EC-930
< SERVICE INFORMATION >[VK45DE]
DTC P0442 EVAP CONTROL SYSTEM
2. Does water drain from the EVAP canister?
Ye s o r N o
Yes >> GO TO 10.
No (With CONSULT-III)>>GO TO 12.
No (Without CONSULT-III)>>GO TO 13.
10.CHECK EVAP CANISTER
Weigh the EVAP canister with the EV AP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 2.1 kg (4.6 lb).
OK or NG
OK (With CONSULT-III)>>GO TO 12.
OK (Without CONSULT-III)>>GO TO 13.
NG >> GO TO 11.
11 .DETECT MALFUNCTIONING PART
Check the following.
EVAP canister for damage
EVAP hose between EVAP canister and vehicle frame for clogging or poor connection
>> Repair hose or replace EVAP canister.
12.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-III
1. Disconnect vacuum hose to EVAP canister purge volu me control solenoid valve at EVAP service port.
2. Start engine.
3. Perform “PURG VOL CONT/V ” in “ACTIVE TEST” mode.
4. Touch “Qu” on CONSULT-III screen to increase “PURG VOL CONT/V” opening to 100%.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
OK or NG
OK >> GO TO 15.
NG >> GO TO 14.
13.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volu me control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
OK or NG
OK >> GO TO 16.
NG >> GO TO 14.
14.CHECK VACUUM HOSE
Check vacuum hoses for clogging or disconnection. Refer to EC-684, "
Vacuum Hose Drawing".
OK or NG
OK >> GO TO 15.
NG >> Repair or reconnect the hose.
PBIB1031E
Vacuum should exist.
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EC-938
< SERVICE INFORMATION >[VK45DE]
DTC P0443 EVAP CANISTER PURGE VO
LUME CONTROL SOLENOID VALVE
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
7.CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-939, "
Component Inspection".
OK or NG
OK >> GO TO 8.
NG >> Replace EVAP canister purge volume control solenoid valve.
8.CHECK RUBBER TUBE FOR CLOGGING
1. Disconnect rubber tube connected to EV AP canister vent control valve.
2. Check the rubber tube for clogging.
OK or NG
OK >> GO TO 9.
NG >> Clean the rubber tube using an air blower.
9.CHECK EVAP CANISTER VENT CONTROL VALVE
Refer to EC-949, "
Component Inspection".
OK or NG
OK >> GO TO 10.
NG >> Replace EVAP canister vent control valve.
10.CHECK IF EVAP CANISTER SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Does water drain from the EVAP canister?
Ye s o r N o
Ye s > > G O T O 11 .
No >> GO TO 13.
11 .CHECK EVAP CANISTER
Weigh the EVAP canister with the EV AP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 2.1 kg (4.6 lb).
OK or NG
OK >> GO TO 13.
NG >> GO TO 12.
12.DETECT MALFUNCTIONING PART
Check the following.
EVAP canister for damage
EVAP hose between EVAP canister and vehicle frame for clogging or poor connection
>> Repair hose or replace EVAP canister.
13.CHECK INTERMITTENT INCIDENT
Refer to EC-717
.
>> INSPECTION END
PBIB1031E
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EC-954
< SERVICE INFORMATION >[VK45DE]
DTC P0448 EVAP CANISTER VENT CONTROL VALVE
Diagnosis Procedure
INFOID:0000000001326794
1.CHECK RUBBER TUBE
1. Turn ignition switch OFF.
2. Disconnect rubber tube connected to EV AP canister vent control valve.
3. Check the rubber tube for clogging.
OK or NG
OK >> GO TO 2.
NG >> Clean rubber tube using an air blower.
2.CHECK EVAP CANISTER VENT CONTROL VALVE
Refer to EC-955, "
Component Inspection".
OK or NG
OK >> GO TO 3.
NG >> Replace EVAP canister vent control valve.
3.CHECK IF EVAP CANISTER SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve and EVAP control system pressure sensor
attached.
2. Does water drain from the EVAP canister?
Ye s o r N o
Ye s > > G O T O 4 .
No >> GO TO 6.
4.CHECK EVAP CANISTER
Weigh the EVAP canister with the EV AP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 2.1 kg (4.6 lb).
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5.DETECT MALFUNCTIONING PART
TER-
MI-
NAL
NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage)
11 7 R / Y EVAP canister vent control
valve [Ignition switch: ON]
BATTERY VOLTAGE
(11 - 14V)
PBIB1522E
PBIB1031E
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3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
EC-971
< SERVICE INFORMATION > [VK45DE]
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Harness for open or short between EVAP c
ontrol system pressure sensor and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
9.CHECK RUBBER TUBE
1. Disconnect rubber tube connected to EV AP canister vent control valve.
2. Check the rubber tube for clogging.
OK or NG
OK >> GO TO 10.
NG >> Clean the rubber tube using an air blower, repair or replace rubber tube.
10.CHECK EVAP CANISTER VENT CONTROL VALVE
Refer to EC-949, "
Component Inspection".
OK or NG
OK >> GO TO 11.
NG >> Replace EVAP canister vent control valve.
11 .CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-972, "
Component Inspection".
OK or NG
OK >> GO TO 12.
NG >> Replace EVAP control system pressure sensor.
12.CHECK IF EVAP CANISTER SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent c ontrol valve and EVAP control system pressure sensor
attached.
2. Does water drain from the EVAP canister?
Ye s o r N o
Yes >> GO TO 13.
No >> GO TO 15.
13.CHECK EVAP CANISTER
Weigh the EVAP canister with the EV AP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 2.1 kg (4.6 lb).
OK or NG
OK >> GO TO 15.
NG >> GO TO 14.
