TROUBLE DIAGNOSISBRC-25
< SERVICE INFORMATION > [VDC/TCS/ABS]
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ACTUATOR RLY Actuator relay operation status Actuator (solenoid) is active
(“ACTIVE TEST” with CONSULT-III)
ON
When actuator relay is inactive
(in fail-safe mode) OFF
OFF LAMP VDC OFF indicator lamp status
(Note 3) When VDC OFF indicator lamp is ON ON
When VDC OFF indicator lamp is OFF OFF
SLIP LAMP SLIP indicator lamp status
(Note 4) When SLIP indicator lamp is ON ON
When SLIP indicator lamp is OFF OFF
FR LH IN SOL
FR LH OUT SOL
FR RH IN SOL
FR RH OUT SOL
RR RH IN SOL
RR RH OUT SOL
RR LH IN SOL
RR LH OUT SOL Solenoid valve operation Actuator (solenoid) is active (“ACTIVE
TEST” with CONSULT-III) and actuator re-
lay is active (ignition switch ON)
ON
When actuator (solenoid) is not active or
actuator relay is inactive (in fail-safe
mode) OFF
CV1
CV2
SV1
SV2 VDC/TCS switch-over valve status When actuator (switch-over valve) is ac-
tive (“ACTIVE TEST” with CONSULT-III)
and actuator relay is active (ignition switch
ON)
ON
When actuator (switch-over valve) is not
active or actuator relay is inactive (in fail-
safe mode) OFF
DECEL G-SEN Longitudinal acceleration detected by decel
G sensor (Note 5) Vehicle stopped Approx. 0 G
Vehicle running -1.7 to +1.7 G
FLUID LEV SW ON/OFF status of brake fluid level switch When brake fluid level switch ON ON
When brake fluid level switch OFF OFF
VDC FAIL SIG
TCS FAIL SIG
ABS FAIL SIG
EBD FAIL SIG Fail signal status VDC fail
TCS fail
ABS fail
EBD fail
ON
VDC normal
TCS normal
ABS normal
EBD normal OFF
EBD WARN LAMP Brake warning lamp on condition
(Note 6) Brake warning lamp ON ON
Brake warning lamp OFF OFF
EBD SIGNAL EBD operation EBD active ON
EBD not active OFF
ABS SIGNAL ABS operation ABS active ON
ABS not active OFF
TCS SIGNAL TCS operation TCS active ON
TCS not active OFF
VDC SIGNAL VDC operation VDC active ON
VDC not active OFF
CRANKING SIG CRANKING status Cranking ON
Not cranking OFF
4WD FAIL REQ ETS fail status (Note 5) ETS fail ON
ETS normal OFF
Monitor item Display content
Data monitor
Condition Reference value in
normal operation
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BRC-26
< SERVICE INFORMATION >[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Note 1: Confirm tire pressure is normal.
Note 2: ON/OFF timing of ABS warning lamp
ON: Approx. Within 2 seconds after ignition switch is turned ON, or when a malfunction is detected.
OFF: Approx. 2 seconds after ignition switch is turned ON (when sy
stem is in normal operation) and VDC/TCS function is not activated.
Note 3: ON/OFF timing of VDC OFF indicator lamp
ON: Approx. Within 2 seconds after ignition switch is turned ON, or when a malfunction is detected and VDC OFF switch is ON.
OFF: Approx. 2 seconds after ignition switch is turned ON (when system is in normal operation.) And when VDC OFF switch is OFF.
Note 4: ON/OFF timing of SLIP indicator lamp
ON: Approx. Within 2 seconds after ignition switch is turned ON, or when a malfunction is detected and VDC/TCS function is activa ted
while driving.
OFF: Approx. 2 seconds after ignition switch is turned ON (when sy stem is in normal operation) and VDC/TCS function is not activated.
Flashing: VDC/TCS function is active during driving
Note 5: Only AWD models.
