BRC-10
< SERVICE INFORMATION >[VDC/TCS/ABS]
SYSTEM DESCRIPTION
SYSTEM DESCRIPTION
SchematicINFOID:0000000001327660
FunctionsINFOID:0000000001327661
VDC
In addition to the TCS/ABS function, the driver
steering amount and brake operation amount are detected
from steering angle sensor and pressure sensor, and the vehicle's driving status (amount of under steering /
over steering) is determined from information from G s ensor, wheel sensor, etc., and this information is used
to improve vehicle stability by controlling the braking and engine power to all four wheels.
SLIP indicator lamp flashes to inform the driver of VDC operation.
During VDC operation, body and brake pedal lightly vibrate and mechanical noises may be heard. This is
normal.
ABS warning lamp, VDC OFF indicator lamp, and SLIP indicator lamp might turn on when vehicle is subject
to strong shaking or large vibration, such as when vehi cle is on a turn table, a ship or a steep slope such as
bank while engine is running. In this case, restart engine on a normal road, and if ABS warning lamp, VDC
OFF indicator lamp, and SLIP indicator lamp turn off, there is no malfunction.
TCS
The wheel spin of the drive wheels is detected by ABS actuator and electric unit (control unit) from the wheel
speed signals from four wheels, so if wheel spin occurs , drive wheel right and left brake fluid pressure con-
trol and engine fuel cut are performed while throttle value is restricted to reduce the engi\
ne torque and
decrease the amount of wheel spin. In addition, the degree throttle is opened is controlled to achieve the
optimum engine torque.
Depending on road circumstances, the driver may have a sluggish feel. This is normal, because the opti-
mum traction has the highest priority under TCS operation.
TCS may be activated any time vehicle suddenly accelerates, suddenly down/upshifts, or is driven on a road with a varying surface friction coefficient.
During TCS operation, it informs a driver of sy stem operation by flashing SLIP indicator lamp.
ABS
The Anti-Lock Braking System is a function that detec ts wheel revolution while braking, and it improves han-
dling stability during sudden braking by electrically prev enting 4 wheel lock. Maneuverability is also improved
for avoiding obstacles.
If the electrical system malfunc tions, then the fail-safe function star ts, the ABS becomes inoperative, and
ABS warning lamp turns on.
Electrical system diagnosis by CONSULT-III is available.
During ABS operation, brake pedal lightly vibrates and a mechanical noise may be heard. This is normal.
When starting engine, or just after starting vehicle, brake pedal may vibrate or motor operating noises may be heard from engine compartment. This is a normal status of operation check.
SFIA1160E
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BRC-28
< SERVICE INFORMATION >[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Note 1: After completing repairs of shorted sensor circuit, when turning ignition switch ON, ABS warning lamp turned on. Make t
hat ABS
warning lamp turned off while driving vehicle at approximately 30 km/h (19 MPH) or more for approximately 1 minute according to self-
diagnosis procedure. In addition, if whee l sensor 2 is displayed for wheels, check wheel sensor circuit and also check ABS actu ator and
electric unit (control unit) power voltage.
Note 2: If multiple malfunctions are detected including CAN communication line [U1000], perform diagnosis for CAN communication line
first.
Note 3: “ACTUATOR RLY” on the CONSULT-III self-diagnostic results indicates the malfunction of actuator relay or circuit. Actua tor relay
is imbedded in ABS actuator and electric unit (control unit).
Note 4:Only AWD models.
Data MonitorINFOID:0000000001327673
DISPLAY ITEM LIST
ENGINE SIGNAL 2
[C1131] Based on the signal from ECM, ABS ac
tuator and electric unit (control
unit) judges that engine ETC system is malfunctioning. BRC-42, "DTC C1131 ENGINE
SIGNAL 2"
ENGINE SIGNAL 3
[C1132]Based on the signal from ECM, ABS ac
tuator and electric unit (control
unit) judges that engine CAN system is malfunctioning. BRC-42, "DTC C1132 ENGINE
SIGNAL 3"
ENGINE SIGNAL 4
[C1133]Based on the signal from ECM, ABS ac
tuator and electric unit (control
unit) judges that engine torque down system is malfunctioning. BRC-42, "DTC C1133 ENGINE
SIGNAL 4"
ENGINE SIGNAL 6
[C1136]
Based on the signal from ECM, ABS ac
tuator and electric unit (control
unit) judges that engine control system is malfunctioning. BRC-42, "DTC C1136 ENGINE
SIGNAL 6"
ACTUATOR RLY
[C1140] (Note 3) Actuator solenoid valve relay is ON, even if control unit sends off sig-
nal.
