AT-166
< SERVICE INFORMATION >
A/T INDICATOR CIRCUIT
A/T INDICATOR CIRCUIT
DescriptionINFOID:0000000001327357
TCM sends the switch signals to unified meter and A/C amp. by CAN communication line. Then manual mode
switch position is indicated on the A/T indicator.
CONSULT-III Reference Value in Data Monitor ModeINFOID:0000000001327358
Diagnosis ProcedureINFOID:0000000001327359
1.CHECK INPUT SIGNALS
With CONSULT-III
1. Start engine.
2. Select “MAIN SIGNALS” in “DATA MONITOR” m ode for “TRANSMISSION” with CONSULT-III and read
out the value of “GEAR”.
3. Drive vehicle in the manual mode, and confirm that the actual gear position and the meter's indication of
the position mutually coincide when the selector lever is shifted to the “+ (up)” or “- (down)” side (1st ⇔ 5th
gear).
OK or NG
OK >> INSPECTION END
NG >> Check the following.
A/T INDICATOR SYMPTOM CHART
Item name Condition Display value
GEAR During driving 1, 2, 3, 4, 5
Items Presumed Location of Trouble
The actual gear position does not change, or shifting into the man-
ual mode is not possible (no gear shifting in the manual mode pos-
sible).
The A/T indicator is not indicated. Manual mode switch
Refer to
AT- 1 5 5
.
A/T main system (Fail-safe function actuated)
Refer to AT- 8 4 , "
CONSULT-III Function (TRANSMISSION)".
The actual gear position changes, but the A/T indicator is not indi-
cated. Perform the self-diagnosis function.
Refer to
AT- 8 4 , "
CONSULT-III Function (TRANSMISSION)".
The actual gear position and the indication on the A/T indicator do
not coincide. Perform the self-diagnosis function.
Refer to
AT- 8 4 , "
CONSULT-III Function (TRANSMISSION)".
Only a specific position or positions is/are not indicated on the A/
T indicator. Check the unified meter and A/C amp.
Refer to
DI-5
.
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AT-170
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS FOR SYMPTOMS
A/T Check Indicator Lamp Does Not Come On
INFOID:0000000001327361
SYMPTOM:
A/T CHECK indicator lamp does not come on for ab out 2 seconds when turning ignition switch to
“ON”.
DIAGNOSTIC PROCEDURE
1.CHECK CAN COMMUNICATION LINE
With CONSULT-III
Perform self-diagnosis.
Without CONSULT-III
Perform self-diagnosis. Refer to AT-91, "
Diagnosis Procedure without CONSULT-III".
Is a malfunction in the CAN communication indicated in the results?
YES >> Check CAN communication line. Refer to AT- 9 4.
NO >> GO TO 2.
2.CHECK A/T CHECK INDICATOR LAMP CIRCUIT
Check the combination meter. Refer to DI-5
.
OK or NG
OK >> GO TO 3
NG >> Repair or replace damaged parts.
3.CHECK TCM POWER SUPPLY AND GROUND CIRCUIT
Check TCM power supply and ground circuit. Refer to AT-160
.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
Engine Cannot Be Started in "P" or "N" PositionINFOID:0000000001327362
SYMPTOM:
Engine cannot be started with select or lever in “P” or “N” position.
Engine can be started with selector lever in “D”or “R” position.
DIAGNOSTIC PROCEDURE
1.CHECK PNP SWITCH CIRCUIT
With CONSULT-III
Perform self-diagnosis.
Without CONSULT-III
Perform self-diagnosis. Refer to AT-91, "
Diagnosis Procedure without CONSULT-III".
Do the self-diagnosis results indicate PNP switch?
YES >> Check the malfunctioning system. Refer to AT-102.
NO >> GO TO 2.
2.CHECK A/T POSITION
7OR Back-up lamp re-
lay Selector lever in “R” position. 0 V
Selector lever in other positions. Battery voltage
8 P CAN-L – –
Te r m i n a l
Wire
color Item Condition Data (Approx.)
