ENGINE ASSEMBLYEM-113
< SERVICE INFORMATION > [VQ35DE]
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At first, remove the engine and the transmission asse
mbly with front suspension member downward. Then
separate the engine from transmission.
Preparation
1. Release fuel pressure. Refer to EC-87, "Fuel Pressure Check".
2. Drain engine coolant from radiator. Refer to CO-10, "
Changing Engine Coolant".
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
3. Disconnect both battery terminals. Refer to SC-4, "
How to Handle Battery".
4. Remove the following parts: Engine cover: Refer to EM-19, "
Component".
Front road wheel and tires
Front and rear engine undercover
Front cross bar: Refer to FSU-16, "
Removal and Installation".
Cowl top cover (right): Refer to EI-23, "
Component Parts Location".
Air duct and air cleaner case assembly: EM-17, "
Component".
5. Discharge refrigerant from A/C circuit. Refer to ATC-120, "
HFC-134a (R-134a) Service Procedure".
6. Remove radiator hoses (upper and lower). Refer to CO-13, "
Component".
Engine Room
1. Disconnect heater hose from vehicle-side, and fit a plug onto hose end to prevent engine coolant leak.
2. Disconnect grounding cable (between vehicle to left bank cylinder head).
3. Disconnect battery positive cable harness at v ehicle side and temporarily fasten it on engine.
4. Disconnect A/C piping from A/C compressor, and tem porarily fasten it on vehicle with a rope. Refer to
ATC-120, "
HFC-134a (R-134a) Service Procedure".
5. Disconnect engine room harness connectors shown in the fig- ure.
6. Disconnect two body ground cables.
7. Disconnect brake booster vacuum hose.
8. Disconnect fuel feed hose (with damper) and EVAP hose. Refer to EM-45, "
Component".
CAUTION:
Fit plugs onto disconnected hoses to prevent fuel leak.
9. Remove reservoir tank of power steering oil pump and piping from vehicle, and temporarily secure them
on engine. Refer to PS-27, "
On-Vehicle Inspection and Service".
CAUTION:
When temporarily securing, keep the reservo ir tank upright to avoid a fluid leak.
Passenger Room Side
Follow procedure below to disconnect engine room harne ss connectors at passenger room side, and tempo-
rarily secure them on engine.
1. Remove passenger-side kicking plate, dash side finisher, and glove box. Refer to EI-38, "
Component
Parts Location" and IP-10, "Component Parts Location".
SBIA0472E
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EM-116
< SERVICE INFORMATION >[VQ35DE]
ENGINE ASSEMBLY
When installing engine mounting bracket (RH and LH) on cylinder
block, tighten two upper bolts (show n as “A” in the figure) first.
Then tighten two lower bolts (shown as “B” in the figure).
Make sure all engine mounting insulators are seated properly, then tighten mounting nuts.
Tighten rear engine mounting member bolts in numerical order as shown in the figure.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak. Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-9, "
Fluids and Lubricants".
Use procedure below to check for fuel leakage.
- Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
- Start engine. With engine speed increased, che ck again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
Warm up engine thoroughly to make sure there is no leak age of fuel, exhaust gases, or any oil/fluids includ-
ing engine oil and engine coolant.
Bleed air from lines and hoses of applic able lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the specified level, if necessary.
Summary of the inspection items:
*: Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.
PBIC2062E
PBIC3040E
Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
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3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
EM-118
< SERVICE INFORMATION >[VQ35DE]
ENGINE ASSEMBLY
At first, remove the engine, the transmission assembly
, the transfer assembly and the front final drive assem-
bly with front suspension member downward. Then separa te the engine, the transmission assembly, the trans-
fer and the front final drive assembly.
Preparation
1. Release fuel pressure. Refer to EC-87, "Fuel Pressure Check".
2. Drain engine coolant from radiator. Refer to CO-10, "
Changing Engine Coolant".
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
3. Disconnect both battery terminals. Refer to SC-4, "
How to Handle Battery".
4. Remove the following parts: Engine cover: Refer to EM-19, "
Component".