Actuator solenoid valve relay is OFF, even if control unit sends on sig- nal. BRC-43, "DTC C1140 ACTUA-
TOR RLY"
PRESS SEN CIRCUIT
[C1142]
Pressure sensor signal line is open or shorted, or sensor power voltage
is unusual, or pressure sensor is malfunctioning. BRC-43, "DTC C1142 PRESS
SEN CIRCUIT"
ST ANG SEN CIRCUIT
[C1143]Neutral position of steering angle sensor is dislocated, or steering angle
sensor is malfunctioning. BRC-44, "DTC C1143 ST ANG
SEN CIRCUIT"
ST ANG SEN SIGNAL
[C1144]
Neutral position correction of steering angle sensor is not finished. BRC-45, "DTC C1144 ST ANG
SEN SIGNAL"
YAW RATE SENSOR
[C1145]Yaw rate sensor has generated an error, or yaw rate sensor signal line
is open or shorted. BRC-46, "DTC C1145 YAW
RATE SENSOR"
SIDE G-SEN CIRCUIT
[C1146]Side G sensor is malfunctioning, or signal line of side G sensor is open
or shorted. BRC-46, "DTC C1146 SIDE G-
SEN CIRCUIT"
BR FLUID LEVEL LOW
[C1155]
Brake fluid level drops or
circuit between ABS actuat or and electric unit
(control unit) and brake fluid level switch is open or shorted. BRC-46, "DTC C1155 BR FLU-
ID LEVEL LOW"
ST ANG SEN COM CIR
[C1156]CAN communication line or steering angle sensor has generated an er-
ror. BRC-47, "DTC C1156 ST ANG
SEN COM CIR"
DECEL G SEN SET
[C1160] (Note 4)
Neutral position correction of decel G sensor is not finished.
BRC-47, "DTC C1160 DECEL G
SEN SET"
CV 1
[C1164]Primary side VDC switch-over solenoid valve 1 (cut valve 1) is open or
shorted, or control line is open or shorted to power supply or ground.
BRC-47, "DTC C1164 CV 1"
CV 2
[C1165]Secondary side VDC switch-over solenoid valve 2 (cut valve 2) is open
or shorted, or control line is open or shorted to power supply or ground.
BRC-47, "DTC C1165 CV 2"
SV 1
[C1166]Primary side VDC switch-over solenoid valve 1 (suction valve 1) is open
or shorted, or control line is open or shorted to power supply or ground.
BRC-47, "DTC C1166 SV 1"
SV 2
[C1167]Secondary side VDC switch-over solenoid valve 2 (suction valve 2) is
open or shorted, or control line is open or shorted to power supply or
ground.
BRC-47, "DTC C1167 SV 2"
VARIANT CODING
[C1170]
V coding is not functioning. BRC-48, "DTC C1170 VARIANT
CODING"
CAN COMM CIRCUIT
[U1000] (Note 2)When a ABS actuator and electric unit (control unit) is not transmitting
or receiving CAN communication signal for 2 seconds or more. BRC-48, "DTC U1000 CAN
COMM CIRCUIT"
Self-diagnostic item Malfunction detecting condition Check system
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BRC-32
< SERVICE INFORMATION >[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Basic Inspection
INFOID:0000000001327676
BRAKE FLUID AMOUNT, LEAKS, AND BRAKE PADS INSPECTION
1. Check fluid level in the brake reservoir tank. If fluid level is low, refill brake fluid.
2. Check brake piping and around ABS actuator and electric uni t (control unit) for leaks. If there is leaking or
oozing fluid, check the following items.
If ABS actuator and electric unit (control unit) connec tion is loose, tighten piping to the specified torque
and re-perform the leak inspection to make sure there are no leaks.
If there is damage to the connection flare nut or AB S actuator and electric unit (control unit) screw,
replace the damaged part and re-perform the leak inspection to make sure there are no leaks.
When there is fluid leaking or oozing from a part other than ABS actuator and electric unit (control unit)
connection, if fluid is just oozing out, use a clean cl oth to wipe off the oozing fluid and re-check for leaks.
