RADIATORCO-13
< SERVICE INFORMATION > [VQ35DE]
C
D
E
F
G H
I
J
K L
M A
CO
NP
O
RADIATOR
ComponentINFOID:0000000001325847
Refer to
GI-8, "Component" for symbols in the figure.
Removal and InstallationINFOID:0000000001325848
REMOVAL
WARNING:
Do not remove radiator cap when en gine is hot. Serious burns could occur from high-pressure engine
coolant escaping from radiator. Wrap a thick cloth aroun d the cap. Slowly turn it a quarter of a turn to
release built-up pressure. Carefully remove ra diator cap by turning it all the way.
1. Remove front engine undercover with power tool.
2. Drain engine coolant from radiator. Refer to CO-10, "
Changing Engine Coolant".
CAUTION:
Perform this step when the engine is cold.
Do not spill engine coolant on drive belts.
3. Remove air duct (inlet) and air cleaner case assembly. Refer to EM-17, "
Component".
1. Reservoir tank cap 2. Reservoir tank 3. Reservoir tank hose
4. Clamp (reservoir tank hose) 5. Clamp (radiator hose) 6. Radiator hose (upper)
7. Radiator upper mount bracket 8. Mounting rubber (upper) 9. Radiator cap
10. Radiator 11. Mounting rubber (lower) 12. O-ring
13. Drain plug 14. Radiator hose (lower) 15. Clamp (A/T fluid cooler hose)
16. A/T fluid cooler hose 17. Radiator cooling fan assembly 18. Reservoir tank bracket
A. To water outlet B. To A/T fluid cooler tube C. To water inlet
JPBIA0989GB
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
CO-14
< SERVICE INFORMATION >[VQ35DE]
RADIATOR
4. Remove reservoir tank and reservoir tank bracket.
5. Disconnect A/T fluid cooler hoses from radiator.
Install blind plug to avoid leakage of A/T fluid.
6. Removal radiator hoses (upper and lower) and reservoir tank hose. CAUTION:
Be careful not to allow engine coolant to contact drive belts.
7. Remove radiator cooling fan assembly. Refer to CO-20, "
Component".
8. Rotate two radiator upper mount brackets 90 degrees in the direction shown in the figure, and remove them.
9. Lift up and remove radiator. CAUTION:
Do not damage or scratch A/C condenser and radiator core
when removing.
INSTALLATION
Installation is the reverse order of removal.
INSPECTION AFTER INSTALLATION
Check for leaks of engine coolant using the radiator cap tester adapter (commercial service tool) and the
radiator cap tester (commercial service tool). Refer to CO-10, "
Inspection".
Start and warm up the engine. Visually make sure t hat there is no leaks of engine coolant and A/T fluid.
Checking Radiator CapINFOID:0000000001325849
Check valve seat of radiator cap.
- Check if valve seat is swollen to the extent that the edge of the
plunger cannot be seen when watching it vertically from the top.
- Check if valve seat has no soil and damage.
SBIA0447E
SBIA0448E
PBIC2816E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
CO-22
< SERVICE INFORMATION >[VQ35DE]
WATER PUMP
WATER PUMP
ComponentINFOID:0000000001325856
Removal and InstallationINFOID:0000000001325857
CAUTION:
When removing water pump assembly, be careful
not to get engine coolant on drive belts.
Water pump cannot be disassembled and should be replaced as a unit.
After installing water pump, connect hose and cl amp securely, then check for leaks using the radia-
tor cap tester (commercial service tool) and the radiator cap tester adapter (commercial service
tool).
REMOVAL
1. Remove front engine undercover with power tool.
2. Remove drive belts. Refer to EM-15, "
Removal and Installation".
3. Drain engine coolant from radiator. Refer to CO-10, "
Changing Engine Coolant".
CAUTION:
Perform this step when the engine is cold.
Do not spill engine coolant on drive belts.
4. Remove air duct (inlet), power duct and air cleaner case assembly. Refer to EM-17, "
Component".
5. Remove water drain plug (front) on water pump side of cylinder block to drain engine coolant from engine inside.
6. Remove chain tensioner cover and water pump cover from front timing chain case. Use the seal cutter [SST: KV10111100 (J37228)] to cut liquid gasket for removal.
7. Remove timing chain tensioner (primary) as follows:
1. Timing chain tensioner (primary) 2. Chain tensioner cover 3. Water pump cover
4. Water pump 5. O-rings 6. Water drain plug (front)
SBIA0482E
PBIC2662E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
WATER INLET AND THERMOSTAT ASSEMBLYCO-27
< SERVICE INFORMATION > [VQ35DE]
C
D
E
F
G H
I
J
K L
M A
CO
NP
O
WATER INLET AND THERMOSTAT ASSEMBLY
ComponentINFOID:0000000001325858
Refer to
GI-8, "Component" for symbols in the figure.
Removal and InstallationINFOID:0000000001325859
REMOVAL
1. Remove front engine undercover using power tool.
2. Drain engine coolant from radiator drain plug at the bottom of radiator, and from water drain plug at the
front of cylinder block. Refer to CO-10, "
Changing Engine Coolant" and CO-22, "Component".
CAUTION:
Perform this step when the engine is cold.
Do not spill engine coolant on drive belts.
3. Remove air duct (inlet). Refer to EM-17, "
Component".
