TM-172
< SYMPTOM DIAGNOSIS >
SYSTEM SYMPTOM
60Others Vehicle runs with
transmission in “N” po-
sition.
Refer to TM-119, "In
"N" Position, Vehicle
Moves".
ON vehicle
1. Transmission range switch
TM-43
2. Fluid level and stateTM-178
3. Control cable adjustmentTM-194
4. Control valve with TCMTM-201
OFF vehicle5. Input clutch
TM-254
6. Gear systemTM-220
7. Direct clutchTM-266
8. Reverse brakeTM-232
9. Forward one- way clutch (Parts behind drum support is im-
possible to perform inspection by disassembly. Refer to TM-
8, TM-9
TM-232
10. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer to TM-8
, TM-9TM-232
61 Engine does not start
in “N” or “P” position.
Refer to TM-118, "En-
gine Cannot Be Start-
ed in "P" or "N"
Position".ON vehicle1. Ignition switch and starter
2. Control cable adjustment
TM-194
3. Transmission range switch TM-43
62Engine starts in posi-
tions other than “N” or
“P”.
ON vehicle1. Ignition switch and starter
2. Control cable adjustment
TM-194
3. Transmission range switch TM-43
63Engine stall. ON vehicle1. Fluid level and state
TM-178
2. Engine speed signal TM-51
3. Input speed sensorTM-46
4. Torque converter clutch solenoid valveTM-63
5. CAN communication line LAN-4
6. Control valve with TCMTM-201
OFF vehicle 7. Torque converter TM-232
64Engine stalls when se-
lect lever shifted “N”
→
“D”, “R”. ON vehicle1. Fluid level and state
TM-178
2. Engine speed signal TM-51
3. Input speed sensorTM-46
4. Torque converter clutch solenoid valveTM-63
5. CAN communication line LAN-4
6. Control valve with TCMTM-201
OFF vehicle 7. Torque converter TM-232
65 OthersEngine speed does
not return to idle.
Refer to TM-141, "En-
gine Speed Does Not
Return to Idle".ON vehicle 1. Fluid level and state
TM-178
2. Direct clutch solenoid valve TM-84
3. Front brake solenoid valveTM-82
4. Accelerator pedal position sensorTM-69
5. Output speed sensor and vehicle speed sensor signalTM-48,
TM-74
6. CAN communication line LAN-4
7. Control valve with TCMTM-201
OFF vehicle8. Front brake (brake band)
TM-2209. Direct clutchTM-266
No. ItemsSymptom Condition Diagnostic ItemReference
page
Revision: March 2010 2008 QX56
PRECAUTIONSTM-175
< PRECAUTION >
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• All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or reassembly.
• Gaskets, seals and O-rings should be replaced any time the transmission is disassembled.
• It is very important to perform func tional tests whenever they are indicated.
• The valve body contains precision parts and requires extreme care when parts are removed and serviced. Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent springs
and small parts from becoming scattered or lost.
• Properly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.
• Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings and
seals, or hold bearings and washers in pl ace during assembly. Do not use grease.
• Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
• Clean or replace ATF cooler if excessive foreign material is found in oil pan or clogging strainer. Refer to TM-
182, "A/T Fluid Cooler Cleaning".
• After overhaul, refill the transmission with new ATF.
• When the A/T drain plug is removed, only some of the fluid is drained. Old A/T fluid will remain in torque con- verter and ATF cooling system.
Always follow the procedures under “Changing A/T Fluid” in the AT section when changing A/T fluid. Refer to
TM-180, "
Changing the A/T Fluid (ATF)".
Service Notice or PrecautionINFOID:0000000001531487
ATF COOLER SERVICE
• If A/T fluid contains fictional material (clutches, bands, etc.), or if an A/T is repaired, overhauled, or replaced,
inspect and clean the A/T fluid cooler mounted in the radiat or or replace the radiator. Flush cooler lines with
cleaning solvent and compressed air after repair. For A/T fluid cooler cleaning procedure, refer to TM-182,
"A/T Fluid Cooler Cleaning". For radiator replacement, refer to CO-15, "Removal and Installation".
CHECKING AND CHANGING A/T FLUID
• Increase ATF oil temperature to 80 °C (176° F) first, then check and adjust oil level at 65 °C (149° F).
NOTE:
The A/T has both water cooling and air cooling systems. The air cooling system has a bypass valve. When
ATF oil temperature is at or below 50 °C (122° F), it does not flow through the air cooled system. If A/T oil
level is adjusted without flow throughout the entir e system, the level will be 10mm lower than required.
Therefore, all piping should be filled with oil when adjusting level.