If fluid is still oozing out, replace the damaged part.
When there is fluid leaking or oozing at ABS actuator and electric unit (control unit), if fluid is just oozing
out, use a clean cloth to wipe off oozing fluid and re-che ck for leaks. If fluid is still oozing out, replace
ABS actuator and electric unit (control unit) body.
CAUTION:
ABS actuator and electric unit (contr ol unit) body can not be disassembled.
3. Check brake pad degree of wear. Refer to BR-18, "
On-Vehicle Inspection" in “Front Disc Brake” and BR-
24, "On-Vehicle Inspection" in “Rear Disc Brake”
POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPECTION
Make sure battery positive cable, negative cabl e and ground connection are not loose. If looseness is
detected, tighten the cables. In additi on, check the battery voltage to make sure it has not dropped and alter-
nator is normal.
ABS WARNING LAMP, VDC OFF INDICATOR LAMP, SLIP INDICATOR LAMP AND BRAKE WARN-
ING LAMP INSPECTION
Symptom Symptom description Result
Motor operation noise This is noise of motor in
side ABS actuator and electr ic unit (control unit).
Slight noise may occur during VDC, TCS, and ABS operation.
Normal
When the vehicle speed goes over 20 km/h (12.5 MPH), motor and valves
operating noise may be heard. It happens only once after ignition switch is
ON. This is a normal status of the system operation check.
System operation check noise When engine starts, slight “click” noise may be heard from engine room.
This is normal and is part of system operation check. Normal
VDC/TCS operation
(SLIP indicator lamp blinking) TCS may activate momentarily if wheel speed changes when driving over
location where friction coefficient varies, when up/downshifting, or when ful-
ly depressing accelerator pedal.
Normal
Cancel the VDC/TCS
function for the inspec-
tion on a chassis dyna-
mometer.
For inspection of speedometer or other instruments, press VDC OFF switch
to turn VDC/TCS function off.
When accelerator pedal is depressed on a chassis dynamometer (fixed
front-wheel type), vehicle speed will not increase. This is not normal. It is re-
sult of TCS being activated by stationary front wheels. Warning lamp may
also illuminate to indicate “sensor system error”. This is also normal, and is
the result of the stationary front wheels being detected. To be certain, restart
engine, and drive vehicle at 30 km/h (19 MPH) or more. Make sure warning
lamp does not illuminate.
ABS operation
(Longer stopping distance) On roads with low friction coefficients, such as snowy roads or gravel roads,
vehicles with ABS may require a longer stopping distance. Therefore, when
driving on such roads, avoid overconfidence and keep speed sufficiently
low.
Normal
Insufficient feeling of accelera-
tion Depending on road conditions, driver may feel that feeling of acceleration is
insufficient. This is because traction control, which controls engine and
brakes to achieve optimal traction, has the highest priority (for safety). As a
result, there may be times when acceleration is slightly less than usual for
the same accelerator pedal operation.
Normal
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BRC-52
< SERVICE INFORMATION >[VDC/TCS/ABS]
WHEEL SENSORS
WHEEL SENSORS
Removal and InstallationINFOID:0000000001327698
REMOVAL
1. Disconnect wheel sensor connector.
2. Remove wheel sensor mounting bolts, grommets (front sensor) and clip.
3. Remove wheel sensor.
CAUTION:
Be careful of the followin
g when installing sensor.
As much as possible, avoid rotati ng sensor when removing it. Pull sensors out without pulling on
sensor harness.
Take care to avoid damaging sensor edges or roto r teeth. Remove wheel sensor first before remov-
ing front wheel hub and bearing assembly and rear fina l drive. This is to avoid damage to sensor wir-
ing and loss of sensor function.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Be careful of the follow ing when installing sensor. Tighten in stallation bolts to specified torques.
When installing, make sure there is no foreign material such as iron chips on pick-up and mounting
hole of sensor. Make sure no foreign material h as been caught in the sensor rotor. Remove any for-
eign material and clean the mount.
When installing front sensor, be sure to press rubber grommets in until they lock at the three loca-
tions shown in the figure (2 at shock absorbers and 1 at body pa nel). When installed, harness must
not be twisted. White line on ha rness must be visible from front.
When installing rear sensor, attach harness at rear suspension member securely. Besides, harness
must not be twisted when installed.