Note 6: Serves as EBD warning lamp.
CONSULT-III Functions (ABS)INFOID:0000000001327671
CONSULT-III MAIN FUNCTION
CONSULT-III can display each diagnostic item us ing the diagnostic test modes shown following.
Self-DiagnosisINFOID:0000000001327672
OPERATION PROCEDURE
Before performing the self-diagnosis, start engine and driv e vehicle at 30 km/h (19 MPH) or more for approxi-
mately 1 minute.
ERASE MEMORY
After erasing DTC memory, start engine and drive vehicle at 30 km/h (19 MPH) or more for approximately 1
minute as the final inspection, and make sure that the ABS warning lamp, VDC OFF indicator lamp, SLIP indi-
cator lamp and brake warning lamp turn OFF.
CAUTION:
If memory cannot be erased, perform applicably diagnosis.
NOTE:
When the wheel sensor malfunctions, after inspecting the wheel sensor system, the ABS warning lamp,
VDC OFF indicator lamp, SLIP indicator lamp and br ake waning lamp will not turn OFF even when the sys-
tem is normal unless the vehicle is driving at approxim ately 30 km/h (19 MPH) or more for approximately 1
minute.
Brake warning lamp will turn ON in case of parki ng brake operation (when switch is ON) or of brake fluid
level switch should not stay “ON” position.
VDC OFF switch should not stay “ON” position.
2WD/4WD Drive axle 2WD model 2WD
AWD model AWD
Monitor item Display content
Data monitor
Condition Reference value in
normal operation
Diagnostic test mode Function
WORK SUPPORT This mode enables a technician to adjust some devices faster and more accurately by following the
indications on CONSULT-III.
SELF-DIAG RESULTS Self-diagnostic results can be read and erased quickly.
DATA MONITOR Input/Output data in the ABS actuator and electric unit (control unit) can be read.
CAN DIAG SUPPORT MNTR The results of transmit/receive diagnosis of communication can be read.
ACTIVE TEST Diagnostic Test Mode in which CONSULT-III drives
some actuators apart from the ABS actuator and
electric unit (control unit) and also shifts some parameters in a specified range.
FUNCTION TEST Performed by CONSULT-III inst ead of a technician to determine whether each system is “OK” or “NG”.
ECU PART NUMBER ABS actuator and electric unit (control unit) part number can be read.
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TROUBLE DIAGNOSISBRC-29
< SERVICE INFORMATION > [VDC/TCS/ABS]
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× : Applicable : Optional item
Item
(Unit) Data monitor item selection
Remarks
ECU INPUT
SIGNALS MAIN
SIGNALS
GEAR ××Gear position judged by PNP switch signal is displayed.
SLCT LVR POSI ××Shift position judged by PNP switch signal.
FR RH SENSOR
[km/h (MPH)] ××
Wheel speed calculated by front RH wheel sensor signal is displayed.
FR LH SENSOR
[km/h (MPH)] ××
Wheel speed calculated by front LH wheel sensor signal is displayed.
RR RH SENSOR
[km/h (MPH)] ××
Wheel speed calculated by rear RH wheel sensor signal is displayed.
RR LH SENSOR
[km/h (MPH)] ××
Wheel speed calculated by rear LH wheel sensor signal is displayed.
BATTERY VOLT
(V) ××Voltage supplied to ABS actuator and electric unit (control unit) is dis-
played.
ENGINE SPEED
(rpm) ××
Engine speed judged by CAN communication signal is displayed.
DECEL G-SEN
(G) (AWD models) ××
Longitudinal acceleration detected by decel G sensor is displayed.
OFF SW
(ON/OFF)
×× VDC OFF switch (ON/OFF) status is displayed.
STOP LAMP SW
(ON/OFF) ××
Stop lamp switch (ON/OFF) status is displayed.
YAW RATE SEN
(d/s) ××
Yaw rate detected by yaw rate sensor is displayed.