14.DETECT MALFUNCTIONING PART
Check the following.
EVAP canister for damage
EVAP hose between EVAP canister and vehi cle frame for clogging or poor connection
>> Repair hose or replace EVAP canister.
15.CHECK INTERMITTENT INCIDENT
Refer to EC-717
.
>> INSPECTION END
PBIB1031E
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3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
DTC P0456 EVAP CONTROL SYSTEMEC-983
< SERVICE INFORMATION > [VK45DE]
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2. Apply 12 volts DC to EVAP canister vent control
valve. The valve will close. (Continue to apply 12 volts
until the end of test.)
3. Pressurize the EVAP line using pressure pum p with 1.3 to 2.7 kPa (0.0133 to 0.028 kg/cm
2, 0.019 to
0.039 psi), then remove pump and EVAP service port adapter.
CAUTION:
Do not use compressed air or a high pressure pump.
Do not exceed 4.12 kPa (0.042 kg/cm
2, 0.6 psi) of pressure in the system.
4. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details. Refer
to EC-618, "
Description".
OK or NG
OK >> GO TO 8.
NG >> Repair or replace.
8.CHECK EVAP CANISTER VENT CONTROL VALVE
Check the following.
EVAP canister vent control valve is installed properly. Refer to EC-622, "
Removal and Installation".
EVAP canister vent control valve. Refer to EC-949, "
Component Inspection".
OK or NG
OK >> GO TO 9.
NG >> Repair or replace EVAP canister vent control valve and O-ring.
9.CHECK IF EVAP CANISTER SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent c ontrol valve and EVAP control system pressure sensor
attached.
2. Does water drain from the EVAP canister?
Ye s o r N o
Yes >> GO TO 10.
No (With CONSULT-III)>>GO TO 12.
No (Without CONSULT-III)>>GO TO 13.
10.CHECK EVAP CANISTER
Weigh the EVAP canister with the EV AP canister vent control valve and EVAP control system pressure sensor
attached.
The weight should be less than 2.1 kg (4.6 lb).
PBIB1522E
SEF200U
PBIB1031E
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EM-124
< SERVICE INFORMATION >[VQ35DE]
CYLINDER BLOCK
4. Lift the engine, and mount it onto engine stand (SST).
A widely use engine stand can be used.CAUTION:
Use an engine stand that h as a load capacity [approxi-
mately 220 kg (485 lb) or more] large enough for support-
ing the engine weight.
NOTE:
This example is an engine stand for holding at transmission
mounting side with drive plate removed.
5. Drain engine oil. Refer to LU-7, "
Changing Engine Oil".
PBIC2685E
PBIC0085E
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EM-202
< SERVICE INFORMATION >[VK45DE]
TIMING CHAIN
a. Remove rear plate cover, and set ring gear stopper (SST).
b. Loosen crankshaft pulley bolt, and then pull crankshaft pulley
with both hands to remove it.
CAUTION:
Do not remove crankshaft pulley bolt. Keep loosenedcrankshaft pulley bolt in place to protect removed crank-
shaft pulley from dropping.
Do not remove balance weight (inner hexagon bolt) at the
front of crankshaft pulley.
9. Remove oil pan and oil strainer. Refer to EM-183, "
Component".
10. Remove front cover as follows:
a. Loosen mounting bolts in reverse order as shown in the figure.
b. Use seal cutter [SST: KV10111100 (J37228)] to cut liquid gasket for removal.
CAUTION:
Exercise care not to damage mating surfaces.
After removal, handle front cover carefully so it does not
tilt, cant, or warp under a load.
11. Remove front oil seal from front cover using suitable tool. Use screwdriver for removal.
CAUTION:
Be careful not to damage front cover.
12. Remove O-rings from cylinder heads (right and left bank) and
cylinder block.
13. Remove chain tensioner cover from front cover. Use seal cutter [SST: KV10111100 (J37228)] to cut liquid gasket for remove.
14. Remove oil pump drive spacer. Set bolts in the two bolt holes [M6 × pitch 1.0 mm (0.04 in)] on
front surface. Using suitable puller, pull oil pump drive spacer
off from crankshaft.
NOTE:
The dimension between the centers of the two bolt holes is 33
mm (1.30 in).
In the figure, a commercial steering puller is used.
15. Remove oil pump. Refer to LU-29, "
Component".
16. Remove chain tensioner (left bank) as follows:
PBIC1656E
KBIA0354J
SBIA0373E
PBIC2342E
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OIL SEALEM-223
< SERVICE INFORMATION > [VK45DE]
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1. Remove the following parts:
Front engine undercover
Radiator: Refer to CO-40, "
Component".
Drive belt: Refer to EM-170, "
Component".
Cooling fan: Refer to CO-48, "
Component (Crankshaft Driven type)".
Rear plate cover: Refer to EM-183, "
Component".
2. Remove crankshaft pulley as follows:
a. Set ring gear stopper (SST).
b. Loosen crankshaft pulley bolt, and then pull crankshaft pulley with both hands to remove it.
CAUTION:
Do not remove crankshaft pulley bolt. Keep loosenedcrankshaft pulley bolt in place to protect removed crank-
shaft pulley from dropping.
Do not remove balance weight (inner hexagon bolt) at the
front of crankshaft pulley.
3. Remove front oil seal using suitable tool. CAUTION:
Be careful not to damage front cover and oil pump drive
spacer.
INSTALLATION
1. Apply new engine oil to both oil seal lip and dust seal lip of new front oil seal.
2. Install front oil seal. Install front oil seal so that each seal lip is oriented as shown in
the figure.
PBIC1656E
SBIA0358E
SBIA0359E
SEM715A
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