PFIA0600E
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DTC P0011, P0021 IVT CONTROL
EC-149
< SERVICE INFORMATION > [VQ35DE]
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DTC P0011, P0021 IVT CONTROL
DescriptionINFOID:0000000001325958
SYSTEM DESCRIPTION
*: This signal is sent to the ECM through CAN communication line
This mechanism hydraulically controls cam phases c
ontinuously with the fixed operating angle of the intake
valve.
The ECM receives signals such as crankshaft posit ion, camshaft position, engine speed, and engine coolant
temperature. Then, the ECM sends ON/OFF pulse duty signals to the intake valve timing control solenoid
valve depending on driving status. This makes it possible to control the shut/open timing of the intake valve to
increase engine torque in low/mid speed range and output in high-speed range.
CONSULT-III Reference Val ue in Data Monitor ModeINFOID:0000000001325959
Specification data are reference values.
Sensor Input signal to ECM ECM function Actuator
Crankshaft position sensor (POS) Engine speed and piston position
Intake valve
timing controlIntake valve timing control
solenoid valve
Camshaft position sensor (PHASE)
Engine coolant temperature sensor Engine coolant temperature
Wheel sensor Vehicle speed*
PBIB3276E
MONITOR ITEM CONDITION SPECIFICATION
INT/V TIM(B1)
INT/V TIM(B2) Engine: After warming up
Selector lever: P or N
Air conditioner switch: OFF
No load Idle
−5° - 5 °CA
When revving engine up to 2,000 rpm
quickly Approx. 0
° - 30 °CA
INT/V SOL(B1)
INT/V SOL(B2) Engine: After warming up
Selector lever: P or N
Air conditioner switch: OFF
No load Idle 0% - 2%
When revving engine up to 2,000 rpm
quickly
Approx. 0% - 50%
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DTC P0011, P0021 IVT CONTROL
EC-727
< SERVICE INFORMATION > [VK45DE]
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DTC P0011, P0021 IVT CONTROL
DescriptionINFOID:0000000001326554
SYSTEM DESCRIPTION
*: This signal is sent to the ECM through CAN communication line
This mechanism hydraulically controls cam phases c
ontinuously with the fixed operating angle of the intake
valve.
The ECM receives signals such as crankshaft posit ion, camshaft position, engine speed, and engine coolant
temperature. Then, the ECM sends ON/OFF pulse duty si gnals to the intake valve timing (IVT) control sole-
noid valve depending on driving status. This makes it po ssible to control the shut/open timing of the intake
valve to increase engine torque in low/mid speed range and output in high-speed range.
COMPONENT DESCRIPTION
Intake Valve Timing Control Solenoid Valve
Intake Valve Timing (IVT) control solenoid valve is activated by ON/
OFF pulse duty (ratio) signals from the ECM.
The IVT control solenoid valve changes the oil amount and direction
of flow through intake valve timing control unit or stops oil flow.
The longer pulse width advances valve angle.
The shorter pulse width retards valve angle.
When ON and OFF pulse widths become equal, the solenoid valve
stops oil pressure flow to fix the intake valve angle at the control
position.
Intake Valve Timing Control Position Sensor
Sensor Input signal to ECM function ECM Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed
Intake valve
timing controlIntake valve timing control
solenoid valve
Intake valve timing control position sensor Intake valve timing signal
Engine coolant temperature sensor Engine coolant temperature
Wheel sensor Vehicle speed*
PBIB3276E
PBIB1842E
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EM-238
< SERVICE INFORMATION >[VK45DE]
ENGINE ASSEMBLY
1. Release fuel pressure. Refer to
EC-665, "Fuel Pressure Check".
2. Drain engine coolant from radiator. Refer to CO-37, "
Changing Engine Coolant".
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
3. Disconnect both battery terminal. Refer to SC-4, "
How to Handle Battery".
4. Remove crankshaft position sensor (POS) from transmission. CAUTION:
Handle carefully to avoid dropping and shocks.
Do not disassemble.
Do not allow metal powder to adhere to magnetic part at sensor tip.
Do not place sensors in a location wh ere they are exposed to magnetism.
5. Remove the following parts: Hood assembly: Refer to BL-13, "
Fitting Adjustment".
Engine cover: Refer to EM-169
.
Front and rear engine undercover
Air duct (inlet), air duct and air cleaner case assembly: Refer to EM-173, "
Component".