ACCEL POS SIG
(%) ×Throttle valve open/close status judged by CAN communication signal
is displayed.
STR ANGLE SIG
(deg) ×
Steering angle detected by steering angle sensor is displayed.
SIDE G-SENSOR
(m/s
2) ×
Lateral acceleration detected by side G sensor is displayed.
PRESS SENSOR
(bar) ×
Brake fluid pressure detected by pressure sensor is displayed.
FLUID LEV SW
(ON/OFF) ×
Brake fluid level switch (ON/OFF) status is displayed.
ABS WARN LAMP
(ON/OFF) ×
ABS warning lamp (ON/OFF) status is displayed.
SLIP LAMP
(ON/OFF) ×
SLIP indicator lamp (ON/OFF) status is displayed.
FR LH IN SOL
(ON/OFF) ×
Front LH IN ABS solenoid (ON/ OFF) status is displayed.
FR LH OUT SOL
(ON/OFF) ×
Front LH OUT ABS solenoid (ON/OFF) status is displayed.
RR RH IN SOL
(ON/OFF) ×
Rear RH IN ABS solenoid (ON/OFF) status is displayed.
RR RH OUT SOL
(ON/OFF) ×
Rear RH OUT ABS solenoid (ON/ OFF) status is displayed.
FR RH IN SOL
(ON/OFF) ×
Front RH IN ABS solenoid (ON/OFF) status is displayed.
FR RH OUT SOL
(ON/OFF) ×
Front RH OUT ABS solenoid (ON/OFF) status is displayed.
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BRC-32
< SERVICE INFORMATION >[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Basic Inspection
INFOID:0000000001327676
BRAKE FLUID AMOUNT, LEAKS, AND BRAKE PADS INSPECTION
1. Check fluid level in the brake reservoir tank. If fluid level is low, refill brake fluid.
2. Check brake piping and around ABS actuator and electric uni t (control unit) for leaks. If there is leaking or
oozing fluid, check the following items.
If ABS actuator and electric unit (control unit) connec tion is loose, tighten piping to the specified torque
and re-perform the leak inspection to make sure there are no leaks.
If there is damage to the connection flare nut or AB S actuator and electric unit (control unit) screw,
replace the damaged part and re-perform the leak inspection to make sure there are no leaks.
When there is fluid leaking or oozing from a part other than ABS actuator and electric unit (control unit)
connection, if fluid is just oozing out, use a clean cl oth to wipe off the oozing fluid and re-check for leaks.
If fluid is still oozing out, replace the damaged part.
When there is fluid leaking or oozing at ABS actuator and electric unit (control unit), if fluid is just oozing
out, use a clean cloth to wipe off oozing fluid and re-che ck for leaks. If fluid is still oozing out, replace
ABS actuator and electric unit (control unit) body.
CAUTION:
ABS actuator and electric unit (contr ol unit) body can not be disassembled.
3. Check brake pad degree of wear. Refer to BR-18, "
On-Vehicle Inspection" in “Front Disc Brake” and BR-
24, "On-Vehicle Inspection" in “Rear Disc Brake”
POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPECTION
Make sure battery positive cable, negative cabl e and ground connection are not loose. If looseness is
detected, tighten the cables. In additi on, check the battery voltage to make sure it has not dropped and alter-
nator is normal.
ABS WARNING LAMP, VDC OFF INDICATOR LAMP, SLIP INDICATOR LAMP AND BRAKE WARN-
ING LAMP INSPECTION
Symptom Symptom description Result
Motor operation noise This is noise of motor in
side ABS actuator and electr ic unit (control unit).
Slight noise may occur during VDC, TCS, and ABS operation.
Normal
When the vehicle speed goes over 20 km/h (12.5 MPH), motor and valves
operating noise may be heard. It happens only once after ignition switch is
ON. This is a normal status of the system operation check.
