EC-612
< SERVICE INFORMATION >[VK45DE]
ENGINE CONTROL SYSTEM
FUEL SHUT-OFF
Fuel to each cylinder is cut off during deceleration,
operation of the engine at excessively high speeds or oper-
ation of the vehicle at excessively high speeds.
Electronic Ignition (EI) SystemINFOID:0000000001326493
INPUT/OUTPUT SIGNAL CHART
*1: This signal is sent to the ECM through CAN communication line.
*2: ECM determines the start signal status by the signals of engine speed and battery voltage.
SYSTEM DESCRIPTION
Firing order: 1 - 8 - 7 - 3 - 6 - 5 - 4 - 2
The ignition timing is controlled by the ECM to maintain the best air-fuel ratio for every running condition of the
engine. The ignition timing data is stored in the ECM.
The ECM receives information such as the injection pulse width and camshaft position sensor (PHASE) sig-
nal. Computing this information, ignition si gnals are transmitted to the power transistor.
During the following conditions, the ignition timing is re vised by the ECM according to the other data stored in
the ECM.
At starting
During warm-up
At idle
At low battery voltage
During acceleration
The knock sensor retard system is designed only for emergencies. The basic ignition timing is programmed
within the anti-knocking zone, if recommended fuel is used under dry conditions. The retard system does not
operate under normal driving conditions. If engine knocking occurs, the knock sensor monitors the condition.
The signal is transmitted to the ECM. The ECM retards the ignition timing to eliminate the knocking condition.
Fuel Cut Control (at No Load and High Engine Speed)INFOID:0000000001326494
INPUT/OUTPUT SIGNAL CHART
*: This signal is sent to the ECM through CAN communication line.
SYSTEM DESCRIPTION
Sensor Input Signal to ECM ECM function Actuator
Crankshaft position sensor (POS) Engine speed*
2
Piston position
Ignition timing
controlPower transistor
Camshaft position sensor (PHASE)
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Battery
Battery voltage*
2
Knock sensor Engine knocking
Park/neutral position (PNP) switch Gear position
Wheel sensor
Vehicle speed*
1
Sensor Input Signal to ECM ECM function Actuator
Park/neutral position (P NP) switch Neutral position
Fuel cut control Fuel injector
Accelerator pedal position sensor Accelerator pedal position
Engine coolant temperature sensor Engine coolant temperature
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE)
Engine speed
Wheel sensor Vehicle speed*
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EC-614
< SERVICE INFORMATION >[VK45DE]
AIR CONDITIONING CUT CONTROL
AIR CONDITIONING CUT CONTROL
Input/Output Signal ChartINFOID:0000000001326495
*1: This signal is sent to the ECM through CAN communication line.
*2: ECM determines the start signal status by the signals of engine speed and battery voltage.
System DescriptionINFOID:0000000001326496
This system improves engine operati
on when the air conditioner is used.
Under the following conditions, the air conditioner is turned off.
When the accelerator pedal is fully depressed.
When cranking the engine.
At high engine speeds.
When the engine coolant temperature becomes excessively high.
When operating power steering during low engine speed or low vehicle speed.
When engine speed is excessively low.
When refrigerant pressure is excessively low or high.
Sensor Input Signal to ECM ECM function Actuator
Air conditioner switch Air conditioner ON signal*
1
Air conditioner
cut controlAir conditio
ner relay
Accelerator pedal position sensor Accelerator pedal position
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE)
Engine speed*
2
Engine coolant temperature sensor Engine coolant temperature
Battery
Battery voltage*
2
Refrigerant pressure sensor Refrigerant pressure
Power steering pressure sensor Power steering operation
Wheel sensorVehicle speed*
1
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EC-622
< SERVICE INFORMATION >[VK45DE]
EVAPORATIVE EMISSION SYSTEM
Positive pressure is delivered to the EVAP system through the EVAP
service port. If fuel vapor leak
age in the EVAP system occurs, use a
leak detector to locate the leak.
Removal and InstallationINFOID:0000000001326502
EVAP CANISTER
Tighten EVAP canister as shown in the figure.
