SERVICE DATA AND SPECIFICATIONS (SDS)DLN-199
< SERVICE DATA AND SPECIFICATIONS (SDS) [PROPELLER SHAFT: 2S1410]
C
EF
G H
I
J
K L
M A
B
DLN
N
O P
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000004894346
2WD models Unit: mm (in)
Propeller Shaft Runout
Unit: mm (in)
Propeller Shaft Joint Flex Effort
Unit: N·m (kg-m, in-lb)
Journal Axial Play
Unit: mm (in)
4WD models
Propeller Shaft Runout
Unit: mm (in)
Propeller Shaft Joint Flex Effort
Applied model 2WD
VK56DE
A/T
Propeller shaft model 2S1410
Number of joints 2
Coupling method with rear final drive Flange type
Coupling method with transmission Sleeve type
Shaft length (Spider to spider) 1637.1 (64.45)
Shaft outer diameter 127.6 (5.02)
ItemLimit
Propeller shaft runout 1.02 (0.0402) or less
ItemLimit
Propeller shaft joint flex effort 2.26 N·m (0.23 kg-m, 20 in-lb) or less
ItemLimit
Journal axial play 0.02 (0.0008) or less
Applied model 4WD
VK56DE
A/T
Propeller shaft model 2S1410
Number of joints 2
Coupling method with rear final drive Flange type
Coupling method with transfer Sleeve type
Shaft length (Spider to spider) 1156.8 (45.54)
Shaft outer diameter 102.46 (4.03)
ItemLimit
Propeller shaft runout 1.02 (0.0402) or less
Revision: March 2010 2008 QX56
SERVICE DATA AND SPECIFICATIONS (SDS)DLN-231
< SERVICE DATA AND SPECIFICATIONS (SDS) [FRONT FINAL DRIVE: M205]
C
EF
G H
I
J
K L
M A
B
DLN
N
O P
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000001604450
* Option
Inspection and AdjustmentINFOID:0000000001604451
DRIVE GEAR RUNOUT
Unit: mm (in)
SIDE GEAR CLEARANCE
Unit: mm (in)
PRELOAD TORQUE
(Gear ratio :2.937 type)
Unit: N·m (kg-m, in-lb)
PRELOAD TORQUE
(Gear ratio :3.357 type)
Unit: N·m (kg-m, in-lb)
BACKLASH
Applied model 4WD
VK56DE A/T
SE LE, SE*
Final drive model M205
Gear ratio 2.9373.357
Number of teeth (Drive gear/Drive pinion) 47/1647/14
Differential gear oil capacity (Approx.) 1.6 (3 3/8 US pt, 2 7/8 Imp pt)
Number of pinion gears 2
Drive pinion adjustment spacer type Collapsible
ItemLimit
Drive gear back face 0.08 (0.0031) or less
ItemStandard
Side gear back clearance (Clearance between side gear and dif-
ferential case for adjusting side gear backlash) 0.20 (0.0079) or less
(Each gear should rotate smoothly without excessive resistance during differential motion.)
Item Standard
Drive pinion bearing preload torque 2.3 - 3.4 (0.24 - 0.34, 21 - 30)
Total preload torque
(Total preload torque = drive pinion bearing preload torque + side
bearing preload torque). 3.09 - 4.87 (0.32 - 0.49, 28 - 43)
Item
Standard
Drive pinion bearing preload torque 2.3 - 3.4 (0.24 - 0.34, 21 - 30)
Total preload torque
(Total preload torque = drive pinion bearing preload torque + side
bearing preload torque). 2.98 - 4.76 (0.31 - 0.48, 27 - 42)
Revision: March 2010
2008 QX56
DLN-268
< SERVICE DATA AND SPECIFICATIONS (SDS) [REAR FINAL DRIVE: R230]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000001604464
Inspection and AdjustmentINFOID:0000000001604465
DRIVE GEAR RUNOUT
Unit: mm (in)
SIDE GEAR CLEARANCE
Unit: mm (in)
PRELOAD TORQUE
Unit: N·m (kg-m, in-lb)
BACKLASH
Unit: mm (in)
COMPANION FLANGE RUNOUT
Unit: mm (in)
SELECTIVE PARTS
Applied model 4WD
VK56DE A/T
SE LE, SE*
Final drive model R230
Gear ratio 2.9373.357
Number of teeth (Drive gear/Drive pinion) 47 / 1647/14
Oil capacity (Approx.) 1.75 (3 3/4 US pt, 3 1/8 Imp pt)
Number of pinion gears 2
Drive pinion adjustment spacer type Collapsible
ItemRunout limit
Drive gear back face 0.05 (0.0020) or less
ItemSpecification
Side gear back clearance
(Clearance limit between side gear and differential case for adjusting
side gear backlash) 0.20 (0.0079) or less
(Each gear should rotate smoothly without excessive resis- tance during differential motion.)
