2008 INFINITI FX35 service indicator

BR-16
< SERVICE INFORMATION >
VACUUM LINES
VACUUM LINES
ComponentINFOID:0000000001327624
Removal and InstallationINFOID:0000000001327625
CAUTION:
 Because vacuum hose contains a check valve, it must be installed in the correct direction. Refer to
the stamp or label to confirm co rrect installation. The brake booster will not ope rate normally if hose
is installed in the wrong direction.
 Insert vacuum hose for at least 24 mm (0.94 in).
 Do not use lubricating oil during assembly.
InspectionINFOID:0000000001327626
VISUAL INSPECTION
Check for improper assembly, damage and deterioration.
CHECK VALVE INSPECTION
1. Clamp 2. Vacuum hose 3. Clamp
4. Vacuum piping 5. Clamp 6. Engine direction indicator
7. Vacuum hose (Build in check valve) 8. Clamp 9. Brake booster
SFIA1134E
SBR225B
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

FRONT DISC BRAKEBR-23
< SERVICE INFORMATION >
C
DE
G H
I
J
K L
M A
B
BR
N
O P
2. Using a dial indicator, check runout.
CAUTION:
Before measuring, make sure that wheel bearing axle end
play is within the sp ecification. Refer to FA X - 4 , "
On-Vehicle
Inspection" (2WD models), FA X - 11 , "On-Vehicle Inspection"
(AWD models).
3. If runout is outside the limit, find the minimum runout point by shifting the mounting positions of disc rotor and wheel hub by one hole.
4. If runout is still outside the limit after performing the above operation, replace or lathe the disc rotor.
[When lathing, use the Pro-Cut PFM On-Car Br ake Lathe (Tool No, 38-PFM90.5) or equivalent.]
Thickness Inspection
Using a micrometer, check thickness of disc rotor. If thickness is out-
side the specification, replace disc rotor.
Brake Burnishing ProcedureINFOID:0000000001327632
Burnish brake pad contact surfaces of disc rotor according to following procedure after refinishing or replacing
drums or rotors, after replacing pads or linings, or if a soft pedal occurs at very low mileage.
CAUTION:
 Be careful of vehicle speed because brake does no t operate easily until pad and disc rotor are
securely fitted.
 Only perform this procedure under safe road and traffic conditions. Use extreme caution.
1. Drive vehicle on straight, flat road.
2. Depress brake pedal with the power to stop vehicl e within 3 to 5 seconds until the vehicle stops.
3. Drive without depressing brake for a few minutes to cool brake.
4. Repeat steps 1 to 3 until pad and disc rotor are securely fitted. Measurement point
: At a point 10.0 mm (0.394 in)
from outer edge of disc.
Runout limit : 0.04 mm (0.0016 in) or less
SBR019B
Standard thickness : 34.0 mm (1.339 in)
Wear limit : 32.0 mm (1.260 in)
Maximum uneven wear
(measured at 8 positions) : 0.015 mm (0.0006 in)
or less
SBR020B
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

BR-28
< SERVICE INFORMATION >
REAR DISC BRAKE
3. Apply brake fluid to piston, and press piston into cylinder bodyby hand to assemble piston side lip on piston boot properly into
groove on piston.
CAUTION:
Press piston evenly and change the pressing point to pre-
vent the inner wall of cylinder from being rubbed.
4. Fix piston boot with retaining ring. CAUTION:
 Make sure boot is firmly in cylinder body groove.
 Do not reuse retaining ring.
5. Install sliding pin bolts and sliding pin boots to torque member.
6. Apply PBC (Poly Butyl Cuprysil) grease or silicone- based grease to the backside of brake pad and to both
sides of shim, and attach inner shim and shim cover to inner pad, and the outer shim to outer pad.
7. Assembling shims and shim cover to pad. CAUTION:
When attaching pad retainer, inst all it firmly so that it does
not float up higher than torque member, as shown in the fig-
ure.
8. Install brake pad retainer and pad to torque member.
9. Install cylinder body. Tighten sliding pin bolts to the specified torque. Refer to BR-24, "
Component".
10. After installing caliper assembly, refill with new brake fluid and bleed air. Refer to BR-8, "
Bleeding Brake System".
DISC ROTOR INSPECTION
Visual Inspection
Check surfaces of disc rotor for uneven wear, cra cks, and serious damage. If a malfunction is detected,
replace applicable part.
Runout Inspection
1. Using wheel nuts, fix the disc rotor to wheels hub. (2 or more positions)
2. Using a dial indicator, check runout.
CAUTION:
Before measuring, make sure that wheel bearing axle end
play is within the specification. Refer to RAX-6, "
On-Vehicle
Inspection".
3. If runout is outside the limit, find minimum runout point by shift- ing mounting positions of disc rotor and wheel hub by one hole.
SFIA2279E
SFIA2280E
PFIA0273E
Measurement point : At a point 10 mm (0.394 in)
from outer edge of disc.
Runout limit : 0.05 mm (0.0020 in) or less
SBR019B
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