EVAP CANISTER VENT CONTROL VALVE
1. Turn EVAP canister vent control valve counterclockwise.
2. Remove the EVAP canister vent control valve.
Always replace O-ring with a new one.
How to Detect Fuel Vapor LeakageINFOID:0000000001326503
CAUTION:
Do not use compressed air or a high pressure pump.
Do not exceed 4.12 kPa (0.042 kg/cm
2, 0.6 psi) of pressure in EVAP system.
NOTE:
Do not start engine.
Improper installation of EVAP service port adapt er to the EVAP service port may cause a leak.
WITH CONSULT-III
1. Attach the EVAP service port adapter securely to the EVAP service port.
2. Also attach the pressure pump and hose to the EVAP service port adapter.
SEF462UA
PBIB1628E
PBIB1030E
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EVAPORATIVE EMISSION SYSTEMEC-623
< SERVICE INFORMATION > [VK45DE]
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3. Turn ignition switch ON.
4. Select the “EVAP SYSTEM CLOSE” of
“WORK SUPPORT MODE” with CONSULT-III.
5. Touch “START”. A bar graph (Pressure indicating display) will appear on the screen.
6. Apply positive pressure to the EVAP system until t he pressure indicator reaches the middle of the bar
graph.
7. Remove EVAP service port adapter and hose with pressure pump.
8. Locate the leak using a leak detector. Refer to EC-618,
"Description".
WITHOUT CONSULT-III
1. Attach the EVAP service port adapter securely to the EVAP ser-
vice port.
2. Also attach the pressure pump with pressure gauge to the EVAP service port adapter.
3. Apply battery voltage between the terminals of EVAP c anister vent control valve to make a closed EVAP
system.
4. To locate the leak, deliver positive pressure to the EVAP system until pressure gauge points reach 1.38 to
2.76 kPa (0.014 to 0.028 kg/cm
2, 0.2 to 0.4 psi).
5. Remove EVAP service port adapter and hose with pressure pump.
6. Locate the leak using a leak detector. Refer to EC-618, "
Description".
SEF200U
SEF462UA
PBIB1522E
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ON BOARD DIAGNOSTIC (OBD) SYSTEMEC-635
< SERVICE INFORMATION > [VK45DE]
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OVENT CONTROL VALVE P0448 0448 — 2
×EC-951
EVAP SYS PRES SEN P0451 0451 — 2 ×EC-957
EVAP SYS PRES SEN P0452 0452 — 2 ×EC-960
EVAP SYS PRES SEN P0453 0453 — 2 ×EC-966
EVAP GROSS LEAK P0455 0455 — 2 ×EC-973
EVAP VERY SML LEAK P0456 0456
×*72 × EC-979
FUEL LEV SEN SLOSH P0460 0460 — 2 ×EC-986
FUEL LEVEL SENSOR P0461 0461 — 2 ×EC-988
FUEL LEVL SEN/CIRC P0462 0462 — 2 ×EC-990
FUEL LEVL SEN/CIRC P0463 0463 — 2 ×EC-990
VEH SPEED SEN/CIRC*5P0500 0500 — 2 ×EC-992
ISC SYSTEM P0506 0506 — 2 ×EC-994
ISC SYSTEM P0507 0507 — 2 ×EC-996
PW ST P SEN/CIRC P0550 0550 — 2 — EC-998
ECM BACK UP/CIRCUIT P0603 0603 — 2×EC-1003
ECM P0605 0605 — 1 or 2 × or — EC-1007
SENSOR POWER/CIRC P0643 0643 — 1 ×EC-1009
TCM P0700 0700 — 1 ×AT- 1 0 1
PNP SW/CIRC P0705 0705 — 2 ×AT- 1 0 2
ATF TEMP SEN/CIRC P0710 0710 — 2 ×AT- 1 3 2
TURBINE SENSOR P0717 0717 — 2 ×AT- 1 0 6
VEH SPD SEN/CIR AT*5P0720 0720 — 2 ×AT- 1 0 8
A/T 1ST GR FNCTN P0731 0731 — 2 ×AT- 11 4
A/T 2ND GR FNCTN P0732 0732 — 2 ×AT- 11 6
A/T 3RD GR FNCTN P0733 0733 — 2 ×AT- 11 8
A/T 4TH GR FNCTN P0734 0734 — 2 ×AT- 1 2 0
A/T 5TH GR FNCTN P0735 0735 — 2 ×AT- 1 2 2
TCC SOLENOID/CIRC P0740 0740 — 2 ×AT- 1 2 4
A/T TCC S/V FNCTN P0744 0744 — 2 ×AT- 1 2 6
L/PRESS SOL/CIRC P0745 0745 — 2 ×AT- 1 2 8
P-N POS SW/CIRCUIT P0850 0850 — 2 ×EC-1014
INTK TIM S/CIRC-B1 P1140 1140 — 2 ×EC-1019