Item Specification
Drive pinion bearing preload torque 1.77 − 2.64 N·m (0.18 − 0.26 kg−m, 16 − 23 in-lb)
Side bearing preload torque (reference value determined by drive
gear bolt pulling force) 0.20
− 0.52 N·m (0.02 − 0.05 kg −m, 2 − 4 in-lb)
Drive gear bolt pulling force (by spring gauge) 34.2 − 39.2 N (3.5 − 4.0 kg, 7.7 − 8.8 lb)
Total preload torque
(Total preload torque = drive pinion bearing preload torque + Side
bearing preload torque) 2.05
− 4.11 N·m (0.21 − 0.42 kg−m, 19 − 36 in-lb)
Item Specification
Drive gear to drive pinion gear 0.13 − 0.18 (0.0051 − 0.0070)
Item Runout limit
Outer side of the companion flange 0.08 (0.0031) or less
Revision: March 2010 2008 QX56
P0101 MAF SENSOREC-107
< COMPONENT DIAGNOSIS > [VK56DE]
C
D
E
F
G H
I
J
K L
M A
EC
NP
O
Procedure for Malfunction B-a
WITH CONSULT-III
1. Start engine and warm it up to normal operating temperature. If engine cannot be started, go to EC-109, "
Diagnosis Procedure".
2. Select “DATA MONITOR” mode with CONSULT-III.
3. Check the voltage of “MAS A/F SE-B1” with “DATA MONITOR”.
4. Increases engine speed to about 4,000 rpm.
5. Monitor the linear voltage rise in response to engine speed
increases.
If NG, go to EC-109, "
Diagnosis Procedure".
If OK, go to following step.
6. Maintain the following conditions for at least 10 consecutive seconds. CAUTION:
Always drive vehicle at a safe speed.
7. Check 1st trip DTC.
8. If 1st trip DTC is detected, go to EC-109, "
Diagnosis Procedure".
Procedure for Malfunction B-b
WITH CONSULT-III
1. Start engine and warm it up to normal operating temperature.
Vehicle specification Vehicle serial number Procedure
2WD with ASCD Up to 912536
B-a
From 912537 B-b
2WD with ICC Up to 914347
B-a
From 914348 B-b
4WD with ASCD Up to 913067
B-a
From 913068 B-b
4WD with ICC Up to 912422
B-a
From 912423 B-b
PBIB3457E
ENG SPEEDMore than 2,000 rpm
TP SEN 1-B1 More than 3 V
TP SEN 2-B1 More than 3 V
Selector lever Suitable position
Driving location Driving vehicle uphill (Increased engine load) will help
maintain the driving conditions required for this test.
Revision: March 2010
2008 QX56
EC-138
< COMPONENT DIAGNOSIS >[VK56DE]
P0128 THERMOSTAT FUNCTION
P0128 THERMOSTAT FUNCTION
On Board Diagn
osis LogicINFOID:0000000001449652
NOTE:
If DTC P0128 is displayed with DTC P0300, P0301, P0302, P0303, P0304, P0305, P0306, P0307 or P0308,
first perform the trouble diagnosis for DTC P 0300, P0301, P0302, P0303, P0304, P0305, P0306, P0307,
P0308. Refer to EC-198, "
DTC Confirmation Procedure".
