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3. Remove high and low reverse clutch hub from mid sun gear assembly.
a. Remove needle bearing from high and low reverse clutch hub.
4. Remove rear sun gear assembly from mid sun gear assembly.
a. Remove snap ring from rear sun gear using suitable tool.
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REPAIR FOR COMPONENT PARTS
b. Remove 1st one-way clutch from rear sun gear.
5. Remove seal rings from mid sun gear.
INSPECTION
High and Low Reverse Clutch Hub Snap Ring, Rear Sun Gear Snap Ring
• Check for deformation, fatigue or damage.CAUTION:
If necessary, replace the snap ring.
1st One-way Clutch
• Check frictional surface for wear or damage.CAUTION:
If necessary, replace the 1st one-way clutch.
Mid Sun Gear
• Check for deformation, fatigue or damage.CAUTION:
If necessary, replace the mid sun gear.
Rear Sun Gear
• Check for deformation, fatigue or damage.CAUTION:
If necessary, replace the rear sun gear.
High and Low Reverse Clutch Hub
• Check for deformation, fatigue or damage.CAUTION:
If necessary, replace the high and low reverse clutch hub.
ASSEMBLY
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1. Install new seal rings to mid sun gear. CAUTION:
• Do not reuse seal rings.
• Apply petroleum jelly to seal rings.
2. Install 1st one-way clutch to rear sun gear. CAUTION:
Apply petroleum jelly to 1st one-way clutch.
3. Install snap ring to rear sun gear using suitable tool.
4. Install rear sun gear assembly to mid sun gear assembly.
5. Install needle bearing to high and low reverse clutch hub. CAUTION:
• Take care with the direction of needle bearing. Refer to
TM-229, "
Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings".
• Apply petroleum jelly to needle bearing.
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6. Install high and low reverse clutch hub to mid sun gear assem-bly.
7. Install snap ring to mid sun gear assembly using suitable tool. CAUTION:
Do not expand snap ring excessively.
8. Check operation of 1st one-way clutch.
a. Hold mid sun gear and turn rear sun gear.
b. Check 1st one-way clutch for correct locking and unlocking directions.
CAUTION:
If not as shown, check installa tion direction of 1st one-way
clutch.
9. Install needle bearing and bearing races to high and low reverse clutch hub.
CAUTION:
• Apply petroleum jelly to n eedle bearing and bearing
races.
• Take care with order of bearing races.
High and Low Reverse ClutchINFOID:0000000004917900
COMPONENTS
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DISASSEMBLY
1. Remove bearing race from high and low reverse clutch drum.
2. Remove snap ring from high and low reverse clutch drum using suitable tool.
3. Remove drive plates, driven plates and retaining plate from high and low reverse clutch drum.
INSPECTION
•Check the following, and replace high an d low reverse clutch assembly if necessary.
High and Low Reverse Clutch Snap Ring
• Check for deformation, fatigue or damage.
High and Low Reverse Clutch Drive Plates
• Check facing for burns, cracks or damage.
High and Low Reverse Clutch Retaining Plate and Driven Plates
• Check facing for burns, cracks or damage.
ASSEMBLY
1. High and low reverse clutch drum 2. Driven plate 3. Retaining plate
4. Snap ring 5. Drive plate6. Bearing race
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REPAIR FOR COMPONENT PARTS
1. Install drive plates, driven plates and retaining plate in high andlow reverse clutch drum.
CAUTION:
Take care with the order of plates.
2. Install snap ring in high and low reverse clutch drum using suit- able tool.
3. Install bearing race to high and low reverse clutch drum. CAUTION:
Apply petroleum jelly to bearing race.
Direct ClutchINFOID:0000000004917901
COMPONENTS
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DISASSEMBLY
1. Remove snap rings from direct clutch drum using suitable tool.
2. Remove drive plates, driven plates and retaining plate from direct clutch drum.
INSPECTION
•Check the following, and replace di rect clutch assembly if necessary.
Direct Clutch Snap Rings
• Check for deformation, fatigue or damage.
Direct Clutch Drive Plates
• Check facing for burns, cracks or damage.
Direct Clutch Retaining Plate and Driven Plates
• Check facing for burns, cracks or damage.
ASSEMBLY
1. Direct clutch drum 2. Driven plate3. Retaining plate
4. Snap ring 5. Drive plate
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1. Install drive plates, driven plates and retaining plate in directclutch drum.
CAUTION:
Take care with the order of plates.
2. Install snap rings in direct clutch drum using suitable tool.
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