Drive belts: Refer to EM-170, "
Component".
Radiator and radiator hoses (upper and lower): Refer to CO-40, "
Component".
Front road wheels and tires
Engine Room LH
1. Disconnect engine room harness from the engine side and set it aside for easier work.
2. Disconnect heater hoses, and install plugs to avoid leakage of engine coolant.
3. Disconnect ground cable from exhaust manifold cover to vehicle.
4. Disconnect vacuum hose between vehicle and engine and set it aside.
5. Discharge refrigerant from A/C circuit. Refer to ATC-120, "
HFC-134a (R-134a) Service Procedure".
6. Remove A/C piping from A/C compressor, and temporarily fasten it on vehicle with a rope. Refer to AT C -
121, "Component".
Engine Room RH
1. Disconnect fuel feed hose and EVAP hose. Refer to EM-190, "Component".
CAUTION:
Fit plugs onto disconnected hose to prevent fuel leak.
2. Disconnect engine room harness from the engine side and set it aside for easier work.
3. Disconnect ground cable from exhaust manifold cover to vehicle.
4. Disconnect vacuum hose between vehicle and engine and set it aside.
5. Disconnect reservoir tank of power steering oil pum p from engine, and move it aside for easier work.
CAUTION:
When temporarily securing, keep reservoir tank upright to avoid a fluid leak.
Vehicle Underbody
1. Remove front cross bar. Refer to FSU-5, "On-Vehicle Inspection and Service".
2. Disconnect power steering oil pump from engine. Move it from its location and secure with a rope for eas-
ier work. Refer to PS-29, "
Removal and Installation (VK45DE Models)".
3. Remove A/T fluid cooler tube. Refer to AT-241, "
Removal and Installation (2WD Models)".
4. Remove exhaust front tube and center muffler with power tool. Refer to EX-3, "
Checking Exhaust Sys-
tem".
5. Remove RH and LH transverse link mounting bolts and nuts. Refer to FSU-13, "
Removal and Installation".
6. Disconnect stabilizer connecting rod lower. Refer to FSU-5, "
On-Vehicle Inspection and Service".
7. Remove A/T control rod at control device assembly side. Then temporarily secure it on transmission, so
that it does not sag. Refer to AT-205, "
Control Device Removal and Installation".
8. Remove rear plate cover from oil pan. Then remove bolts fixing drive plate to torque converter. Refer to EM-183, "
Component" and AT-241, "Removal and Installation (2WD Models)".
9. Remove transmission joint bolts which pierce at oil pan lower rear side. Refer to AT-241, "
Removal and
Installation (2WD Models)".
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FRONT WHEEL HUB AND KNUCKLEFAX-5
< SERVICE INFORMATION > [2WD]
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6. Use a ball joint remover (SST) to remove steering outer socket from steering knuckle. Be careful not to damage ball joint boot.
CAUTION:
Tighten temporarily mounting nut to prevent damage to
threads and to prevent ball jo int remover (SST) from com-
ing off.
7. Remove cotter pin at transve rse link, then loosen mounting nut.
8. Use a ball joint remover (SST) to remove transverse link from steering knuckle. Be careful not to damage ball joint boot.
CAUTION:
Tighten temporarily mounting nut to prevent damage to
threads and to prevent ball jo int remover (SST) from com-
ing off.
9. Remove fixing bolts and nuts between strut assembly and steer- ing knuckle with power tool.
10. Remove steering knuckle from vehicle.
11. Remove fixing bolts between steering knuckle and wheel hub and bearing assembly with power tool.
12. Remove splash guard and wheel hub and bearing assembly from steering knuckle.
INSPECTION AFTER REMOVAL
Check for deformity, cracks and damage on each parts, replace if necessary.
Ball Joint Inspection
Check for boot breakage, axial looseness, and torque of transverse link and steering outer socket ball joint.
Refer to FSU-13
, PS-17.
INSTALLATION
Refer to "Removal and Installation" for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.
After removing/installing or replacing axle components, check wheel alignment. Refer to FSU-5, "
Wheel
Alignment Inspection".
After adjusting wheel alignment, adjust neutral position of steering angle sensor. Refer to BRC-8, "
Adjust-
ment of Steering Angle Sensor Neutral Position".
Check the following item after service
- Installation condition of wheel sensor harness
SDIA1434E
SDIA1435E
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