OBD-II SELF-DIAGNOSIS
• A/T self-diagnosis is performed by the TCM in combination with the ECM. Refer to the table on TM-32,
"CONSULT-III Function (TRANSMISSION)" for the indicator used to display each self-diagnostic result.
• The self-diagnostic results indicated by the MIL are automatically stored in both the ECM and TCM memo- ries.
Always perform the procedure on TM-30, "
OBD-II Diagnostic Trouble Code (DTC)" to complete the
repair and avoid unnecessary blinking of the MIL.
For details of OBD-II, refer to TM-30
.
• Certain systems and components, especially those related to OBD, may use the new style slide-
locking type harness connector. For descrip tion and how to disconnect, refer to PG-65
.
Revision: March 2010 2008 QX56
TM-176
< PREPARATION >
PREPARATION
PREPARATION
PREPARATION
Special Service ToolINFOID:0000000004917422
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name Description
ST2505S001
(J-34301-C)
Oil pressure gauge set
1. ST25051001
(—)
Oil pressure gauge
2. ST25052000
(—)
Hose
3. ST25053000
(—)
Joint pipe
4. ST25054000
(—)
Adapter
5. ST25055000
(—)
Adapter Measuring line pressure
KV31103600
(J-45674)
Joint pipe adapter
(With ST25054000) Measuring line pressure
ST33400001
(J-26082)
Drift • Installing rear oil seal (2WD models)
• Installing oil pump housing oil seal
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.
KV31102400
(J-34285 and J-34285-87)
Clutch spring compressor Installing reverse brake return spring retainer
a: 320 mm (12.60 in)
b: 174 mm (6.85 in)
ST25850000
(J-25721-A)
Sliding hammer Remove oil pump assembly
a: 179 mm (7.05 in)
b: 70 mm (2.76 in)
c: 40 mm (1.57 in)
d: M12X1.75P
ZZA0600D
ZZA1227D
NT086
NT423
NT422
Revision: March 2010
2008 QX56
A/T FLUIDTM-179
< ON-VEHICLE MAINTENANCE >
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5. Allow the A/T fluid temperature to fall to approximately 65 °C (149° F). Use the CONSULT-III to monitor the
A/T fluid temperature as follows:
NOTE:
The A/T fluid level will be significantly affected by the A/T fluid temperature as shown. Therefore monitor
the A/T fluid temperature data using the CONSULT-III.
a. Connect CONSULT-III to data link connector.
b. Select “MAIN SIGNALS” in “DATA MO NITOR” mode for “A/T” with CONSULT-III.
c. Read out the value of “ATF TEMP 1”.
6. Re-check the A/T fluid level at A/T fluid temperatures of approxi-
mately 65° C (149°F) using the “HOT” range on the A/T fluid
level gauge as shown. The HOT range is between 50 ° - 80° C
(122° - 176 ° F).
CAUTION:
• When wiping the A/T fluid from the A/T fluid level gauge, always use lint-free paper, not a cloth.
• To check the A/T fluid level, insert the A/T fluid level gauge until the cap contacts the top of the A/T fluid charg-
ing pipe, with the gauge reversed from the normal
inserted position as shown.
7. Check the A/T fluid condition. • If the A/T fluid is very dark or has some burned smell, there
may be an internal problem with the transmission. Refer to
TM-182, "
A/T Fluid Cooler Cleaning". Flush the transmission
cooling system after repairing the transmission.
• If the A/T fluid contains frictional material (clutches, bands, etc.), replace the radiator and flush the transmission cooler
lines using cleaning solvent and compressed air after repairing
the transmission.
8. Install the A/T fluid level gauge in the A/T fluid charging pipe.
9. Tighten the A/T fluid level gauge bolt to specification.
SLIA0016E
LLIA0071E
A/T fluid level
gauge bolt : Refer to
TM-214, "Removal and Installation (2WD)" or TM-216, "Removal
and Installation (4WD)"
SCIA2899E
Revision: March 2010 2008 QX56
TM-184
< ON-VEHICLE MAINTENANCE >
A/T FLUID COOLER
8. Insert the tip of an air gun into the end of the cooler outlet hose.
9. Wrap a shop rag around the air gun tip and end of cooler outlethose.
10. Blow compressed air regulated to 490 - 883 kPa (5 - 9 kg/cm
2
,71 - 128 psi) through the cooler outlet hose to force any remain-
ing A/T fluid into the coffee filter.
11. Remove the coffee filter from the end of the cooler inlet hose.
12. Perform A/T fluid cooler inspection. Refer to TM-182, "
A/T Fluid
Cooler Cleaning".