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SHIFT CONTROL SYSTEMAT-205
< SERVICE INFORMATION >
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SHIFT CONTROL SYSTEM
Control Device Remo val and InstallationINFOID:0000000001327383
REMOVAL
CAUTION:
Make sure that parking brake is a pplied before removal/installation.
1. Disconnect lower lever of control device and control rod.
1. Selector lever knob 2. Lock pin 3. Position indicator plate
4. A/T device harness connector 5. Snap pin 6. Conical washer
7. Plain washer 8. Busing 9. Collar
10. Control rod 11. Bracket 12. Dust cover
13. Dust cover plate 14. Shift lock solenoid and park position switch assembly15. Control device assembly
16. Position lamp
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-8, "
Component".
SCIA7753E
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SHIFT CONTROL SYSTEMAT-207
< SERVICE INFORMATION >
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1. Disconnect lower lever of control device and control rod.
2. Remove manual lever from A/T assembly.
3. Remove control rod from vehicle.
INSTALLATION
Install in reverse order of removal. Be careful of the following:
After installation is completed, adjust and check A/T position. Refer to AT-207, "
Adjustment of A/T Position"
and AT-207, "Checking of A/T Position".
Adjustment of A/T PositionINFOID:0000000001327385
1. Loosen nut of control rod.
2. Place PNP switch and selector lever in “P” position.
3. While pressing lower lever toward rear of vehicle (in “P” position
direction), tighten nut to the specified torque. Refer to AT-206,
"Control Rod Removal and Installation".
CAUTION:
Do not push the bracket.
Checking of A/T PositionINFOID:0000000001327386
1. Place selector lever in “P” posit ion, and turn ignition switch ON.
2. Check selector lever can be shifted to other than “P” position when brake pedal is depressed. Also check
selector lever can be shifted from “P” position only when brake pedal is depressed.
3. Move the selector lever and check for excessive effort, sticking, noise or rattle.
4. Check the selector lever stops at each position wit h the feel of engagement when it is moved through all
the positions. Check whether or not t he actual position the selector lever is in matches the position shown
by the shift position indicator and the transmission body.
5. The method of operating the lever to individual positions cor- rectly should be as shown in the figure.
6. When selector button is pressed in “P”, “R”, or “N” position with-
out applying forward/backward force to selector lever, check but-
ton operation for sticking.
7. Check the back-up lamps illuminate only when lever is placed in the “R” position. Check the back-up lamps does not illuminate
when selector lever is pushed against “R” position in the “P” or
“N” position.
8. Check the engine can only be started with the selector lever in the “P” and “N” positions. (With selector lever in the “P” position,
engine can be started even when selector lever is moved for-
ward and backward.)
9. Check transmission is locked completely in “P” position.
10. When selector lever is set to manual shift gate, check manual mode is displayed on combination meter. Shift selector lever to “+” and “-” sides, and check set shift position changes. (Only while a vehicle is oper-
ating.)
SCIA5736E
SCIA2119E
SCIA7465E
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PRECAUTIONSATC-5
< SERVICE INFORMATION >
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Never release refrigerant into the air. Use appr oved recovery/recycling equipment to capture the
refrigerant every time an air co nditioning system is discharged.
Always wear eye and hand protection (goggles and gloves) when working with any refrigerant or air
conditioning system.
Never store or heat refrigerant containers above 52 °C (126 °F).
Never heat a refrigerant container with an open flame; if container warming is required, place the
bottom of the container in a warm pail of water.
Never intentionally drop, puncture, or incinerate refrigerant containers.
Keep refrigerant away from open flames: poison ous gas will be produced if refrigerant burns.
Refrigerant will displace oxygen, therefore be certa in to work in well ventilated areas to prevent suf-
focation.
Never pressure test or leak test HFC-134a (R-134a) service equipment and/or vehicle air conditioning
systems with compressed air during repair. Some mixtures of air and HFC-134a (R-134a) have been
shown to be combustible at elevat ed pressures. These mixtures, if ig nited, may cause injury or prop-
erty damage. Additional health a nd safety information may be obtain ed from refrigerant manufactur-
ers.
