)
ItemStandard
Pinion gear end play 0.1 - 0.7 (0.004 - 0.028)
ItemStandard
Shift fork and sleeve Less than 0.36 (0.0142)
Gear thicknessPart number*
Inner gear Outer gear
9.27 - 9.28 (0.3650 - 0.3654) 31346 0W46231347 0W462
9.28 - 9.29 (0.3654 - 0.3657) 31346 0W46131347 0W461
9.29 - 9.30 (0.3657 - 0.3661) 31346 0W46031347 0W460
Revision: March 2010 2008 QX56
DIFFERENTIAL GEAR OILDLN-207
< ON-VEHICLE MAINTENANCE > [FRONT FINAL DRIVE: M205]
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ON-VEHICLE MAINTENANCE
DIFFERENTIAL GEAR OIL
Changing Differential Gear OilINFOID:0000000001604443
DRAINING
1. Stop the engine.
2. Remove the drain plug from the front final drive assembly to drain the differential gear oil.
3. Install the drain plug with sealant applied on the thr eads to the front final drive assembly. Tighten to the
specified torque. Refer to DLN-214, "
Disassembly and Assembly".
• Use High Performance Thread Sealant or equivalent. Refer to GI-15, "
Recommended Chemical Prod-
ucts and Sealants".
FILLING
1. Remove the filler plug from the front final drive assembly.
2. Fill the front final drive assembly with new differential gear oil
until the level reaches the specified level near the filler plug hole.
3. Install the filler plug with sealant applied on the threads to the front final drive assembly. Tighten to the specified torque. Refer
to DLN-214, "
Disassembly and Assembly".
• Use High Performance Thread Sealant or equivalent. Refer to GI-15, "
Recommended Chemical Products and Sealants".
Checking Differential Gear OilINFOID:0000000001604444
DIFFERENTIAL GEAR OIL LEAKAGE AND LEVEL
1. Make sure that differential gear oil is not leaking from the front final drive assembly or around it.
2. Check the differential gear oil level from the filler plug hole as
shown.
CAUTION:
Do not start engine while checki ng differential gear oil level.
3. Install the filler plug with sealant applied on the threads to the front final drive assembly. Tighten to the specified torque. Refer
to DLN-214, "
Disassembly and Assembly".
• Use High Performance Thread Sealant or equivalent. Refer to GI-15, "
Recommended Chemical Products and Sealants".
Differential gear oil
grade and capacity
: Refer to
MA-12, "
Fluids
and Lubricants".
LDIA0176E
LDIA0176E
Revision: March 2010 2008 QX56
SERVICE DATA AND SPECIFICATIONS (SDS)DLN-231
< SERVICE DATA AND SPECIFICATIONS (SDS) [FRONT FINAL DRIVE: M205]
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000001604450
* Option
Inspection and AdjustmentINFOID:0000000001604451
DRIVE GEAR RUNOUT
Unit: mm (in)
SIDE GEAR CLEARANCE
Unit: mm (in)
PRELOAD TORQUE
(Gear ratio :2.937 type)
Unit: N·m (kg-m, in-lb)
PRELOAD TORQUE
(Gear ratio :3.357 type)
Unit: N·m (kg-m, in-lb)
BACKLASH
Applied model 4WD
VK56DE A/T
SE LE, SE*
Final drive model M205
Gear ratio 2.9373.357
Number of teeth (Drive gear/Drive pinion) 47/1647/14
Differential gear oil capacity (Approx.) 1.6 (3 3/8 US pt, 2 7/8 Imp pt)
Number of pinion gears 2
Drive pinion adjustment spacer type Collapsible
ItemLimit
Drive gear back face 0.08 (0.0031) or less
ItemStandard
Side gear back clearance (Clearance between side gear and dif-
ferential case for adjusting side gear backlash) 0.20 (0.0079) or less
(Each gear should rotate smoothly without excessive resistance during differential motion.)
Item Standard
Drive pinion bearing preload torque 2.3 - 3.4 (0.24 - 0.34, 21 - 30)
Total preload torque
(Total preload torque = drive pinion bearing preload torque + side
bearing preload torque). 3.09 - 4.87 (0.32 - 0.49, 28 - 43)
Item
Standard
Drive pinion bearing preload torque 2.3 - 3.4 (0.24 - 0.34, 21 - 30)
Total preload torque
(Total preload torque = drive pinion bearing preload torque + side
bearing preload torque). 2.98 - 4.76 (0.31 - 0.48, 27 - 42)
Revision: March 2010
2008 QX56
DLN-242
< ON-VEHICLE MAINTENANCE >[REAR FINAL DRIVE: R230]
DIFFERENTIAL GEAR OIL
ON-VEHICLE MAINTENANCE
DIFFERENTIAL GEAR OIL
Changing Differential Gear OilINFOID:0000000001604457
DRAINING
1. Stop the engine.
2. Remove the drain plug and gasket from the rear final drive
assembly to drain the differential gear oil.
3. Install the drain plug with a new gasket to the rear final drive assembly. Tighten to the specified torque. Refer to DLN-251,
"Disassembly and Assembly".
CAUTION:
Do not reuse gasket.
FILLING
1. Remove the filler plug and gasket from the rear final drive assembly.
2. Fill the rear final drive assembly with new differential gear oil until the level reaches the specified level near the filler plug hole.
3. Install the filler plug with a new gasket on it to the rear final drive assembly. Tighten to the specified torque. Refer to DLN-251,
"Disassembly and Assembly".
CAUTION:
Do not reuse gasket.