Engine coolant temperature has not risen enough to open the thermostat even though the engine has run long
enough.
This is due to a leak in the seal or the thermostat stuck open.
DTC Confirmation ProcedureINFOID:0000000001449653
NOTE:
Check vehicle specifications and VIN, then select the procedure to be performed. (Refer to the table below.)
PROCEDURE A
With CONSULT-III
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
•For best results, perform at ambient temperature of –10 °C (14° F) or higher.
• For best results, perform at en gine coolant temperature of –10 °C (14° F) to 71 °C (160 °F).
• Before performing the following procedure, do not fill with the fuel.
1. Turn A/C switch OFF.
2. Turn blower fan switch OFF.
3. Turn ignition switch ON.
4. Select “COOLAN TEMP/S” in “DATA MONITOR” mode with CONSULT-III.
5. Check the indication of “COOLAN TEMP/S”. If it is below 71 °C (160° F), go to following step.
If it is above 71 °C (160° F), cool down the engine to less than 71 °C (160° F). Then go to next steps.
6. Start engine and wait at idle for at least 30 minutes.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0128
0128 Thermostat function The engine coolant temperature does not
reach to specified temperature even though
the engine has run long enough. • Thermostat
• Leakage from sealing portion of thermostat
• Engine coolant temperature sensor
Vehicle specification Vehicle serial number
Procedure
2WD with ASCD Up to 327618
A
Between 327619 and 912536 B
From 912537 C
2WD with ICC Up to 327618
A
Between 327619 and 914347 B
From 914348 C
4WD with ASCD Up to 327618
A
Between 327619 and 913067 B
From 913068 C
4WD with ICC Up to 327618
A
Between 327619 and 912422 B
From 912423 C
Revision: March 2010 2008 QX56
EC-176
< COMPONENT DIAGNOSIS >[VK56DE]
P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
On Board Diagn
osis LogicINFOID:0000000001351513
With the Air/Fuel Mixture Ratio Self-Learning Control, the actual mixture ratio can be brought closely to the
theoretical mixture ratio based on the mixture ratio f eedback signal from the A/F sensors 1. The ECM calcu-
lates the necessary compensation to correct the of fset between the actual and the theoretical ratios.
In case the amount of the compensation value is extremely large (The actual mixture ratio is too lean.), the
ECM judges the condition as the fuel injection system malfunction and lights up the MIL (2 trip detection logic).
DTC Confirmation ProcedureINFOID:0000000001351514
NOTE:
Check vehicle specifications and VIN, then select the procedure to be performed. (Refer to the table below.)
PROCEDURE A
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON and select “SELF-LE ARNING CONT” in “WORK SUPPORT” mode with CON-
SULT-III.
4. Clear the self-learning control coefficient by touching “CLEAR”.
5. Start engine again and let it idle for at least 10 minutes.
6. Check 1st trip DTC. The 1st trip DTC P0171 or P0174 should be detected at this stage, if a malfunction exists. If so, go to EC-
179, "Diagnosis Procedure".
NOTE:
If 1st trip DTC is not detected during above proc edure, performing the following procedure is advised.
SensorInput signal to ECM ECM functionActuator
A/F sensor 1 Density of oxygen in exhaust gas
(Mixture ratio feedback signal)
Fuel injection control Fuel injector
DTC No. Trouble diagnosis name
DTC detecting conditionPossible cause
P0171
0171
(Bank 1) Fuel injection system too
lean • Fuel injection system does not operate properly.
• The amount of mixture ratio compensation is too
large. (The mixture ratio is too lean.) • Intake air leaks
• A/F sensor 1
• Fuel injector
• Exhaust gas leaks
• Incorrect fuel pressure
• Lack of fuel
• Mass air flow sensor
• Incorrect PCV hose connection
P0174
0174
(Bank 2)
Vehicle specification Vehicle serial number
Procedure
2WD with ASCD Up to 912536
A
From 912537 B
2WD with ICC Up to 914347
A
From 914348 B
4WD with ASCD Up to 913067
A
From 913068 B
4WD with ICC Up to 912422
A
From 912423 B
Revision: March 2010 2008 QX56
EC-182
< COMPONENT DIAGNOSIS >[VK56DE]
P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
On Board Diagn
osis LogicINFOID:0000000001351517
With the Air/Fuel Mixture Ratio Self-Learning Control, the actual mixture ratio can be brought closely to the
theoretical mixture ratio based on the mixture ratio f eedback signal from the A/F sensors 1. The ECM calcu-
lates the necessary compensation to correct the of fset between the actual and the theoretical ratios.