BRC-6
< SERVICE INFORMATION >[VDC/TCS/ABS]
PRECAUTIONS
 If the following components are replaced with non-genui
ne components or converted, VDC OFF indicator
lamp and SLIP indicator lamp may turn on or the VDC system may not operate properly. Components
related to suspension (shock absorber, strut, spring, bushing, etc.), Tires, wheels (exclude specified size),
components related to brake (pad, rotor, caliper, etc. ), components related to engine (muffler, ECM, etc.),
components related to body reinforcement (roll bar, tower bar, etc.).
 Driving in the condition of breakage or excessive wear of suspension, tires or components related to the
brakes may cause VDC OFF indicator lamp and SLIP indicator lamp turn on, and the VDC system may not
operate properly.
 When the TCS or VDC is activated by sudden accele ration or sudden turn, some noise may occur. The
noise is a result of the normal operation of the TCS and VDC.
 When driving on roads which have extreme slopes (s uch as mountainous roads) or high banks (such as
sharp carves on a freeway), the VDC may not operate nor mally, or VDC OFF indicator lamp and SLIP indi-
cator lamp may turn on. However, this is not a malfunction, if normal operation can be resumed after restart-
ing engine.
 Sudden turns (such as spin turns, acceleration turns) , drifting, etc. When VDC function is OFF (VDC OFF
SW ON) may cause the G sensor system indicate a malf unction. However, this is not a malfunction, if nor-
mal operation can be resumed after restarting engine.
 Change 4 tires at a time. Be sure to use specified- size tires that have the same brand name and pattern.
Wheel sensor errors can be detected be self-diagnosis when tires have wide abrasion variations or the size
is different from the genuine tires.
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

BRC-10
< SERVICE INFORMATION >[VDC/TCS/ABS]
SYSTEM DESCRIPTION
SYSTEM DESCRIPTION
SchematicINFOID:0000000001327660
FunctionsINFOID:0000000001327661
VDC
 In addition to the TCS/ABS function, the driver
steering amount and brake operation amount are detected
from steering angle sensor and pressure sensor, and the vehicle's driving status (amount of under steering /
over steering) is determined from information from G s ensor, wheel sensor, etc., and this information is used
to improve vehicle stability by controlling the braking and engine power to all four wheels.
 SLIP indicator lamp flashes to inform the driver of VDC operation.
 During VDC operation, body and brake pedal lightly vibrate and mechanical noises may be heard. This is
normal.
 ABS warning lamp, VDC OFF indicator lamp, and SLIP indicator lamp might turn on when vehicle is subject
to strong shaking or large vibration, such as when vehi cle is on a turn table, a ship or a steep slope such as
bank while engine is running. In this case, restart engine on a normal road, and if ABS warning lamp, VDC
OFF indicator lamp, and SLIP indicator lamp turn off, there is no malfunction.
TCS
 The wheel spin of the drive wheels is detected by ABS actuator and electric unit (control unit) from the wheel
speed signals from four wheels, so if wheel spin occurs , drive wheel right and left brake fluid pressure con-
trol and engine fuel cut are performed while throttle value is restricted to reduce the engi\
ne torque and
decrease the amount of wheel spin. In addition, the degree throttle is opened is controlled to achieve the
optimum engine torque.
 Depending on road circumstances, the driver may have a sluggish feel. This is normal, because the opti-
mum traction has the highest priority under TCS operation.
 TCS may be activated any time vehicle suddenly accelerates, suddenly down/upshifts, or is driven on a road with a varying surface friction coefficient.
 During TCS operation, it informs a driver of sy stem operation by flashing SLIP indicator lamp.
ABS
 The Anti-Lock Braking System is a function that detec ts wheel revolution while braking, and it improves han-
dling stability during sudden braking by electrically prev enting 4 wheel lock. Maneuverability is also improved
for avoiding obstacles.
 If the electrical system malfunc tions, then the fail-safe function star ts, the ABS becomes inoperative, and
ABS warning lamp turns on.
 Electrical system diagnosis by CONSULT-III is available.
 During ABS operation, brake pedal lightly vibrates and a mechanical noise may be heard. This is normal.
 When starting engine, or just after starting vehicle, brake pedal may vibrate or motor operating noises may be heard from engine compartment. This is a normal status of operation check.
SFIA1160E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