Checking Differential Gear OilINFOID:0000000001604458
OIL LEAKAGE AND OIL LEVEL
1. Make sure that differential gear oil is not leaki ng from the rear final drive assembly or around it.
2. Check the differential gear oil level from the filler plug hole as shown.
CAUTION:
Do not start engine while checki ng differential gear oil level.
3. Install the filler plug with a new gasket on it to the rear final drive assembly. Tighten to the specified torque. Refer to DLN-251,
"Disassembly and Assembly".
CAUTION:
Do not reuse gasket.
LLIA0068E
Differential gear oil
grade and capacity : Refer to MA-12, "Fluids and
Lubricants".
LLIA0068E
LLIA0068E
Revision: March 2010
2008 QX56
DLN-268
< SERVICE DATA AND SPECIFICATIONS (SDS) [REAR FINAL DRIVE: R230]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000001604464
Inspection and AdjustmentINFOID:0000000001604465
DRIVE GEAR RUNOUT
Unit: mm (in)
SIDE GEAR CLEARANCE
Unit: mm (in)
PRELOAD TORQUE
Unit: N·m (kg-m, in-lb)
BACKLASH
Unit: mm (in)
COMPANION FLANGE RUNOUT
Unit: mm (in)
SELECTIVE PARTS
Applied model 4WD
VK56DE A/T
SE LE, SE*
Final drive model R230
Gear ratio 2.9373.357
Number of teeth (Drive gear/Drive pinion) 47 / 1647/14
Oil capacity (Approx.) 1.75 (3 3/4 US pt, 3 1/8 Imp pt)
Number of pinion gears 2
Drive pinion adjustment spacer type Collapsible
ItemRunout limit
Drive gear back face 0.05 (0.0020) or less
ItemSpecification
Side gear back clearance
(Clearance limit between side gear and differential case for adjusting
side gear backlash) 0.20 (0.0079) or less
(Each gear should rotate smoothly without excessive resis- tance during differential motion.)
Item Specification
Drive pinion bearing preload torque 1.77 − 2.64 N·m (0.18 − 0.26 kg−m, 16 − 23 in-lb)
Side bearing preload torque (reference value determined by drive
gear bolt pulling force) 0.20
− 0.52 N·m (0.02 − 0.05 kg −m, 2 − 4 in-lb)
Drive gear bolt pulling force (by spring gauge) 34.2 − 39.2 N (3.5 − 4.0 kg, 7.7 − 8.8 lb)
Total preload torque
(Total preload torque = drive pinion bearing preload torque + Side
bearing preload torque) 2.05
− 4.11 N·m (0.21 − 0.42 kg−m, 19 − 36 in-lb)
Item Specification
Drive gear to drive pinion gear 0.13 − 0.18 (0.0051 − 0.0070)
Item Runout limit
Outer side of the companion flange 0.08 (0.0031) or less
Revision: March 2010 2008 QX56
EM-80
< REMOVAL AND INSTALLATION >
ENGINE ASSEMBLY
a. Before removing the drive plate, put a match mark (A) on thecrankshaft and drive plate for alignment during installation.
b. Remove the drive plate. • Holding the crankshaft pulley bolt, lock the crankshaft to remove the drive plate bolts.
• Loosen the bolts diagonally.
CAUTION:
• Be careful not to damage the drive plate. Especiallyavoid deforming and damaging of the signal plate teeth
(circumference position).
• Place the drive plate with th e signal plate surface facing
other than downward.
• Keep magnetic materials away from the signal plate.
CAUTION:
Use an engine stand that has a load capacity [a pproximately 240kg (529 lb) or more] large enough
for supporting the engine weight.
• If the load capacity of the stand is not adeq uate, remove the following parts beforehand to
reduce the potential risk of overturning the stand.
- Remove the fuel tube and fuel injector assembly. Refer to EM-40, "
Removal and Installation".
- Remove the intake manifold. Refer to EM-26, "
Removal and Installation".
- Remove the ignition coil. Refer to EM-37, "
Removal and Installation".
- Remove the rocker cover. Refer to EM-38, "
Removal and Installation".
- Other removable brackets.
CAUTION:
Before removing the hanging chains, make sure th e engine stand is stable and there is no risk of
overturning.
31. Remove the generator. Refer to CHG-22, "
Removal and Installation".
32. Remove the engine mounting insulator and bracket using power tool.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• When replacing an engine or transmission you mu st make sure the dowels are installed correctly
during re-assembly.
• Improper alignment caused by mi ssing dowels may cause vibration, oil leaks or breakage of driv-
etrain components.
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-12, "
Fluids and Lubricants".
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak- age at connection points.
ALBIA0522ZZ
KBIA2491E
Revision: March 2010 2008 QX56
HA-16
< PREPARATION >
PREPARATION
Commercial Service Tool
INFOID:0000000001516640
—
(J-39699)
Refrigerant weight scale For measuring of refrigerant
Fitting size-Thread size
• 1/2”-16 ACME
—
(J-39649)
Vacuum pump
(Including the isolator valve) Capacity:
• Air displacement: 4 CFM
• Micron rating: 20 microns
• Oil capacity: 482 g (17 oz)
Fitting size-Thread size
• 1/2”-16 ACME
Tool number
(Kent-Moore No.)
Tool name
Description
S-NT200
S-NT203
Tool name
Description
(J-41810-NI)
Refrigerant identifier equipment (R-
134a) For checking refrigerant purity and
system contamination
Power tool Loosening bolts and nuts
RJIA0197E
PBIC0190E
Revision: March 2010 2008 QX56