Precaution for Refrigerant ConnectionINFOID:0000000001328155
A new type refrigerant connection has been introduced to a ll refrigerant lines except the following location.
Expansion valve to evaporator
Refrigerant pressure sensor to condenser
ABOUT ONE-TOUCH JOINT
Description
One-touch joints are pipe joints which do not require tools during piping connection.
Unlike conventional connection methods using union nuts and flanges, controlling tightening torque at con-
nection point is not necessary.
When removing a pipe joint, use a disconnector.
COMPONENT PARTS
FUNCTIONS OF COMPONENT PARTS
NOTE:
1 Pipe (Male-side) Retains O-rings.
Retains garter spring in cage (A).
2 Garter spring Anchors female-side piping.
3 Indicator ring When connection is made properly, this is ejected from male-side piping. (This part is no longer nec-
essary after connection.)
4 O-ring Seals connection point. (Not reusable)
5 Pipe (Female-side) Seals connection by compressing O-rings.
Anchors piping connection using flare (B) and garter spring.
RJIA4383J
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ATC-6
< SERVICE INFORMATION >
PRECAUTIONS
Garter spring cannot be removed from cage of male-side piping.
Indicator ring remains near piping connection point, however, this is not a malfunction. (This is to check pip-
ing connection during factory assembly.)
REMOVAL
1. Clean piping connection point, and set a disconnector.
2. Slide disconnector in axial direction of piping, and stretch garter spring with tapered point of disconnector.
3. Slide disconnector farther so that inside diameter of garter spring becomes larger than outside diameter of
female-side piping flare. Then male-side piping can be disconnected.
INSTALLATION
1. Clean piping connection points, and insert male-side piping into female-side piping.
2. Push inserted male-side piping harder so that female-side piping flare stretches garter spring.
3. If inside diameter of garter spring becomes larger t han outside diameter of female-side piping flare, garter
spring seats on flare. Then, it fits in between male-side piping cage and female-side piping flare to anchor
piping connection point.
NOTE:
When garter spring seats on flare, and fits in betw een male-side piping cage and female-side piping flare,
it clicks.
CAUTION:
Female-side piping connection is thin and easy to deform. Slowly insert the male-side piping
straight in axial direction.
Insert piping securely until a click is heard.
After piping connection is comple ted, pull male-side piping by hand to make sure that connec-
tion does not come loose.
NOTE: One-touch joint connection is used in points below.
SJIA0106E
SJIA0107E
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ATC-28
< SERVICE INFORMATION >
AIR CONDITIONER CONTROL
When pressing AUTO switch, air inlet, air outlet, fan speed, and discharge air temperature are automatically
controlled.
TEMPERATURE CONTROL SWITCH (POTENTIO TEMPERATURE CONTROL) (DRIVER SIDE)
The set temperature is increased or decreased with this switch.
TEMPERATURE CONTROL SWITCH (POTENTIO TEMPERATURE CONTROL) (PASSENGER
SIDE)
The set temperature is increased or decreased with this switch.
When the temperature switch is pressed, the DUA L switch indicator will automatically illuminate.
INTAKE SWITCH
When intake switch is ON, REC LED turns ON, and air inlet is fixed to REC.
When press intake switch again, FRE LED turns ON, and air inlet is fixed to FRE.
When intake switch is pressed for approximately 1. 5 seconds or longer, FRE and REC LEDs blink twice.
Then, automatic control mode is entered. Inlet status is displayed by LED even during automatic controlled.
When FRE LED is turned ON, shifting mode position to D/ F or DEF, or when compressor is turned from ON
to OFF, intake switch is automatically turned OFF (fixed to FRE mode). REC mode can be re-entered by
pressing intake switch again, and then compressor is turned ON. (Except D/F or DEF position)
DEFROSTER (DEF) SWITCH
Mode doors are set to the defrost position with this switch . Also, intake doors are set to the outside air position,
and compressor turns ON.