System operation check noise When engine starts, slight “click” noise may be heard from engine room.
This is normal and is part of system operation check. Normal
VDC/TCS operation
(SLIP indicator lamp blinking) TCS may activate momentarily if wheel speed changes when driving over
location where friction coefficient varies, when up/downshifting, or when ful-
ly depressing accelerator pedal.
Normal
Cancel the VDC/TCS
function for the inspec-
tion on a chassis dyna-
mometer.
For inspection of speedometer or other instruments, press VDC OFF switch
to turn VDC/TCS function off.
When accelerator pedal is depressed on a chassis dynamometer (fixed
front-wheel type), vehicle speed will not increase. This is not normal. It is re-
sult of TCS being activated by stationary front wheels. Warning lamp may
also illuminate to indicate “sensor system error”. This is also normal, and is
the result of the stationary front wheels being detected. To be certain, restart
engine, and drive vehicle at 30 km/h (19 MPH) or more. Make sure warning
lamp does not illuminate.
ABS operation
(Longer stopping distance) On roads with low friction coefficients, such as snowy roads or gravel roads,
vehicles with ABS may require a longer stopping distance. Therefore, when
driving on such roads, avoid overconfidence and keep speed sufficiently
low.
Normal
Insufficient feeling of accelera-
tion Depending on road conditions, driver may feel that feeling of acceleration is
insufficient. This is because traction control, which controls engine and
brakes to achieve optimal traction, has the highest priority (for safety). As a
result, there may be times when acceleration is slightly less than usual for
the same accelerator pedal operation.
Normal
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TROUBLE DIAGNOSISBRC-33
< SERVICE INFORMATION > [VDC/TCS/ABS]
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× : ON –: OFF
Note 1:Brake warning lamp will turn on in case of operating parking brake (switch turned on) or of actuating brake fluid level switch
(brake fluid is insufficient).
Note 2:After starting engine, turn OFF.
1. Make sure ABS warning lamp, VDC OFF indicator lamp (when VDC OFF switch is OFF), and SLIP indica- tor lamp turn on approximately 2 second, and brake warning lamp turns on when ignition switch is turned
ON. If they do not, check VDC OFF indicator lamp and then VDC OFF switch. Refer to BRC-48, "
Compo-
nent Inspection". Check CAN communications. Refer to “CAN Communication Inspection”. If there are no
errors with VDC OFF switch and CAN communication system, check combination meter. Refer to DI-5
.
2. Make sure ABS warning lamp, VDC OFF indicator lamp, SLIP indicator lamp turn off approximately 2 sec- ond after turn ignition switch ON, and brake warning lamp turns off after engine starts. If lamps do not turn
off, perform self-diagnosis.
3. With engine running, make sure VDC OFF indicator lamp turns on and off when VDC OFF switch is turned ON and OFF. If indicator lamp status does not correspond to switch operation, check the VDC OFF
switch system. Refer to BRC-48, "
Component Inspection".
4. Make sure ABS warning lamp, VDC OFF indicator lamp, and SLIP indicator lamp turn off 2 seconds after engine is started. If ABS warning lamp, VDC OFF indicator lamp, and SLIP indicator lamp have not turned
off 10 seconds after engine has been started, perform self-diagnosis of ABS actuator and electric unit
(control unit).
5. After performing the self-diagnosis, be sure to erase the error memory. Refer to BRC-26, "
Self-Diagnosis".
NOTE:
Brake warning lamp will turn ON in case of parking brake operation (when switch is ON) or of brake fluid level
switch should not stay “ON” position.
Condition ABS warning
lamp VDC OFF in-
dicator lamp SLIP indicator
lamp Brake warning
lamp (Note 1) Remarks
Ignition switch OFF. – – – — —
Approx. 2 seconds after ignition
switch is turned ON. ×× ××
(Note 2) —
Approx. 2 seconds later after ig-
nition switch ON. –– –
× (Note 2) Go out 2 seconds after igni-
tion switch is turned ON.
