EC-46
< SERVICE INFORMATION >[VQ35DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
ON BOARD REFUELING VA
POR RECOVERY (ORVR)
System DescriptionINFOID:0000000001325908
From the beginning of refueling, the air and vapor insi de the fuel tank go through refueling EVAP vapor cut
valve and EVAP/ORVR line to the EVAP canister. The vapor is absorbed by the EVAP canister and the air is
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
WARNING:
When conducting inspections below, be sure to observe the following:
Put a “CAUTION: FLAMMABLE” sign in workshop.
Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
Be sure to furnish the workshop with a CO
2 fire extinguisher.
CAUTION:
Before removing fuel line parts, carry out the following procedures:
- Put drained fuel in an explosion-pr oof container and put lid on securely.
- Release fuel pressure from fuel line. Refer to EC-87, "
Fuel Pressure Check".
- Disconnect negative battery cable.
Always replace O-ring when the fuel gauge retainer is removed.
Do not kink or twist hose and tube when they are installed.
Do not tighten hose and clamps excessively to avoid damaging hoses.
After installation, run engine an d check for fuel leaks at connection.
Do not attempt to top off the fuel tank afte r the fuel pump nozzle shuts off automatically.
Continued refueling may cause fu el overflow, resulting in fuel spray and possibly a fire.
Diagnosis ProcedureINFOID:0000000001325909
SYMPTOM: FUEL ODOR FROM EVAP CANISTER IS STRONG.
1.CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be l ess than 2.1 kg (4.6 lb).
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
PBIB1068E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
ON BOARD REFUELING VAPOR RECOVERY (ORVR)EC-47
< SERVICE INFORMATION > [VQ35DE]
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2.CHECK IF EVAP CANISTER
SATURATED WITH WATER
Does water drain from the EVAP canister?
Ye s o r N o
Yes >> GO TO 3.
No >> GO TO 5.
3.REPLACE EVAP CANISTER
Replace EVAP canister with a new one.
>> GO TO 4.
4.DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection.
>> Repair or replace EVAP hose.
5.CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-48, "
Component Inspection".
OK or NG
OK >> INSPECTION END
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
SYMPTOM: CANNOT REFUEL/FUEL ODOR FROM THE FUEL FILLER OPENING IS STRONG
WHILE REFUELING.
1.CHECK EVAP CANISTER
1. Remove EVAP canister with EVAP canister vent c ontrol valve and EVAP control system pressure sensor
attached.
2. Weigh the EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be l ess than 2.1 kg (4.6 lb).
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2.CHECK IF EVAP CANISTER SATURATED WITH WATER
Does water drain from the EVAP canister?
Ye s o r N o
Yes >> GO TO 3.
No >> GO TO 5.
3.REPLACE EVAP CANISTER
Replace EVAP canister with a new one.
PBIB1031E
PBIB1031E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
EC-48
< SERVICE INFORMATION >[VQ35DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
>> GO TO 4.
4.DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and vehicle frame for clogging or poor connection.
>> Repair or replace EVAP hose.
5.CHECK VENT HOSES AND VENT TUBES
Check hoses and tubes between EVAP canister and refue ling control valve for clogging, kink, looseness and
improper connection.
OK or NG
OK >> GO TO 6.
NG >> Repair or replace hoses and tubes.
6.CHECK FILLER NECK TUBE
Check recirculation line for clogging, dents and cracks.
OK or NG
OK >> GO TO 7.
NG >> Replace filler neck tube.
7.CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-48, "
Component Inspection".
OK or NG
OK >> GO TO 8.
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
8.CHECK FUEL FILLER TUBE
Check filler neck tube and hose connected to the fuel tank for clogging, dents and cracks.
OK or NG
OK >> GO TO 9.
NG >> Replace fuel filler tube.
9.CHECK ONE-WAY FUEL VALVE-I
Check one-way valve for clogging.
OK or NG
OK >> GO TO 10.
NG >> Repair or replace one-way fuel valve with fuel tank.
10.CHECK ONE-WAY FUEL VALVE-II
1. Make sure that fuel is drained from the tank.
2. Remove fuel filler tube and hose.
3. Check one-way fuel valve for operation as follows. When a stick is inserted, the valve should open, when removing
stick it should close.
