EC-1184
< SERVICE INFORMATION >[VK45DE]
SNOW MODE SWITCH
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2.CHECK SNOW MODE SWIT
ICH OVERALL FUNCTION-II
1. Turn ignition switch ON.
2. Start engine.
3. Check the snow indicator lamp under the following condition.
OK or NG
OK >> INSPECTION END
NG >> GO TO 7.
3.CHECK DTC WITH “UNIFIED METER AND A/C AMP.”
Refer to DI-27, "
CONSULT-III Function (METER/M&A)".
OK or NG
OK >> GO TO 4.
NG >> Go to DI-26
.
4.CHECK SNOW MODE SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect snow mode switch harness connector.
3. Turn ignition switch ON.
4. Check voltage between snow mode switch terminal 1 and ground with CONSULT-III or tester.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the following.
10A fuse
Harness for open or short between snow mode switch and fuse.
>> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK SNOW MODE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect “unified meter and A/C amp.” harness connector.
3. Check harness continuity between snow mode switch terminal 4 and “unified meter and A/C amp.” termi-
nal 12. Refer to Wiring Diagram.
CONDITION INDICATION
Snow mode switch: ON ON
Snow mode switch: OFF OFF
CONDITION INDICATOR LAMP
Snow mode switch: ON Illuminated
Snow mode switch: OFF Not illuminated
Voltage: Battery voltage.
PBIB2562E
Continuity should exist.
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EC-1192
< SERVICE INFORMATION >[VK45DE]
VARIABLE INDUCTION AIR CONTROL SYSTEM (VIAS)
2. Disconnect VIAS control sol
enoid valve (1) harness connector.
- Vacuum tank (2)
3. Turn ignition switch ON.
4. Check voltage between VIAS control solenoid valve terminal 1 and ground with CONSULT-III or tester.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
7.DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E211, M41
Harness connectors M82, F102
IPDM E/R connector E7
10A fuse
Harness continuity between IPDM E/R and VIAS control solenoid valve
>> Repair open circuit or short to ground or short to power in harness or connectors.
8.CHECK VIAS CONTROL SOLENOID VALVE OUTP UT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 29 and VIAS control solenoid valve terminal 2. Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
9.CHECK VIAS CONTROL SOLENOID VALVE
Refer to EC-1193, "
Component Inspection".
OK or NG
OK >> GO TO 10.
NG >> Replace VIAS control solenoid valve.
10.CHECK INTERMITTENT INCIDENT
Refer to EC-717
.
>> INSPECTION END
PBIB3236E
Voltage: Battery voltage
PBIB0173E
Continuity should exist.
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EM-48
< SERVICE INFORMATION >[VQ35DE]
FUEL INJECTOR AND FUEL TUBE
Do not clean O-ring with solvent.
Make sure that O-ring and its mating
part are free of foreign material.
When installing O-ring, be careful not to scratch it with tool or fingernails. Also be careful not
to twist or stretch O-ring. If O-ring was stretc hed while it was being attached, do not insert it
quickly into fuel tube.
Insert new O-ring straight into fuel tube. Do not decenter or twist it.
Insert fuel damper and fuel sub- tube straight into fuel tube.
Tighten mounting bolts evenly in turn.
After tightening mounting bolts, make sure that there is no gap between flange and fuel tube.
2. Install new O-rings to fuel injector, paying attention to the following. CAUTION:
Upper and lower O-ring are different. Be careful not to confuse them.
Handle O-ring with bare hands. Do not wear gloves.
Lubricate O-ring with new engine oil.
Do not clean O-ring with solvent.
Make sure that O-ring and its mating part are free of foreign material.
When installing O-ring, be careful not to scratch it with tool or fingernails. Also be careful not to
twist or stretch O-ring. If O-ring was stretc hed while it was being attached, do not insert it
quickly into fuel tube.
Insert O-ring straight into fuel in jector. Do not decenter or twist it.
3. Install fuel injector to fuel tube as follows:
a. Insert clip into clip mounting groove on fuel injector. Insert clip so that protrusion “A ” of fuel injector matches cutout
“A” of clip.
CAUTION:
Do not reuse clip. Replace it with a new one.
Be careful to keep clip from interfering with O-ring. If interference occurs, replace O-ring.
b. Insert fuel injector into fuel tube with clip attached. Insert it while matching it to the axial center.
Insert fuel injector so that protrusion “B” of fuel tube matches
cutout “B” of clip.
Make sure that fuel tube flange is securely fixed in flange fixing groove on clip.
c. Make sure that installation is complete by checking that fuel injector does not rotate or come off.