REAR WINDOW DEFOGGER SWITCH
When illumination is ON, rear window is defogged.
OFF SWITCH
Compressor and blower are OFF, the intake door s and the mode doors are automatically controlled.
A/C SWITCH
Compressor is ON or OFF with this switch.
(Pressing the A/C switch when the A/C switch is ON will turn OFF the A/C switch and compressor.)
MODE SWITCH
The air discharge outlets is controlled with this switch.
FAN SWITCH
The blower speed is manually controlled with this swit ch. Seven speeds are available for manual control (as
shown on the display screen).
DUAL SWITCH
When the DUAL switch indicator is illuminated, the driver side and passenger side temperature can each be set independently.
When the DUAL switch indicator is not illuminated, t he driver side setting temperature is applied to both
sides.
Fail-Safe FunctionINFOID:0000000001328171
If a communication error exists between the unified meter and A/C amp., and the A/C and AV switch for 30
seconds or longer, air conditioner is controlled under following conditions:
Compressor : ON
Air outlet : AUTO
Air inlet : FRE (Fresh)
Blower fan speed : AUTO
Set temperature : Setting befo re communication error occurs
Display : OFF
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TROUBLE DIAGNOSISATC-51
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1. Press fan (UP:+) switch. Blower should operate on low speed. The fan symbol should have one blade lit.
2. Press fan (UP:+) switch again, and continue che cking blower speed and fan symbol until all speeds are
checked.
3. Leave blower on max. speed.
If NG, go to trouble diagnosis procedure for ATC-64, "
Blower Motor Circuit".
If OK, continue the check.
CHECKING DISCHARGE AIR
1. Press MODE switch and DEF switch.
2. Each position indicator should change shape.
3. Confirm that discharge air comes out according to the air distri-
bution table. Refer to ATC-29, "
Discharge Air Flow".
If NG, go to trouble diagnosis procedure for ATC-57, "
Mode Door
Motor Circuit".
If OK, continue the check.
NOTE:
Confirm that the compressor clutch is engaged (sound or visual
inspection) and intake door position is at FRE when the D/F or DEF
is selected.
CHECKING INTAKE AIR
1. Press intake switch. Recirculation indicator should illuminate.
2. Press intake switch again. Fresh indicator should illuminate.
3. Listen for intake door position change. (S light change of blower sound can be heard.)
If NG, go to trouble diagnosis procedure for ATC-62, "
Intake Door Motor Circuit".
If OK, continue the check.
NOTE:
Confirm that the compressor clutch is engaged (sound or visual inspection) and intake door position is at FRE
when the D/F or DEF is selected.
CHECKING TEMPERATURE DECREASE
1. Press temperature control (DOWN) switch (driver side) until 18 °C (60 °F) is displayed.
2. Check for cold air at discharge air outlets.
If NG, go to trouble diagnosis procedure for ATC-75, "
Insufficient Cooling".
If OK, continue the check.
CHECKING TEMPERATURE INCREASE
1. Press temperature control (UP) switch (driver side) until 32 °C (90 °F) is displayed.
2. Check for hot air at discharge air outlets.
If NG, go to trouble diagnosis procedure for ATC-82, "
Insufficient Heating".
If OK, continue the check.
CHECKING A/C SWITCH
1. Press AUTO switch and A/C switch.
2. A/C switch indicator will turn ON. Confirm that the compressor clutch engages (sound or visual inspection).
If NG, go to trouble diagnosis procedure for ATC-69, "
Magnet Clutch Circuit".
If OK, continue the check.
CHECKING AUTO MODE
1. Press AUTO switch and A/C switch.
2. Display should indicate AUTO. Confirm that discharge air and blower speed will depend on ambient, in-vehicle, and set temperatures.
If NG, go to trouble diagnosis procedure for ATC-52, "
Power Supply and Ground Circuit for Auto Amp", then if
necessary, trouble diagnosis procedure for ATC-69, "
Magnet Clutch Circuit".
SJIA0302E
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