Do not drop any material into the tank.
OK or NG
OK >> INSPECTION END
NG >> Replace fuel filler tube or replace one-way fuel valve
with fuel tank.
Component InspectionINFOID:0000000001325910
REFUELING EVAP VAPOR CUT VALVE
SEF665U
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
ON BOARD REFUELING VAPOR RECOVERY (ORVR)EC-49
< SERVICE INFORMATION > [VQ35DE]
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With CONSULT-III
1. Remove fuel tank. Refer to
FL-10.
2. Drain fuel from the tank as follows:
a. Remove fuel feed hose located on the fuel gauge retainer.
b. Connect a spare fuel hose, one side to fuel gauge retainer where the hose was removed and the other side to a fuel container.
c. Drain fuel using “FUEL PUMP RELAY” in “ACTIVE TEST” mode with CONSULT-III.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows. Blow air into the refueling EVAP vapor cut valv e (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank.
4. Check refueling EVAP vapor cut valve for being stuck to open as follows.
a. Connect vacuum pump to hose end.
b. Remove fuel gauge retainer with fuel gauge unit. Always replace O-ring with new one.
c. Put fuel tank upside down.
d. Apply vacuum pressure to hose end [ −13.3 kPa ( −100 mmHg, −3.94 inHg)] with fuel gauge retainer
remaining open and check that the pressure is applicable.
Without CONSULT-III
1. Remove fuel tank. Refer to FL-10.
2. Drain fuel from the tank as follows:
a. Remove fuel gauge retainer.
b. Drain fuel from the tank using a handy pump into a fuel container.
3. Check refueling EVAP vapor cut valve for being stuck to close as follows. Blow air into the refueling EVAP vapor cut valv e (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank.
4. Check refueling EVAP vapor cut valve for being stuck to open as follows.
a. Connect vacuum pump to hose end.
b. Remove fuel gauge retainer with fuel gauge unit. Always replace O-ring with new one.
c. Put fuel tank upside down.
PBIB1035E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
EC-50
< SERVICE INFORMATION >[VQ35DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
d. Apply vacuum pressure to hose end [
−13.3 kPa ( −100 mmHg, −3.94 inHg)] with fuel gauge retainer
remaining open and check that the pressure is applicable.
PBIB1035E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
ON BOARD DIAGNOSTIC (OBD) SYSTEMEC-55
< SERVICE INFORMATION > [VQ35DE]
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Therefore, when electrical controlled throttle and part
of ECM related diagnoses are continuously detected as
NG for 5 trips, ECM warns the driver that engine c ontrol system malfunctions and MIL circuit is open by means
of operating fail-safe function.
The fail-safe function also operates when above diagnos es except MIL circuit are detected and demands the
driver to repair the malfunction.
Emission-Related Diagnostic InformationINFOID:0000000001325916
EMISSION-RELATED DIAGNOSTIC INFORMATION ITEMS
× : Applicable —: Not applicable
Engine operating condition in fail-safe mode Engine speed will not rise more than 2,500 rpm due to the fuel cut
Items
(CONSULT-III screen terms) DTC*
1
SRT code Trip MIL
Reference
page
CONSULT-III
GST*
2ECM*3
CAN COMM CIRCUIT U1000 1000*5—1×EC-146
CAN COMM CIRCUIT U1001
1001*5—2
(Models with ASCD) —EC-1461 or 2
(Models with
ICC)
CONTROL UNIT(CAN) U1010 1010 — 1 ×EC-148
NO DTC IS DETECTED.