Make sure that protrusions of fuel injectors are aligned withcutouts of clips after installation.
4. Install spacers on intake manifold.
5. Install fuel tube and fuel injector assembly to intake manifold. CAUTION:
Be careful not to let tip of injector nozzle come in contact with other parts.
Fuel tube side : Blue
Nozzle side : Brown
PBIC2545E
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EM-100
< SERVICE INFORMATION >[VQ35DE]
CYLINDER HEAD
CYLINDER HEAD
On-Vehicle ServiceINFOID:0000000001325737
CHECKING COMPRESSION PRESSURE
1. Warm up engine thoroughly. Then, stop it.
2. Release fuel pressure. Refer to
EC-87, "
Fuel Pressure Check".
3. Disconnect fuel pump fuse to avoid fuel injection during mea- surement.
4. Remove engine cover with power tool. Refer to EM-19, "
Component".
5. Remove ignition coil and spark plug from each cylinder. Refer to EM-42, "
Component" and EM-43, "Com-
ponent".
6. Connect engine tachometer (not required in use of CONSULT-III).
7. Install compression gauge with an adapter (commercial service tool) onto spark plug hole.
Use the adapter whose picking up end inserted to spark plughole is smaller than 20 mm (0.79 in) in diameter. Otherwise, it
may be caught by cylinder head during removal.
8. Turn ignition switch to “START” for cranking. When the gauge pointer stabilizes, read the compression
pressure and the engine rpm. Perform these steps to check each cylinder.
Compression pressure:
Unit: kPa (kg/cm2, psi) /rpm
CAUTION:
Always use a fully changed battery to obtain the specified engine speed.
SBIA0466E
PBIC0900E
SBIA0533E
Standard Minimum Deference limit between cylinders
1,275 (13.0, 185)/300 981 (10.0, 142)/300 98 (1.0, 14)/300
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FUEL INJECTOR AND FUEL TUBEEM-193
< SERVICE INFORMATION > [VK45DE]
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When handling new O-rings, be careful of the following caution.
CAUTION:
Handle O-ring with bare hands. Do not wear gloves.
Lubricate O-ring with new engine oil.
Do not clean O-ring with solvent.
Make sure that O-ring an d its mating part are free of foreign material.
When installing O-ring, be careful not to scratch it with tool or fingernails. Also be careful not
to twist or stretch O-ring. If O-ring was stretc hed while it was being attached, do not insert it
quickly into fuel tube.
Insert new O-ring strai ght into fuel tube. Do not decenter or twist it.
Insert fuel feed damper straight into fuel tube (RH).
Tighten mounting bolts evenly in turn.
After tightening mounting bolts, make sure that there is no gap between flange and fuel tube (RH).
2. Install new O-rings to fuel injector paying attention to the following caution. CAUTION:
Upper and lower O-ring are different . Be careful not to confuse them.
Handle O-ring with bare hands. Never wear gloves.
Lubricate O-ring with new engine oil.
Do not clean O-ring with solvent.
Make sure that O-ring and its mating part are free of foreign material.
When installing O-ring, be careful not to scratch it with tool or fingernails. Also be careful not to
twist or stretch O-ring. If O-ring was stretche d while it was being attached, do not insert it
quickly into fuel tube.
Insert O-ring straight into fuel in jector. Do not decenter or twist it.
3. Install fuel injector to fuel tube as follows:
a. Insert clip into clip mounting groove on fuel injector. Insert clip so that “protrusion A” of fuel injector matches “cut-
out A” of clip.
CAUTION:
Do not reuse clip. Replace it with a new one.
Be careful to keep clip from interfering with O-ring. If
interference occurs, replace O-ring.
b. Insert fuel injector into fuel tube with clip attached. Insert it while matching it to the axial center.
Insert fuel injector so that “p rotrusion B” of fuel tube matches
“cutout B” of clip.
Make sure that fuel tube flange is securely fixed in flange fixing
groove on clip.
c. Make sure that installation is complete by checking that fuel injector does not rotate or come off.
Make sure that protrusions of fuel injectors are aligned with
cutouts of clips after installation.
4. Install spacers on intake manifold (lower).
5. Install fuel tube and fuel injector assembly to intake manifold (lower). CAUTION:
Be careful not to let tip of injector nozzle come in contact with other parts.
Fuel tube side : Black
Nozzle side : Green
PBIC2545E
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EM-226
< SERVICE INFORMATION >[VK45DE]
CYLINDER HEAD
CYLINDER HEAD
On-Vehicle ServiceINFOID:0000000001325796
CHECKING COMPRESSION PRESSURE
1. Warm up engine thoroughly. Then, stop it.
2. Release fuel pressure. Refer to
EC-665, "
Fuel Pressure Check".
a. Remove fuel pump fuse to avoid fuel injection during measure- ment.