INTK TIM S/CIRC-B2 P1145 1145 — 2 ×EC-1019
CLOSED LOOP-B1 P1148 1148 — 1 ×EC-1027
CLOSED LOOP-B2 P1168 1168 — 1 ×EC-1027
TCS C/U FUNCTN P1211 1211 — 2 — EC-1028
TCS/CIRC P1212 1212 — 2 —EC-1029
ENG OVER TEMP P1217 1217 — 1×EC-1030
CTP LEARNING-B1 P1225 1225 — 2 — EC-1041
CTP LEARNING-B1 P1226 1226 — 2 —EC-1043
COLD START CONTROL P1421 1421 — 2×EC-1045
Items
(CONSULT-III screen terms) DTC*
1
SRT code Trip MIL Reference page
CONSULT-III
GST*
2ECM*3
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ON BOARD DIAGNOSTIC (OBD) SYSTEMEC-643
< SERVICE INFORMATION > [VK45DE]
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Sea level
Flat road
Ambient air temperature: 20 - 30
°C (68 - 86 °F)
Diagnosis is performed as quickly as possible under normal conditions. Under different conditions [For example: ambient air temperature other than 20 - 30 °C (68 - 86 °F)], diagno-
sis may also be performed.
Pattern 1:
The engine is started at the engine coolant temperature of −10 to 35 °C (14 to 95 °F)
(where the voltage between the ECM terminal 73 and ground is 3.0 - 4.3V).
The engine must be operated at idle speed until the engine coolant temperature is greater than 70 °C
(158 °F) (where the voltage between the ECM te rminal 73 and ground is lower than 1.4V).
The engine is started at the fuel tank temperature of warmer than 0 °C (32 °F) (where the voltage
between the ECM terminal 107 and ground is less than 4.1V).
Pattern 2:
When steady-state driving is performed again even afte r it is interrupted, each diagnosis can be conducted.
In this case, the time required for diagnosis may be extended.
Pattern 3:
Operate vehicle following the driving pattern shown in the figure.
Release the accelerator pedal during decelerating vehicle speed from 90 km/h (56 MPH) to 0 km/h (0 MPH).
Pattern 4:
The accelerator pedal must be held very steady during steady- state driving.
If the accelerator pedal is moved, the test must be conducted all over again.
*1: Depress the accelerator pedal until vehicle speed is 90 km/h (56
MPH), then release the accelerator pedal and keep it released for
more than 10 seconds. Depress the accelerator pedal until vehicle
speed is 90 km/h (56 MPH) again.
*2: Checking the vehicle speed with GST is advised.
Suggested Transmi ssion Gear Position
Set the selector lever in the D positi on with the overdrive switch turned ON.
TEST VALUE AND TEST LIMIT
The following is the information specified in Service $06 of SAE J1979.
The test value is a parameter used to determine whether a system/circuit diagnostic test is OK or NG while
being monitored by the ECM during self-diagnosis. The test limit is a reference value which is specified as the
maximum or minimum value and is compared with the test value being monitored.
These data (test value and test limit) are specified by On Board Monitor ID(OBDMID), Test ID (TID), Unit and
Scaling ID and can be displayed on the GST screen.
The items of the test value and test limit will be disp layed with GST screen which items are provided by the
ECM. (eg., if the bank 2 is not applied on this v ehicle, only the items of the bank 1 is displayed)
PBIB2244E
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3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
ON BOARD DIAGNOSTIC (OBD) SYSTEMEC-649
< SERVICE INFORMATION > [VK45DE]
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Wait at least 10 seconds and then turn it ON (engine stopped) again.