4. Disconnect radiator hose (lower) and oil cooler wate r hose from water inlet and thermostat assembly.
5. Remove water inlet and thermostat assembly. CAUTION:
Do not disassemble water inle t and thermostat assembly.
Replace them as a unit, if necessary.
INSPECTION AFTER REMOVAL
1. Check valve seating condition at ordinary r oom temperatures. It should seat tightly.
1. Water inlet and thermostat assembly 2. Gasket
PBIC5002E
SLC962AB
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
WATER OUTLET AND WATER PIPINGCO-29
< SERVICE INFORMATION > [VQ35DE]
C
D
E
F
G H
I
J
K L
M A
CO
NP
O
WATER OUTLET AND WATER PIPING
ComponentINFOID:0000000001325860
Removal and InstallationINFOID:0000000001325861
REMOVAL
1. Remove front engine undercover with power tool.
2. Drain engine coolant from radiator drain plug at the
bottom of radiator, and from water drain plug at the
front of cylinder block. Refer to CO-10, "
Changing Engine Coolant" and CO-22, "Component".
CAUTION:
Perform this step when the engine is cold.
Do not spill engine coolant on drive belts.
3. Remove engine cover with power tool. Refer to EM-19, "
Component".
4. Remove air duct (inlet), air duct and air cleaner case assembly. Refer to EM-17, "
Component".
5. Remove radiator hose (upper) and heater hose.
6. Remove the following parts, when remove water outlet. A/T fluid charging pipe: Refer to AT-241, "
Removal and Installation (2WD Models)".
Intake manifold collectors (upper and lower). Refer to EM-19, "
Component".
Rocker cover (right bank). Refer to EM-51, "
Component".
7. Remove engine coolant temperature sensor as necessary. CAUTION:
Be careful not to damage engi ne coolant temperature sensor.
8. Remove water outlet, heater pipe, water bypass hoses and water pipe.
INSTALLATION
1. Harness bracket 2. Water hose 3. Water bypass hose
4. Engine coolant temperature sensor 5. Gasket 6. Water outlet
7. Heater hose 8. Water pipe 9. Radiator hose (upper)
10. Heater pipe 11. Washer 12. O-ring
SBIA0484E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
CO-32
< SERVICE INFORMATION >[VK45DE]
PRECAUTIONS
SERVICE INFORMATION
PRECAUTIONS
Precaution for Supplemental Restraint S
ystem (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000001612913
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SUPPLEMENTAL RESTRAINT SYS-
TEM” and “SEAT BELTS” of this Service Manual.
WARNING:
To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISS AN/INFINITI dealer.
Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the “SUPPLEMEN TAL RESTRAINT SYSTEM”.
Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
CO-34
< SERVICE INFORMATION >[VK45DE]
OVERHEATING CAUSE ANALYSIS
OVERHEATING CAUSE ANALYSIS
Troubleshooting ChartINFOID:0000000001325866
Symptom Check items
Cooling sys-
tem parts
malfunction Poor heat transfer
Water pump malfunction Worn or loose drive belt
—
Thermostat and water con-
trol valve stuck closed
—
Damaged fins Dust contamination or pa-
per clogging
Physical damage
Clogged radiator cooling
tube Excess foreign material
(rust, dirt, sand, etc.)
Reduced air flow Cooling fan does not oper-
ate
Fan assembly —
High resistance to fan rota-
tion
Damaged fan blades
Damaged radiator shroud — — —
Improper engine coolant
mixture ratio ———
Poor engine coolant quality — Engine coolant density —
Insufficient engine coolant Engine coolant leaksCooling hose
Loose clamp
Cracked hose
Water pump Poor sealing
Radiator cap Loose
Poor sealing
Radiator O-ring for da
mage, deterio-
ration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Overflowing reservoir tank Exhaust gas leaks into cool-
ing system Cylinder head deterioration
Cylinder head gasket deteri-
oration
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
CO-40
< SERVICE INFORMATION >[VK45DE]
RADIATOR
RADIATOR
ComponentINFOID:0000000001325871
Removal and InstallationINFOID:0000000001325872
REMOVAL
WARNING:
Do not remove radiator cap when engine is hot.
Serious burns could occur from high-pressure engine
coolant escaping from radiator. Wrap a thick cloth arou nd radiator cap. Slowly turn it a quarter of a
turn to release built-up pressure. Carefully remove radiator cap by turning it all the way.
1. Remove engine cover with power tool. Refer to EM-169, "
Component".
2. Remove engine front undercover with power tool.
3. Drain engine coolant from radiator. Refer to CO-37, "
Changing Engine Coolant".
CAUTION:
Perform this step when engine is cold.
4. Remove air duct (inlet), air cleaner case and mass air flow sensor assembly. Refer to EM-173, "
Compo-
nent".
5. Remove radiator hoses (upper and lower). CAUTION:
Do not spill engine coolant on drive belts.
1. Radiator 2. Upper mount bracket 3. Mounting rubber
4. Radiator hose (lower) 5. Radiator drain plug 6. O-ring
7. A/T fluid cooler hose 8. Radiator hose (upper) 9. Reservoir tank hose
10. Reservoir tank cap 11. Reservoir tank 12. Radiator shroud (lower)
13. Radiator shroud
PBIC1531E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C