A/T FLUID COOLER INSPECTION PROCEDURE
1. Inspect the coffee filter for debris.
a. If small metal debris less than 1mm (0.040 in) in size or metal
powder is found in the coffee filter, this is normal. If normal
debris is found, the A/T fluid cooler/radiator can be re-used and
the procedure is ended.
b. If one or more pieces of debris are found that are over 1mm (0.040 in) in size and/or peeled clutch facing material is found in
the coffee filter, the fluid cooler is not serviceable. The A/T fluid
cooler/radiator must be replaced and the inspection procedure is
ended. Refer to CO-15, "
Removal and Installation".
A/T FLUID COOLER FINAL INSPECTION
After performing all procedures, ensure that all remaining oil is cleaned from all components.
InspectionINFOID:0000000004917427
After performing all procedures, ensure that all remaining oil is cleaned from all components.
SCIA3834E
SCIA2967E
SCIA5659E
Revision: March 2010 2008 QX56
STALL TESTTM-185
< ON-VEHICLE MAINTENANCE >
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STALL TEST
Inspection and JudgmentINFOID:0000000001696156
A/T FLUID CHECK
Fluid Leakage and Fluid Level Check
• Inspect for fluid leakage and check the fluid level. Refer to TM-178, "Checking the A/T Fluid (ATF)".
Fluid Condition Check
Inspect the fluid condition.
STALL TEST
Stall Test Procedure
1. Inspect the amount of engine oil. Replenish the engine oil if necessary.
2. Drive for about 10 minutes to warm up the vehicle so that the A/
T fluid temperature is 50 to 80 °C (122 to 176 °F). Inspect the
amount of ATF. Replenish if necessary.
3. Securely engage the parking brake so that the tires do not turn.
Fluid condition Conceivable Cause Required Operation
Varnished (viscous
varnish state) Clutch, brake
scorchedReplace the ATF and check the A/T
main unit and the vehicle for mal-
functions (wire harnesses, cooler
pipes, etc.)
Milky white or
cloudy Water in the fluidReplace the ATF and check for plac-
es where water is getting in.
Large amount of
metal powder mixed
in Unusual wear of
sliding parts within
A/T
Replace the ATF and check for im-
proper operation of the A/T.
SAT638A
SAT647B
SCIA1224E
Revision: March 2010
2008 QX56
TM-186
< ON-VEHICLE MAINTENANCE >
STALL TEST
4. Engine start, apply foot brake, and place selector lever in “D”
position.
5. While holding down the foot brake, gradually press down the accelerator pedal.
6. Quickly read off the stall speed, then quickly remove your foot from the accelerator pedal.
CAUTION:
Do not hold down the accelerator pedal for more than 5 sec-
onds during this test.
7. Move the selector lever to the “N” position.
8. Cool down the ATF. CAUTION:
Run the engine at idle for at least one minute.
Judgement of Stall Test
O: Stall speed within standard value position
H: Stall speed higher than standard value
L: Stall speed lower than standard value
Stall test standard value position
Stall speed: 2,350 - 2,650 rpm
SAT514G
Selector lever position
Expected problem location
DR
Stall rotation HO
• Forward brake
• Forward one-way clutch
• 1st one-way clutch
• 3rd one-way clutch
O H • Reverse brake
L L • Engine and torque converter one-way clutch
H H • Line pressure low
Does not shift-up D position 1 → 2 Slipping in 2GR, 3GR, 4GR Direct clutch slippage
Does not shift-up D position 2 → 3 Slipping in 3GR, 4GR, 5GR High and low reverse clutch slippage
Does not shift-up D position 3 → 4 Slipping in 4GR, 5GR Input clutch slippage
Does not shift-up D position 4 → 5 Slipping in 5GR Front brake slippage
Revision: March 2010 2008 QX56
OIL PANTM-199
< ON-VEHICLE REPAIR >
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OIL PAN
Oil PanINFOID:0000000004917434
REMOVAL AND INSTALLATION
Removal
1. Drain A/T fluid. Refer to TM-180, "Changing the A/T Fluid (ATF)".
2. Remove oil pan clips (1).
3. Remove oil pan (2).
4. Remove oil pan gasket. • Vehicle front
• Oil pan bolts
• Drain plug (3)
5. Check for foreign materials in oil pan to help determi ne cause of malfunction. If the A/T fluid is very dark,
has some burned smell, or contains foreign particles then friction material (clutches, band) may need
replacement. A tacky film that will not wipe clean indicates varnish build up. Varnish can cause valves,
servo, and clutches to stick and can inhibit pump pressure.
CAUTION:
If friction material is detected, flush th e transmission cooler after repair. Refer to TM-182, "
A/T
Fluid Cooler Cleaning".
6. Remove magnets from oil pan.
Installation
1. Install the oil pan magnets as shown.
AWDIA0023ZZ
SCIA5200E
SCIA5200E
Revision: March 2010 2008 QX56