VDC OFF switch is turned ON.
(VDC/TCS function is OFF.) –
× –— —
VDC/TCS/ABS error. ×× × —There is an ABS actuator
and electric unit (control unit)
error. (Power, ground or sys-
tem malfunction)
When VDC/TCS is not function-
ing normally. –
×× ——
EBD error. ×× × × —
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BRC-38
< SERVICE INFORMATION >[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SYSTEM
1. Disconnect ABS actuator and electric unit (contro
l unit) connector. Then reconnect it securely.
2. Perform self-diagnosis again.
Do any self-diagnosis item appear?
YES >> GO TO 3.
NO >> Poor connection. Repair or replace the applicable connector.
3.CHECK ABS MOTOR AND MOTOR RELAY POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF and disconnect ABS actuat or and electric unit (control unit) connector E56.
2. Check voltage between ABS actuator and electric unit (control unit) harness connector and ground.
3. Check continuity between ABS ac tuator and electric unit (control
unit) harness connector and ground.
OK or NG
OK >> Perform self-diagnosis again. If the same result appears, replace ABS actuator and electric unit (control
unit). Refer to BRC-54
.
NG >> Repair harness or connectors.
DTC C1113 G-SENSORINFOID:0000000001327682
CAUTION:
Sudden turns (such as spin turns, acceleration turns), drifting, etc. may cause the G sensor circuit
indicate a malfunction. However, this is not a malf unction, if normal operation can be resumed after
restarting engine.
INSPECTION PROCEDURE
1.CHECK SELF-DIAGNOSTIC RESULTS
Check the self-diagnostic results.
CAUTION:
When on a turntable, such as at a parking structure entrance, or wh en on a moving object with engine
running, VDC OFF indicator lamp might turn on and self-diagnosis using CONSULT-III the yaw rate
sensor system might be displayed, but in this case ther e is no malfunction in yaw rate sensor circuit.
As soon as vehicle leaves turntable or moving object , restart engine to return the system to normal.
Is the above displayed in the self-diagnosis display items?
YES >> GO TO 2.
NO >> INSPECTION END
2.CHECK CONNECTOR
ABS actuator and electric unit (control unit) Ground Voltage
1, 32 — Battery voltage
(Approx. 12 V)
SFIA1198E
ABS actuator and electric unit (control unit) Ground Continuity
16, 47 — Yes
SFIA1197E
Self-diagnostic resultsYAW RATE SENSOR
SIDE G-SEN CIRCUIT
G-SENSOR (AWD models)
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BRC-54
< SERVICE INFORMATION >[VDC/TCS/ABS]
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
Removal and InstallationINFOID:0000000001327700
REMOVAL
1. Disconnect ABS actuator and electric unit (control unit) connector.
2. Loosen brake tube flare nuts, then remove brake tubes
from ABS actuator and electric unit (control unit).
3. Remove LH side fender protector. Refer to EI-24
.
4. Remove ABS actuator and electric unit (control unit) mounting nuts.
5. Remove ABS actuator and electric unit (control unit) from vehicle.
CAUTION:
Be careful of the following wh en removing ABS actuator and electric unit (control unit).
If the part number on the part number label (p asted on actuator upper surface) is the same, ABS
actuator and electric unit (c ontrol unit) can not be used on another vehicle.
If it is used on another vehicle, ABS warning lamp, SLIP indicator lamp and VDC OFF indicator lamp
may turn ON or VDC/TCS/ABS may not operate normally.
When replacing ABS actuator an d electric unit (control unit), must use new service parts.
Before servicing, disconnect battery cables.
To remove brake tube, use a flare nut torque wrench to prevent flare nuts and brake tube from being
damaged. To install, use a flare nut torque wren ch (commercial service tool) and tighten to the spec-
ified torque.