2. Perform AT-38, "
OBD-II Diagnostic Trouble Code (DTC)". (The DTC in TCM will be erased)
3. Select Service $04 with GST (Generic Scan Tool).
NO TOOLS
NOTE:
If the DTC is not for AT related items (see EC-595
), skip step 2.
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once.
Wait at least 10 seconds and then turn it ON (engine stopped) again.
2. Perform AT-38, "
OBD-II Diagnostic Trouble Code (DTC)". (The DTC in the TCM will be erased.)
3. Change the diagnostic test mode from Mode II to Mode I by depressing the accelerator pedal. Refer to
EC-649, "
Malfunction Indicator Lamp (MIL)".
If the battery is disconnected, the emission-relate d diagnostic information will be lost within 24
hours.
The following data are cleared when the ECM memory is erased.
- Diagnostic trouble codes
- 1st trip diagnostic trouble codes
- Freeze frame data
- 1st trip freeze frame data
- System readiness test (SRT) codes
- Test values
Actual work procedures are explained using a DTC as an ex ample. Be careful so that not only the DTC, but all
of the data listed above, are cleared from the ECM memory during work procedures.
Malfunction Indicator Lamp (MIL)INFOID:0000000001326513
DESCRIPTION
The MIL is located on the instrument panel.
1. The MIL will light up when the ignition switch is turned ON with- out the engine running. This is a bulb check.
If the MIL does not light up, refer to DI-34
, or see EC-1194.
2. When the engine is start ed, the MIL should go off.
If the MIL remains on, the on board diagnostic system has
detected an engine system malfunction.
ON BOARD DIAGNOSTIC SYSTEM FUNCTION
The on board diagnostic system has the following three functions.
SEF217U
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EC-650
< SERVICE INFORMATION >[VK45DE]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
When there is an open circuit on MIL circuit, the ECM c
annot warn the driver by lighting up MIL when there is
malfunction on engine control system.
Therefore, when electrical controlled throttle and part of ECM related diagnoses are continuously detected as
NG for 5 trips, ECM warns the driver that engine cont rol system malfunctions and MIL circuit is open by means
of operating fail-safe function.
The fail-safe function also operates when above diagnos es except MIL circuit are detected and demands the
driver to repair the malfunction.
MIL Flashing Without DTC
When any SRT codes are not set, MIL may fl ash without DTC. For the details, refer to EC-633, "Emission-
related Diagnostic Information".
HOW TO SWITCH DIAGNOSTIC TEST MODE
NOTE:
It is better to count the ti me accurately with a clock.
It is impossible to switch the di agnostic mode when an accelerator pedal position sensor circuit has
a malfunction.
Always ECM returns to Diagnostic Test Mode I after ignition switch is turned OFF.
How to Set Diagnostic Test Mode II (Self-diagnostic Results)
1. Confirm that accelerator pedal is fully released, turn ignition switch ON and wait 3 seconds.
2. Repeat the following procedure quickly five times within 5 seconds.
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
3. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 10 seconds until the MIL starts
blinking.
NOTE:
Diagnostic Test
Mode KEY and ENG.
Status Function Explanation of Function
Mode I Ignition switch in ON position
Engine stopped BULB CHECK This function checks the MIL bulb for damage (blown, open
circuit, etc.).
If the MIL does not come on, check MIL circuit.
Engine running MALFUNCTION WARNING This is a usual driving condition. When a malfunction is de-
tected twice in two consecutive driving cycles (two trip de-
tection logic), the MIL will light up to inform the driver that a
malfunction has been detected.
The following malfunctions will light up or blink the MIL in
the 1st trip.
Misfire (Possible three way catalyst damage)
One trip detection diagnoses
Mode II Ignition switch in ON position
Engine stopped SELF-DIAGNOSTIC
RESULTS
This function allows DTCs an
d 1st trip DTCs to be read.
Engine operating condition in fail-safe mode Engine speed will not rise more than 2,500 rpm due to the fuel cut
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