FURTHER TESTING
MAY BE REQUIRED. P0000 0000
——
Flashing*8—
INT/V TIM CONT-B1 P0011 0011 — 2 ×EC-149
INT/V TIM CONT-B2 P0021 0021 — 2 ×EC-149
A/F SEN1 HTR (B1) P0031 0031 — 2 ×EC-153
A/F SEN1 HTR (B1) P0032 0032 — 2 ×EC-153
HO2S2 HTR (B1) P0037 0037 — 2 ×EC-160
HO2S2 HTR (B1) P0038 0038 — 2 ×EC-160
A/F SEN1 HTR (B2) P0051 0051 — 2 ×EC-153
A/F SEN1 HTR (B2) P0052 0052 — 2 ×EC-153
HO2S2 HTR (B2) P0057 0057 — 2 ×EC-160
HO2S2 HTR (B2) P0058 0058 — 2 ×EC-160
INT/V TIM V/CIR-B1 P0075 0075 — 2 ×EC-168
INT/V TIM V/CIR-B2 P0081 0081 — 2 ×EC-168
MAF SEN/CIRCUIT-B1 P0101 0101 — 2 ×EC-175
MAF SEN/CIRCUIT-B1 P0102 0102 — 1 ×EC-182
MAF SEN/CIRCUIT-B1 P0103 0103 — 1 ×EC-182
IAT SEN/CIRCUIT-B1 P0112 0112 — 2 ×EC-189
IAT SEN/CIRCUIT-B1 P0113 0113 — 2 ×EC-189
ECT SEN/CIRC P0117 0117 — 1 ×EC-193
ECT SEN/CIRC P0118 0118 — 1 ×EC-193
TP SEN 2/CIRC-B1 P0122 0122 — 1 ×EC-198
TP SEN 2/CIRC-B1 P0123 0123 — 1 ×EC-198
ECT SENSOR P0125 0125 — 2 ×EC-204
IAT SENSOR-B1 P0127 0127 — 2 ×EC-207
THERMSTAT FNCTN P0128 0128 — 2 ×EC-210
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
EC-56
< SERVICE INFORMATION >[VQ35DE]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
A/F SENSOR1 (B1) P0130 0130 — 2
×EC-212
A/F SENSOR1 (B1) P0131 0131 — 2 ×EC-220
A/F SENSOR1 (B1) P0132 0132 — 2 ×EC-228
A/F SENSOR1 (B1) P0133 0133 ×2 ×EC-236
HO2S2 (B1) P0137 0137 ×2 ×EC-245
HO2S2 (B1) P0138 0138 ×2 ×EC-254
HO2S2 (B1) P0139 0139 ×2 ×EC-265
A/F SENSOR1 (B2) P0150 0150 — 2 ×EC-212
A/F SENSOR1 (B2) P0151 0151 — 2 ×EC-220
A/F SENSOR1 (B2) P0152 0152 — 2 ×EC-228
A/F SENSOR1 (B2) P0153 0153 ×2 ×EC-236
HO2S2 (B2) P0157 0157 ×2 ×EC-245
HO2S2 (B2) P0158 0158 ×2 ×EC-254
HO2S2 (B2) P0159 0159 ×2 ×EC-265
FUEL SYS-LEAN-B1 P0171 0171 — 2 ×EC-274
FUEL SYS-RICH-B1 P0172 0172 — 2 ×EC-284
FUEL SYS-LEAN-B2 P0174 0174 — 2 ×EC-274
FUEL SYS-RICH-B2 P0175 0175 — 2 ×EC-284
FTT SENSOR P0181 0181 — 2 ×EC-294
FTT SEN/CIRCUIT P0182 0182 — 2 ×EC-298
FTT SEN/CIRCUIT P0183 0183 — 2 ×EC-298
TP SEN 1/CIRC-B1 P0222 0222 — 1 ×EC-302
TP SEN 1/CIRC-B1 P0223 0223 — 1 ×EC-302
MULTI CYL MISFIRE P0300 0300 — 2 ×EC-308
CYL 1 MISFIRE P0301 0301 — 2 ×EC-308
CYL 2 MISFIRE P0302 0302 — 2 ×EC-308
CYL 3 MISFIRE P0303 0303 — 2 ×EC-308
CYL 4 MISFIRE P0304 0304 — 2 ×EC-308
CYL 5 MISFIRE P0305 0305 — 2 ×EC-308
CYL 6 MISFIRE P0306 0306 — 2 ×EC-308
KNOCK SEN/CIRC-B1 P0327 0327 — 2 — EC-315
KNOCK SEN/CIRC-B1 P0328 0328 — 2 —EC-315
CKP SEN/CIRCUIT P0335 0335 — 2×EC-319