Do not apply excessive impact to actuator, such as dropping it.
Do not remove and install ABS actuator and el ectric unit (control unit) by holding harness.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Be careful of the following wh en installing ABS actuator and electric unit (control unit).
Tighten the mounting bolts and nuts to the specified torque.
After the work, bleed air from brake piping. Refer to BR-8, "
Bleeding Brake System".
After installing vehicle harness connector in th e actuator, make sure connector is securely locked.
When replacing ABS actuator and el ectric unit (control unit), calibrate steering angle sensor neutral
position and decel G sensor. Refer to BRC-8
.
PFIA0601E
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DI-1
ELECTRICAL
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SECTION DI
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CONTENTS
DRIVER INFORMATION SYSTEM
SERVICE INFORMATION .. ..........................3
DTC INDEX ..................................................... .....3
U1000 - U1010 .................................................... ......3
B2202 - B2205 ..........................................................3
C1B00 - C1B03 .........................................................3
PRECAUTION .....................................................4
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
4
COMBINATION METERS ...................................5
System Description ............................................. ......5
Component Parts and Harness Connector Loca-
tion ............................................................................
8
Arrangement of Combination Meter ..........................9
Circuit Diagram .......................................................10
Wiring Diagram - METER - .....................................11
Terminal and Reference Value for Combination
Meter .......................................................................
13
Terminal and Reference Value for Unified Meter
and A/C Amp ...........................................................
14
Self-Diagnosis Mode of Combination Meter ............14
CONSULT-III Function (METER/M&A) ...................15
Trouble Diagnosis ...................................................15
Symptom Chart .......................................................16
Power Supply and Ground Circuit Inspection .........16
Vehicle Speed Signal Inspection .............................17
Engine Speed Signal Inspection .............................18
Engine Coolant Temperature Signal Inspection ......19
Fuel Level Sensor Signal Inspection .......................19
Fuel Gauge Pointer Fluctuates, Indicator Wrong
Value or Varies ........................................................
21
Fuel Gauge Does Not Move to FULL Position ........21
Odo/Trip Meter and Illumination Control Switch In-
spection ............................................................... ....
21
Electrical Component Inspection .............................21
Removal and Installation of Combination Meter .....22
Disassembly and Assembly of Combination Meter
....
23
Removal and Installation of Odo/Trip Meter and Il-
lumination Control Switch .................................... ....
24
UNIFIED METER AND A/C AMP ......................26
System Description ..................................................26
Schematic ................................................................27
CONSULT-III Function (METER/M&A) ....................27
Power Supply and Ground Circuit Inspection ..........29
DTC [U1000] CAN Communication Circuit ..............30
DTC [B2202] Meter Commun ication Circuit ............30
DTC [B2205] Vehicle Speed Circuit .................... ....32
Removal and Installation of Unified Meter and A/C
Amp .........................................................................
32
WARNING LAMPS ............................................34
System Description .............................................. ....34
Schematic ................................................................35
Wiring Diagram - WARN - .......................................36
Oil Pressure Warning Lamp Stays Off (Ignition
Switch ON) .......................................................... ....
43
Oil Pressure Warning Lamp Does Not Turn Off
(Oil Pressure Is Normal) ...................................... ....
45
Component Inspection .............................................46
A/T INDICATOR ................................................47
System Description ..................................................47
Wiring Diagram - AT/IND - .......................................48
A/T Indicator Is Malfunction .....................................49
WARNING CHIME .............................................51
System Description .............................................. ....51
Component Parts and Harness Connector Loca-
tion ...........................................................................
53
Schematic ................................................................54
Wiring Diagram - CHIME - .......................................55
Terminal and Reference Value for BCM ..................57
Terminal and Reference Value for Unified Meter
and A/C Amp. ...................................................... ....
59
Terminal and Reference Value for Combination
Meter .......................................................................
59
CONSULT-III Function (METER/M&A) ....................60
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