EM-92
< SERVICE INFORMATION >[VQ35DE]
CAMSHAFT
In cases of removing/installing or replacing camshaft and valve-
related parts, or of unusual engine conditions due to changes in
valve clearance (found malfunctions during stating, idling or causing
noise), perform inspection as follows:
1. Remove rocker covers (right and left bank). Refer to
EM-51, "
Component".
2. Measure the valve clearance as follows:
a. Set No. 1 cylinder at TDC of its compression stroke. Rotate crankshaft pulley clockwise to align timing mark(grooved line without color) with timing indicator.
Make sure that intake and exhaust cam nose on No. 1 cylinder (engine front side of right bank) are located as shown in the
figure.
If not, turn crankshaft one revolution (360 degrees) and align as shown in the figure.
b. Use a feeler gauge, measure t he clearance between valve lifter
and camshaft.
Valve clearance:
Unit: mm (in)
*: Approximately 80°C (176 °F)
SEM713A
KBIA1717J
SEM418G
SEM139D
Items Cold Hot * (reference data)
Intake 0.26 - 0.34 (0.010 - 0.013) 0.304 - 0.416 (0.012 - 0.016)
Exhaust 0.29 - 0.37 (0.011 - 0.015) 0.308 - 0.432 (0.012 - 0.017)
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CAMSHAFTEM-93
< SERVICE INFORMATION > [VQ35DE]
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By referring to the figure, measure the valve clearances at
locations marked “ ×” as shown in the table below (locations
indicated in the figure).
No. 1 cylinder at compression TDC
c. Rotate crankshaft by 240 degrees clockwise (when vi ewed from engine front) to align No. 3 cylinder at
TDC of its compression stroke.
NOTE:
To align cylinder No. 3 with the compression top dead center, place matching marks (A) on the crankshaft pulley (1) side and
on the cylinder block side at a point 240 ° counterclockwise
from the compression top dead center using the hex head of
the crankshaft pulley bolt as a guide.
Measuring position (right bank) No. 1 CYL. No. 3 CYL. No. 5 CYL.
No. 1 cylinder at
compression TDC EXH
×
INT ×
Measuring position (left bank) No. 2 CYL. No. 4 CYL. No. 6 CYL.
No. 1 cylinder at
compression TDC INT
×
EXH ×
PBIC2054E
PBIC4628J
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EM-94
< SERVICE INFORMATION >[VQ35DE]
CAMSHAFT
By referring to the figure, measure the valve clearances at
locations marked “ ×” as shown in the table below (locations
indicated in the figure).
No. 3 cylinder at compression TDC
d. Rotate crankshaft by 240 degrees clockwise (when viewed from engine front) to align No. 5 cylinder at TDC of compression stroke.
NOTE:
To align cylinder No. 5 with the compression top dead center,place matching marks (A) on the crankshaft pulley (1) side and
on the cylinder block side at a point 240 ° counterclockwise
from the compression top dead center using the hex head of
the crankshaft pulley bolt as a guide.
Measuring position (right bank) No. 1 CYL. No. 3 CYL. No. 5 CYL.
No. 3 cylinder at
compression TDC EXH
×
INT ×
Measuring position (left bank) No. 2 CYL. No. 4 CYL. No. 6 CYL.
No. 3 cylinder at
compression TDC INT
×
EXH ×
PBIC2055E
PBIC4628J
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3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
OIL SEALEM-99
< SERVICE INFORMATION > [VQ35DE]
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INSTALLATION
1. Remove old liquid gasket on mating surfaces of cylinder block and oil pan (upper) using a scraper.
2. Apply new engine oil to both oil seal lip and dust seal lip of new rear oil seal retainer.
3. Apply a continuous bead of liquid gasket with the tube presser
(commercial service tool) to rear oil seal retainer as shown in the
figure.
Use Genuine RTV Silicone Seal ant or equivalent. Refer to
GI-44, "
Recommended Chemical Product and Sealant".
Assembly should be done within 5 minutes after coating.
4. Install rear oil seal retainer to cylinder block. Refer to EM-122, "
Component".
Make sure the garter spring is in position and seal lips not inverted.
5. Install in the reverse order of removal after this step.
PBIC2661E
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EM-102
< SERVICE INFORMATION >[VQ35DE]
CYLINDER HEAD
Temporary fitting means the status that engine is
adequately stable though the hoist is released
from hanging.
NOTE:
At the time of the start of this procedure front suspension member is removed, and cylinder head is
hanged by hoist with the engine slinger installed.
3. Release the hoist from hanging, then remove the engine slinger.
4. Remove the following parts: Fuel tube and fuel injector assembly: Refer to EM-45, "
Component".
Intake manifold: Refer to EM-24, "
Component".
Exhaust manifold: Refer to EM-26, "
Component".
Water inlet and thermostat assembly: Refer to CO-27, "
Component".
Water outlet, water pipe and heater pipe: Refer to CO-29, "
Component".