Front road wheel and tires
Front and rear engine undercover
Front cross bar: Refer to FSU-16, "
Removal and Installation".
Cowl top cover (right): Refer to EI-23, "
Component Parts Location".
Air duct and air cleaner case assembly: EM-17, "
Component".
5. Discharge refrigerant from A/C circuit. Refer to ATC-120, "
HFC-134a (R-134a) Service Procedure".
6. Remove radiator hoses (upper and lower). Refer to CO-13, "
Component".
Engine Room
1. Disconnect heater hose from vehicle-side, and fit a plug onto hose end to prevent engine coolant leak.
2. Disconnect grounding cable (between vehicle to left bank cylinder head).
3. Disconnect battery positive cable harness at v ehicle side and temporarily fasten it on engine.
4. Disconnect A/C piping from A/C compressor, and tem porarily fasten it on vehicle with a rope. Refer to
ATC-120, "
HFC-134a (R-134a) Service Procedure".
5. Disconnect engine room harness connectors shown in the fig- ure.
6. Disconnect two body ground cables.
7. Disconnect brake booster vacuum hose.
8. Disconnect fuel feed hose (with damper) and EVAP hose. Refer to EM-45, "
Component"
CAUTION:
Fit plugs onto disconnected hoses to prevent fuel leak.
9. Remove reservoir tank of power steering oil pump and piping from vehicle, and temporarily secure them
on engine. Refer to PS-27, "
On-Vehicle Inspection and Service".
CAUTION:
When temporarily securing, keep the reservo ir tank upright to avoid a fluid leak.
Passenger Room Side
Follow procedure below to disconnect engine room har ness connectors at passenger room side, and tempo-
rarily secure them on engine.
1. Remove passenger-side kicking plate, das h side finisher, and glove box. Refer to EI-38, "
Component
Parts Location" and IP-10, "Component Parts Location".
SBIA0472E
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3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
ENGINE ASSEMBLYEM-121
< SERVICE INFORMATION > [VQ35DE]
C
D
E
F
G H
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M A
EM
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When installing engine mounting bracket (RH and LH) on cylinder
block, tighten two upper bolts (shown as “A” in the figure) first.
Then tighten two lower bolts (shown as “B” in the figure).
Install engine mounting bracket (RH) (lower) as follows:
- Temporarily tighten mounting bolts (shown as “C”, “D” and “E” in the figure).
- Tighten mounting bolts to the specified torque with following mounting surfaces touched.
Engine mounting bracket (RH) to engine mounting bracket (RH)
(lower) (shown as “C” and “D” in figure).
Front final drive to engine mounting bracket (RH) (lower) (shown as “E” in figure).
Make sure all engine mounting insulators are seated properly, then
tighten mounting nuts.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak.
Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-9, "
Fluids and Lubricants".
Use procedure below to check for fuel leakage.
- Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
- Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
Warm up engine thoroughly to make sure there is no leak age of fuel, exhaust gases, or any oil/fluids includ-
ing engine oil and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the specified level, if necessary.
Summary of the inspection items:
*: Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.
PBIC3042E
Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
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EM-210
< SERVICE INFORMATION >[VK45DE]
TIMING CHAIN
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in guide may gen-
erate a pounding noise during and just after engine start. However, this does not indicate an unusualness.
Noise will stop after hydraulic pressure rises.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The followings are procedures for checking fluids leak, lubricates leak and exhaust gases leak. Before starting engine, check oil/fluid levels incl
uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-9, "
Fluids and Lubricants"
Use procedure below to check for fuel leakage.
- Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
- Start engine. With engine speed increased, che ck again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
Warm up engine thoroughly to make sure there is no leak age of fuel, exhaust gases, or any oil/fluids includ-
ing engine oil and engine coolant.
Bleed air from lines and hoses of applic able lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
*: Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc. Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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EM-240
< SERVICE INFORMATION >[VK45DE]
ENGINE ASSEMBLY
Avoid damage to and oil/grease smearing or
spills onto engine mounting insulator.
4. Remove alternator. Refer to SC-19, "
System Description".
5. Remove starter motor. Refer to SC-8, "
System Description".