CMP SEN/CIRC-B1 P0340 0340 — 2 ×EC-324
CMP SEN/CIRC-B2 P0345 0345 — 2 ×EC-324
TW CATALYST SYS-B1 P0420 0420 ×2 ×EC-332
TW CATALYST SYS-B2 P0430 0430 ×2 ×EC-332
EVAP PURG FLOW/MON P0441 0441 ×2 ×EC-336
EVAP SMALL LEAK P0442 0442 ×2 ×EC-341
PURG VOLUME CONT/V P0443 0443 — 2 ×EC-348
PURG VOLUME CONT/V P0444 0444 — 2 ×EC-355
PURG VOLUME CONT/V P0445 0445 — 2 ×EC-355
Items
(CONSULT-III screen terms) DTC*
1
SRT code Trip MIL
Reference
page
CONSULT-III
GST*
2ECM*3
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
ON BOARD DIAGNOSTIC (OBD) SYSTEMEC-57
< SERVICE INFORMATION > [VQ35DE]
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OVENT CONTROL VALVE P0447 0447 — 2
×EC-361
VENT CONTROL VALVE P0448 0448 — 2 ×EC-366
EVAP SYS PRES SEN P0451 0451 — 2 ×EC-372
EVAP SYS PRES SEN P0452 0452 — 2 ×EC-375
EVAP SYS PRES SEN P0453 0453 — 2 ×EC-381
EVAP GROSS LEAK P0455 0455 — 2 ×EC-388
EVAP VERY SML LEAK P0456 0456
×*42 ×EC-394
FUEL LEV SEN SLOSH P0460 0460 — 2 ×EC-401
FUEL LEVEL SENSOR P0461 0461 — 2 ×EC-403
FUEL LEVL SEN/CIRC P0462 0462 — 2 ×EC-405
FUEL LEVL SEN/CIRC P0463 0463 — 2 ×EC-405
VEH SPEED SEN/CIRC*6P0500 0500 — 2 ×EC-407
ISC SYSTEM P0506 0506 — 2 ×EC-409
ISC SYSTEM P0507 0507 — 2 ×EC-411
PW ST P SEN/CIRC P0550 0550 — 2 — EC-413
ECM BACK UP/CIRCUIT P0603 0603 — 2×EC-418
ECM P0605 0605 — 1 or 2 × or — EC-422
SENSOR POWER/CIRC P0643 0643 — 1 ×EC-424
TCM P0700 0700 — 1 ×AT- 1 0 1
PNP SW/CIRC P0705 0705 — 2 ×AT- 1 0 2
ATF TEMP SEN/CIRC P0710 0710 — 2 ×AT- 1 3 2
TURBINE SENSOR P0717 0717 — 2 ×AT- 1 0 6
VEH SPD SEN/CIR AT*6P0720 0720 — 2 ×AT- 1 0 8
A/T 1ST GR FNCTN P0731 0731 — 2 ×AT- 11 4
A/T 2ND GR FNCTN P0732 0732 — 2 ×AT- 11 6
A/T 3RD GR FNCTN P0733 0733 — 2 ×AT- 11 8
A/T 4TH GR FNCTN P0734 0734 — 2 ×AT- 1 2 0
A/T 5TH GR FNCTN P0735 0735 — 2 ×AT- 1 2 2
TCC SOLENOID/CIRC P0740 0740 — 2 ×AT- 1 2 4
A/T TCC S/V FNCTN P0744 0744 — 2 ×AT- 1 2 6
L/PRESS SOL/CIRC P0745 0745 — 2 ×AT- 1 2 8
P-N POS SW/CIRCUIT P0850 0850 — 2 ×EC-429
CLOSED LOOP-B1 P1148 1148 — 1 ×EC-434
CLOSED LOOP-B2 P1168 1168 — 1 ×EC-434
TCS C/U FUNCTN P1211 1211 — 2 — EC-435
TCS/CIRC P1212 1212 — 2 —EC-436
ENG OVER TEMP P1217 1217 — 1×EC-437
CTP LEARNING-B1 P1225 1225 — 2 — EC-447
CTP LEARNING-B1 P1226 1226 — 2 —EC-449
COLD START CONTROL P1421 1421 — 2×EC-451
Items
(CONSULT-III screen terms) DTC*
1
SRT code Trip MIL
Reference
page
CONSULT-III
GST*
2ECM*3
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C