SYSTEM DESCRIPTIONBRC-11
< SERVICE INFORMATION > [VDC/TCS/ABS]
C
D
E
G H
I
J
K L
M A
B
BRC
N
O P
 Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel, or
snow-covered (fresh, deep snow) roads.
EBD
 The Electronic Brake Distribution is a function that detects subtle slippages between front and rear wheels
during braking, and it improves handling stability by elec tronically controlling the brake fluid pressure which
results in reduced rear wheel slippage.
 In case of electrical system malfunction, the fail- safe function is activated, EBD and ABS becomes inopera-
tive, and ABS warning lamp and brake warning lamp are turned on.
 Electrical system diagnosis by CONSULT-III is available.
 During EBD operation, brake pedal lightly vibrates and a mechanical noise may be heard. This is normal.
 When starting engine, or just after starting vehicle, brake pedal may vibrate or motor operating noises may
be heard from engine compartment. This is a normal status of operation check.
 Stopping distance may be longer than that of vehicles without EBD when vehicle drives on rough, gravel, or
snow-covered (fresh, deep snow) roads.
Fail-Safe FunctionINFOID:0000000001327662
VDC / TCS SYSTEM
In case of malfunction in the VDC/TCS system, VDC O FF indicator lamp and SLIP indicator lamp are turned
on, and the condition of vehicle is the same as the c ondition of vehicles without VDC/TCS system. In case of
malfunction in the VDC/TCS system, the ABS control c ontinues to operate normally without VDC/TCS control.
CAUTION:
If the fail-safe function is acti vated, then perform the self-diagnos is for VDC/TCS/ABS control system.
ABS, EBD SYSTEM
In case of electrical malfunctions with the ABS, ABS warning lamp, VDC OFF indicator lamp and SLIP indica-
tor lamp will turn on. In case of electrical malfunc tions with the EBD, brake warning lamp, ABS warning lamp,
VDC OFF indicator lamp and SLIP indicator lamp wil l turn on. Simultaneously, the VDC/TCS/ABS become one
of the following conditions of the fail-safe function.
 For malfunction of ABS, only the EBD is activated and t he condition of vehicle is the same condition of vehi-
cles without TCS/ABS system.
NOTE:
ABS self-diagnosis sound may be heard. That is a no rmal condition because a self-diagnosis for “Ignition
switch ON” and “The first starting” are being performed.
 For malfunction of EBD, EBD and ABS become inoperative, and the condition of vehicle is the same as the
condition of vehicles wit hout TCS/ABS, EBD system.
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