3. Remove engine cover with power tool. Refer to EM-169, "
Component".
4. Remove ignition coil and spark plug from each cylinder. Refer to EM-187, "
Component" and EM-188,
"Component".
5. Connect engine tachometer (not required in use of CONSULT-III).
6. Install compression gauge with adapter (SST or commercial ser- vice tool) onto spark plug hole.
Use compression gauge adapter (SST) which is required onNo. 7 and 8 cylinders.
Use compression gauge adapter (if no SST is used) whose picking up end inserted to spark plug hole is smaller than 20
mm (0.79 in) in diameter. Otherwise, it may be caught by cylin-
der head during removal.
7. With accelerator pedal fully depressed, turn ignition switch to “START” for cranking. When the gauge pointer stabilizes, read the compression pressure and engine rpm. Perform these steps to check each cyl-
inder.
Compression pressure:
Unit: kPa (kg/cm2, psi)/rpm
CAUTION:
Always use a fully changed battery to obtain the specified engine speed.
PBIB1482E
PBIC1554E
SBIA0533E
Standard Minimum Deferential limit between cylinders
1,320 (13.5, 191)/300 1,130 (11.5, 164)/300 98 (1.0, 14)/300
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CYLINDER BLOCKEM-253
< SERVICE INFORMATION > [VK45DE]
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In grinding crankshaft pin to
use undersize bearings, keep the
fillet R [1.5 mm (0.059 in)].
Bearing undersize table
Unit: mm (in)
HOW TO SELECT MAIN BEARING
When New Cylinder Block and Crankshaft are Used:
1. “Main Bearing Selection Table” rows correspond to main bearing
housing grade on rear upper side between cylinder block banks.
2. “Main Bearing Selection Table” columns correspond to main journal diameter grade on front side of crankshaft.
3. Select main bearing grade at the point where select ed row and column meat in “Main Bearing Selection
Table”.
CAUTION:
Initial clearance for No. 1, 5 journal and No. 2, 3, 4 journal is different. Use two different selection
table for each part.
No. 1, 5 journal and No. 2, 3, 4 journal have the same signs but different measures. Do not con-
fuse.
4. Apply sign at crossing in above step 3 to “Main Bearing Grade Table”. NOTE:
“Main Bearing Grade Table” applies to all journals.
Service parts is available as a set of both upper and lower.
When Cylinder Block and Crankshaft are Reused:
1. Measure the cylinder block main bearing housing inner diameter and the crankshaft main journal diame-
ter. Refer to EM-256, "
Inspection After Disassembly" and EM-256, "Inspection After Disassembly".
PBIC2373E
Size Thickness
US 0.25 (0.0098) 1.626 - 1.634 (0.0640 - 0.0643)
PBIC2371E
PBIC2374E
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GI-16
< SERVICE INFORMATION >
HOW TO USE THIS MANUAL
Optional Splice
DESCRIPTION
SGI942
Num-ber Item Description
1 Power condition This shows the condition when the system receives battery positive voltage (can be operated).
2Fusible link The double line shows that this is a fusible link.
The open circle shows current flow in, and the shaded circle shows current flow out.
3 Fusible link/fuse loca-
tion This shows the location of the fusible link or fuse in the fusible link or fuse box. For arrange-
ment, refer to PG section, POWER SUPPLY ROUTING.
4Fuse The single line shows that this is a fuse.
The open circle shows current flow in, and the shaded circle shows current flow out.
5 Current rating This shows the current rating of the fusible link or fuse.
6 Connectors This shows that connector E3 is female and connector M1 is male.
The G/R wire is located in the 1A terminal of both connectors.
Terminal number with an alphabet (1A, 5B, etc.) indicates that the connector is SMJ connector.
Refer to PG section, SMJ (SUPER MULTIPLE JUNCTION).
7 Optional splice The open circle shows that the splice is optional depending on vehicle application.
8 Splice The shaded circle shows that the splice is always on the vehicle.
9 Page crossing This arrow shows that the circuit continues to an adjacent page.
The A will match with the A on the preceding or next page.
10 Common connector The dotted lines between terminals show that these terminals are part of the same connector. 11 Option abbreviation This shows that the circuit is optional depending on vehicle application.
12 Relay This shows an internal representation of the relay. For details, refer to PG section, STAN-
DARDIZED RELAY.
13 Connectors This shows that the connector is connected to the body or a terminal with bolt or nut.
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