5. Remove cylinder head bolts in reverse order as shown in the fig- ure with cylinder head bolt wrench (commercial service tool) and
power tool to remove cylinder heads (right and left banks).
6. Remove cylinder head gaskets.
INSPECTION AFTER REMOVAL
Cylinder Head Bolt s Outer Diameter
Cylinder head bolts are tightened by plastic zone tightening
method. Whenever the size difference between “d1” and “d2”
exceeds the limit, replace them with new one.
If reduction of outer diameter appear s in a position other than “d2”,
use it as “d2” point.
Cylinder Head Distortion
NOTE:
When performing this inspection, cylinder block distortion should be also checking. Refer to EM-138, "
Inspec-
tion After Disassembly".
1. Using a scraper, wipe off oil, scale, gasket, seal ant and carbon deposits from surface of cylinder head.
CAUTION:
Do not allow gasket fragme nts to enter engine oil or engine coolant passages.
PBIC2057E
Limit (“d1” – “d2”) : 0.11 mm (0.0043 in)
PBIC2480E
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EM-104
< SERVICE INFORMATION >[VQ35DE]
CYLINDER HEAD
e. Turn all cylinder head bolts 90 degrees clockwise (angle tighten-
ing).
CAUTION:
Check the tightening angle by using the angle wrench
(SST). Avoid judgment by vi sual inspection without SST.
Check tightening angle indicated on the angle wrench indica-
tor plate.
f. Turn all cylinder head bolts 90 degrees clockwise again (angle tightening).
4. After installing cylinder head, measure distance between front end faces of cylinder block and cylinder head (left and right
banks).
If measured value is out of the standard, re-install cylinderhead.
5. Install in the reverse order of removal after this step.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak. Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-9, "
Fluids and Lubricants".
Use procedure below to check for fuel leakage.
- Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
- Start engine. With engine speed increased, che ck again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
Warm up engine thoroughly to make sure there is no leak age of fuel, exhaust gases, or any oil/fluids includ-
ing engine oil and engine coolant.
Bleed air from lines and hoses of applic able lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the specified level, if necessary.
Summary of the inspection items:
*: Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.
PBIC0888E
Standard : 14.1 - 14.9 mm (0.555 - 0.587 in)
EMQ0662D
Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
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CYLINDER HEADEM-107
< SERVICE INFORMATION > [VQ35DE]
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8. Install valve collet.
Compress valve spring with the valve spring compressor, theattachment and the adapter (SST). Install valve collet with a
magnet hand.
CAUTION:
When working, take care not to damage valve lifter holes.
Tap valve stem edge lightly with plastic hammer after installa- tion to check its installed condition.
9. Install valve lifter. Install it in the original position.
10. Install spark plug tube. Press-fit spark plug tube as follows:
a. Remove old liquid gasket adhering to cylinder head mounting hole.
b. Apply sealant to area within approximately 12 mm (0.47 in) from edge of spark plug tube press-fit side.
Use Genuine High Strength Locking Sealant or equivalent. Refer to GI-44
.
c. Using drift, press-fit spark plug tube so that its height “H” is as specified in the figure.
CAUTION:
When press-fitting, take care not to deform spark plugtube.
After press-fitting, wipe o ff liquid gasket protruding onto
cylinder-head upper face.
11. Install spark plug with spark plug wrench (commercial service tool).
Inspection After DisassemblyINFOID:0000000001325741
VALVE DIMENSIONS
Check the dimensions of each valv e. For the dimensions, refer to EM-149, "Standard and Limit".
If dimensions are out of the standard, replace valve and check valve seat contact. Refer to "VALVE SEAT
CONTACT".
VALVE GUIDE CLEARANCE
Valve Stem Diameter
Measure the diameter of va lve stem with micrometer.
Valve Guide Inner Diameter
Measure the inner diameter of valve guide with an inside micrometer.
PBIC1803E
Standard press-fit height “H”:
: 38.1 - 39.1 mm (1.500 - 1.539 in)
PBIC2638E
StandardIntake : 5.965 - 5.980 mm (0.2348 - 0.2354 in)
Exhaust : 5.955 - 5.970 mm (0.2344 - 0.2350 in)
SEM938C
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EM-116
< SERVICE INFORMATION >[VQ35DE]
ENGINE ASSEMBLY
When installing engine mounting bracket (RH and LH) on cylinder
block, tighten two upper bolts (show n as “A” in the figure) first.
Then tighten two lower bolts (shown as “B” in the figure).
Make sure all engine mounting insulators are seated properly, then tighten mounting nuts.
Tighten rear engine mounting member bolts in numerical order as shown in the figure.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak. Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-9, "
Fluids and Lubricants".
Use procedure below to check for fuel leakage.
- Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
- Start engine. With engine speed increased, che ck again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
Warm up engine thoroughly to make sure there is no leak age of fuel, exhaust gases, or any oil/fluids includ-
ing engine oil and engine coolant.
Bleed air from lines and hoses of applic able lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the specified level, if necessary.
Summary of the inspection items:
*: Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.
PBIC2062E
PBIC3040E
Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
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