6. Separate engine from transmission assembly. Refer to AT-243, "
Removal and Installation (AWD Models)".
7. Remove front final drive from engine. Refer to FFD-14, "
Removal and Installation (VQ35DE Models)".
8. Remove engine mounting insulators (RH and LH) and brackets (RH and LH) from engine with power tool.
9. Remove engine rear member and engine mounting insulator (rear) from transmission.
INSTALLATION
Note the following, and install in the reverse order of removal.
Do not allow engine mounting insulator to be damage and careful no engine oil gets on it.
For a location with a positioning pin, insert it securely into hole of mating part.
For a part with a specified installation orientation, refer to component figure in "Removal and Installation".
When installing engine mounting brackets (RH and LH) on cylinder
block, tighten two upper bolts (show n as “A” in the figure) first.
Then tighten two lower bolts (shown as “B” in the figure).
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The followings are procedures for checking fluids leak, lubricates leak and exhaust gases leak.
Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-9, "
Fluids and Lubricants".
Use procedure below to check for fuel leakage.
- Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
- Start engine. With engine speed increased, che ck again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
Warm up engine thoroughly to make sure there is no leak age of fuel, exhaust gases, or any oil/fluids includ-
ing engine oil and engine coolant.
Bleed air from lines and hoses of applic able lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the specified level, if necessary.
Summary of the inspection items:
*: Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.
PBIC2365E
Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
FAX-4
< SERVICE INFORMATION >[2WD]
FRONT WHEEL HUB AND KNUCKLE
FRONT WHEEL HUB AND KNUCKLE
On-Vehicle InspectionINFOID:0000000001327506
Make sure the mounting conditions (looseness, back
lash) of each component and component status (wear,
damage) are normal.
WHEEL BEARING INSPECTION
Move wheel hub in the axial direction by hand. Che ck that there is no looseness of front wheel bearing.
Rotate wheel hub and make sure there is no unusual noi se or other irregular conditions. If there are any
irregular conditions, replace wheel hub and bearing assembly.
Removal and InstallationINFOID:0000000001327507
COMPONENTS
REMOVAL
1. Remove tires from vehicle with power tool.
2. Remove brake caliper with power tool. Hang it in a place where it will not interfere with work. Refer to BR-
18.
NOTE:
Avoid depressing brake pedal while brake caliper is removed.
3. Put alignment marks on disc rotor and wheel hub and bearing assembly, then remove disc rotor.
4. Remove wheel sensor from wheel hub and bearing assembly. Refer to BRC-52
.
CAUTION:
Do not pull on wheel sensor harness.
5. Remove cotter pin at steering outer socket, then loosen mount- ing nut.Axial end play : 0.05 mm (0.002 in) or less
1. Disc rotor 2. Wheel hub and bearing assembly 3. Splash guard
4. Steering knuckle 5. Cotter pin
Refer to
GI-8, "
Component", for the symbols in the figure.
PDIA1216E
SDIA1480E
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FAX-10
< SERVICE INFORMATION >[AWD]
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000001327512
Use chart below to help you find the cause of the symp tom. If necessary, repair or replace these parts.
×: ApplicableReference page
—
FA X - 1 8—
FAX-11—
FAX-11
NVH in FFD section
NVH in FAX and FSU section
Refer to FRONT AXLE in this chart. NVH in WT section
NVH in WT section
Refer to DRIVE SHAFT in this chart. NVH in BR sectionNVH in PS section
Possible cause and SUSPECTED PARTS
Excessive joint angle
Joint sliding resistance
Imbalance
Improper installation, looseness
Parts interference
Wheel bearing damage
FRONT DIFFERENTIAL
FRONT AXLE AND FRONT SUSPENSION
FRONT AXLE
TIRE
ROAD WHEEL
DRIVE SHAFT
BRAKE
STEERING
Symptom DRIVE
SHAFT
Noise
×× ×××××× ××
Shake ×× ×××××××
FRONT
AXLE Noise
×××× ××××××
Shake ××× ××××××
Vibration ××× ××××
Shimmy ×× ××× ××
Judder × ××× ××
Poor quality ride or handling ×× ×××
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