TROUBLE DIAGNOSISBRC-13
< SERVICE INFORMATION > [VDC/TCS/ABS]
C
D
E
G H
I
J
K L
M A
B
BRC
N
O P
TROUBLE DIAGNOSIS
Fail-Safe FunctionINFOID:0000000001327665
VDC/TCS SYSTEM
In case of malfunction in the VDC/TCS system, VDC O FF indicator lamp and SLIP indicator lamp are turned
on, and the condition of vehicle is the same as the c ondition of vehicles without VDC/TCS system. In case of
malfunction in the VDC/TCS system, the ABS control c ontinues to operate normally without VDC/TCS control.
CAUTION:
If the fail-safe function is acti vated, then perform the self-diagnos is for VDC/TCS/ABS control system.
ABS, EBD SYSTEM
In case of electrical malfunctions with the ABS, ABS warning lamp, VDC OFF indicator lamp, SLIP indicator
lamp will turn on. In case of electrical malfuncti ons with the EBD, brake warning lamp, ABS warning lamp,
VDC OFF indicator lamp and SLIP indicator lamp wil l turn on. Simultaneously, the VDC/TCS/ABS become one
of the following conditions of the fail-safe function.
 For malfunction of ABS, only the EBD is activated and t he condition of vehicle is the same condition of vehi-
cles without TCS/ABS system.
NOTE:
ABS self-diagnosis sound may be heard. That is a no rmal condition because a self-diagnosis for “Ignition
switch ON” and “The first starting” are being performed.
 For malfunction of EBD, EBD and ABS become inoperative, and the condition of vehicle is the same as the
condition of vehicles wit hout TCS/ABS, EBD system.
How to Proceed with DiagnosisINFOID:0000000001327666
BASIC CONCEPT
 Most important point to perform diagnosis is to unders tand systems (control and mechanism) in vehicle thor-
oughly.
 It is also important to clarify customer complaints before inspec- tion.
First of all, reproduce symptom, and understand it fully.
Ask customer about his/her complaints carefully. In some cases, it
will be necessary to check symptom by driving vehicle with cus-
tomer.
NOTE:
Customers are not professionals. Do not assume “maybe cus-
tomer means...” or “maybe customer mentioned this symptom”.
 It is essential to check symptoms right from beginning in order to repair a malfunction completely.
For an intermittent malfunction, it is important to reproduce symp-
tom based on interview with customer and past examples. Do not
perform inspection on ad hoc basis. Most intermittent malfunctions
are caused by poor contacts. In this case, it will be effective to
shake suspected harness or connector by hand. When repairs are
performed without any symptom check, no one can judge if mal-
function has actually been eliminated.
 After diagnosis, make sure to perform “erase memory”. Refer to BRC-26, "
Self-Diagnosis".
 For an intermittent malfunction, move harness or harness connec- tor by hand to check poor contact or false open circuit.
 Always read “GI General Information” to confirm general precautions. Refer to GI-3, "
General Precaution".
SEF234G
SEF233G
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

BRC-24
< SERVICE INFORMATION >[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Monitor item Display content Data monitor
Condition Reference value in
normal operation
SLCT LVR POSI A/T shift position P: P position
R: R position
N: N position
D: D position
GEAR A/T gear position 1: 1st gear
2: 2nd gear
3: 3rd gear
4: 4th gear
5: 5th gear
FR RH SENSOR
FR LH SENSOR
RR RH SENSOR
RR LH SENSOR Wheel speed Vehicle stopped 0 [km/h (MPH)]
Vehicle running (Note 1)
Almost in accordance
with speedometer
display
(within
± 10 %)
ACCEL POS SIG Open/close condition of throttle valve
(linked with a
ccelerator pedal) Accelerator pedal not depressed
(Engine stopped)
0 %
Depress accelerator pedal
(Engine stopped) 0 to 100 %
ENGINE SPEED With engine running With engine stopped 0 rpm
Engine running
Almost in accordance
with tachometer dis-
play
STR ANGLE SIG Steering angle detected by steering angle
sensor Straight-ahead Approx. 0 deg
Steering wheel turned –756 to 756 deg
YAW RATE SEN Yaw rate detected by yaw rate sensor Vehicle stopped Approx. 0 d/s
Vehicle running –100 to 100 d/s
SIDE G-SENSOR Transverse G detected by side G sensor Vehicle stopped
Approx. 0 m/s
2
Vehicle running–16.7 to 16.7 m/s2
PRESS SENSORBrake fluid pressure detected by pressure
sensor With ignition switch turned ON and brake
pedal released
Approx. 0 bar
With ignition switch turned ON and brake
pedal depressed 0 to 170 bar
BATTERY VOLT Battery voltage supplied to ABS actuator
and electric unit (control unit) Ignition switch ON 10 to 16 V
STOP LAMP SW Brake pedal operation Brake pedal depressed ON
Brake pedal not depressed OFF
OFF SW VDC OFF switch ON/OFF status VDC OFF switch ON
(When VDC OFF indicator lamp is ON)
ON
VDC OFF switch OFF
(When VDC OFF indicator lamp is OFF) OFF
ABS WARN LAMP ABS warning lamp ON condition (Note 2) ABS warning lamp ON ON
ABS warning lamp OFF OFF
MOTOR RELAY Operation status of motor and motor relay Ignition switch ON or engine running
(ABS not operated)
OFF
Ignition switch ON or engine running (ABS
operated) ON
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C