In case the amount of the compensation value is extrem ely large (The actual mixture ratio is too rich.), the
ECM judges the condition as the fuel injection system malfunction and lights up the MIL (2 trip detection logic).
DTC Confirmation ProcedureINFOID:0000000001351518
NOTE:
Check vehicle specifications and VIN, then select the procedure to be performed. (Refer to the table below.)
PROCEDURE A
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON and select “SELF-LE ARNING CONT” in “WORK SUPPORT” mode with CON-
SULT-III.
4. Clear the self-learning control coefficient by touching “CLEAR”.
5. Start engine again and let it idle for at least 10 minutes.
6. Check 1st trip DTC. The 1st trip DTC P0172, P0175 should be detected at th is stage, if a malfunction exists. If so, go to EC-
185, "Diagnosis Procedure".
NOTE:
If 1st trip DTC is not detected during above proc edure, performing the following procedure is advised.
a. Turn ignition switch OFF and wait at least 10 seconds.
Sensor Input signal to ECM ECM functionActuator
A/F sensor 1 Density of oxygen in exhaust gas
(Mixture ratio
feedback signal) Fuel injection control Fuel injector
DTC No. Trouble diagnosis name
DTC detecting conditionPossible cause
P0172
0172
(Bank 1) Fuel injection system too
rich • Fuel injection system does not operate properly.
• The amount of mixture ratio compensation is too
large. (The mixture ratio is too rich.) • A/F sensor 1
• Fuel injector
• Exhaust gas leaks
• Incorrect fuel pressure
• Mass air flow sensor
P0175
0175
(Bank 2)
Vehicle specification Vehicle serial number
Procedure
2WD with ASCD Up to 912536
A
From 912537 B
2WD with ICC Up to 914347
A
From 914348 B
4WD with ASCD Up to 913067
A
From 913068 B
4WD with ICC Up to 912422
A
From 912423 B
Revision: March 2010 2008 QX56
EM-30
< ON-VEHICLE REPAIR >
EXHAUST MANIFOLD AND THREE WAY CATALYST
EXHAUST MANIFOLD AND THREE WAY CATALYST
Exploded ViewINFOID:0000000006055156
Removal and InstallationINFOID:0000000006055157
REMOVAL
WARNING:
Perform the work when the exhaust and cooling system have cooled sufficiently.
1. Remove the engine undercover (rear) using power tool (4WD models).
2. Remove front final drive assembly (4WD models). Refer to DLN-212, "
Removal and Installation".
3. Remove the main muffler assembly and center exhaust tube. Refer to EX-6, "
Removal and Installation".
4. Remove the front exhaust tubes. Refer to EX-6, "
Removal and Installation".
5. Remove front tires. Refer to WT-48, "
Rotation".
6. Remove fender protectors. Refer to EXT-23, "
Removal and Installation".
7. Remove the LH and RH air fuel ratio A/F sensors. • Follow steps below to remove each air fuel ratio A/F sensor.
a. Remove the harness connector of each air fuel ra tio A/F sensor, and harness from bracket and middle
clamp.
1. Air fuel ratio A/F sensor 1 (bank 2) 2. Exhaust manifold cover (bank 2) 3. Exhaust manifold (bank 2)
4. Gaskets 5. Exhaust manifold (bank 1) 6. Exhaust manifold cover (bank 1)
7. Air fuel ratio A/F sensor 1 (bank 1) A. Up B. Coated face
C. Manifold side D. Up mark Front
AWBIA0453GB
Revision: March 2010 2008 QX56