BASIC SERVICE PROCEDUREEC-665
< SERVICE INFORMATION > [VK45DE]
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Fuel Pressure CheckINFOID:0000000001326522
FUEL PRESSURE RELEASE
With CONSULT-III
1. Turn ignition switch ON.
2. Perform “FUEL PRESSURE RELEASE” in
“WORK SUPPORT” mode with CONSULT-III.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel pressure.
5. Turn ignition switch OFF.
Without CONSULT-III
1. Remove fuel pump fuse located in IPDM E/R.
2. Start engine.
3. After engine stalls, crank it 2 or 3 times to release all fuel pres- sure.
4. Turn ignition switch OFF.
5. Reinstall fuel pump fuse after servicing fuel system.
FUEL PRESSURE CHECK
Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.
NOTE:
Prepare pans or saucers under the disconnected fuel line because the fuel may spill out. The fuel
pressure cannot be completely released because S50 models do not have fuel return system.
Use Fuel Pressure Gauge Kit (J-44321) to check fuel pressure.
1. Release fuel pressure to zero. Refer to "FUEL PRESSURE RELEASE".
2. Install the inline fuel quick disconnected fitting A between fuel damper (1) and fuel tube.
3. Connect the fuel pressure gauge B (quick connector adapter hose) to the inline fuel quick disconnected fitting.
4. Turn ignition switch ON and check for fuel leakage.
5. Start engine and check for fuel leakage.
6. Read the indication of fuel pressure gauge.
7. If result is unsatisfactory, go to next step.
8. Check the following. Fuel hoses and fuel tubes for clogging
Fuel filter for clogging
Fuel pump
Fuel pressure regulator for clogging
If OK, replace fuel level sensor unit, fuel filter and fuel pump assembly.
If NG, repair or replace.
PBIB1482E
At idling: Approximately 350 kPa (3.57 kg/cm2, 51 psi)PBIB3244E
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TROUBLE DIAGNOSISEC-681
< SERVICE INFORMATION > [VK45DE]
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: Vehicle front
1. Fuel pump fuse 2. IPDM E/R 3. ICC brake hold relay (ICC models only)
4. Crankshaft position sensor (POS) 5. Power steering pressure sensor 6. EVAP canister vent control valve
7. EVAP canister 8. EVAP control system pressure sensor
PBIB3228E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
POWER SUPPLY AND GROUND CIRCUITEC-719
< SERVICE INFORMATION > [VK45DE]
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Diagnosis ProcedureINFOID:0000000001326543
1.INSPECTION START
Start engine.
Is engine running?
Ye s o r N o
Yes >> GO TO 8.
No >> GO TO 2.
2.CHECK ECM POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF and then ON.
2. Check voltage between ECM terminal 109 and ground with CONSULT-III or tester.
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
3.DETECT MALFUNCTIONING PART
Check the following.
Fuse block (J/B) connector M1
15A fuse
Harness for open or short between ECM and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body.
TER- MI-
NAL
NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage)
1 B ECM ground [Engine is running]
Idle speed Body ground
109 W/L Ignition switch [Ignition switch: OFF]
0V
[Ignition switch: ON] BATTERY VOLTAGE
(11 - 14V)
111 W / B ECM relay
(Self shut-off) [Engine is running]
[Ignition switch: OFF]
For a few seconds after turning ignition
switch OFF 0 - 1.5V
[Ignition switch: OFF]
More than a few seconds after turning igni- tion switch OFF BATTERY VOLTAGE
(11 - 14V)
11 5
11 6 B/R
B/W
ECM ground [Engine is running]
Idle speed Body ground
11 9
120 R
R/B
Power supply for ECM
[Ignition switch: ON] BATTERY VOLTAGE
(11 - 14V)
Voltage: Battery voltage
MBIB0015E
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EC-722
< SERVICE INFORMATION >[VK45DE]
POWER SUPPLY AND GROUND CIRCUIT
Check the following.
Harness connectors E211, M41
Harness for open or short between ECM and IPDM E/R
>> Repair open circuit or short to ground or short to power in harness or connectors.
14.CHECK 20A FUSE
1. Disconnect 20A fuse from IPDM E/R.
2. Check 20A fuse.
OK or NG
OK >> GO TO 18.
NG >> Replace 20A fuse.
15.CHECK GROUND CONNECTIONS
Loosen and retighten three ground screws on the body.
Refer to EC-723, "
Ground Inspection".
OK or NG
OK >> GO TO 16.
NG >> Repair or replace ground connections.
16.CHECK ECM GROUND CIRCUIT FOR OPEN AND SHORT-II
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminals 1, 115, 116 and ground. Refer to Wiring Diagram.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 18.
NG >> GO TO 17.
17.DETECT MALFUNCTIONING PART
Check the following.
Harness connectors F102, M82
Harness for open or short between ECM and ground
>> Repair open circuit or short to power in harness or connectors.
18.CHECK INTERMITTENT INCIDENT
Refer to EC-717
.
OK or NG
OK >> Replace IPDM E/R. Refer to PG-17.
NG >> Repair open circuit or short to power in harness or connectors.
PBIB2195E
Continuity should exist.
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EC-744
< SERVICE INFORMATION >[VK45DE]
DTC P0031, P0032,
P0051, P0052 A/F SENSOR 1 HEATER
3. Check voltage between A/F sensor 1 terminal 3 and ground with
CONSULT-III or tester.
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
3.DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E19, F49
IPDM E/R connector E7
10A fuse
Harness for open or short between A/F sensor 1 and fuse
>> Repair or replace harness or connectors.
4.CHECK A/F SENSOR 1 HEATER OUTPUT SIGNAL CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between the following; ECM terminal 2 and A/F sensor 1 (Bank 1) terminal 4 or
ECM terminal 24 and A/F sensor 1 (Bank 2) terminal 4.
Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK A/F SENSOR 1 HEATER
Refer to EC-744, "
Component Inspection".
OK or NG
OK >> GO TO 6.
NG >> Replace malfunctioning air fuel ratio sensor 1.
6.CHECK INTERMITTENT INCIDENT
Refer to EC-717
.
>> INSPECTION END
Component InspectionINFOID:0000000001326568
AIR FUEL RATIO (A/F) SENSOR 1 HEATER
Voltage: Battery voltage
PBIB1683E
Continuity should exist.
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EC-752
< SERVICE INFORMATION >[VK45DE]
DTC P0037, P
0038, P0057, P0058 HO2S2 HEATER
2. Turn ignition switch ON.
3. Check voltage between HO2S2 terminal 2 and ground with
CONSULT-III or tester.
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
3.DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E19, F49
IPDM E/R connector E7
10A fuse
Harness for open or short between heated oxygen sensor 2 and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK HO2S2 OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal and HO2S2 terminal as follows. Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK HEATED OXYGEN SENSOR 2 HEATER
Refer to EC-752, "
Component Inspection".
OK or NG
OK >> GO TO 6.
NG >> Replace malfunctioning heated oxygen sensor 2.
6.CHECK INTERMITTENT INCIDENT
Refer to EC-717
.
>> INSPECTION END
Component InspectionINFOID:0000000001326576
HEATED OXYGEN SENSOR 2 HEATER
Voltage: Battery voltage
PBIB0969E
DTC Te r m i n a l s
Bank
ECM Sensor
P0037, P0038 6 3 1
P0057, P0058 25 3 2
Continuity should exist.
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EC-798
< SERVICE INFORMATION >[VK45DE]
DTC P0130, P0150
A/F SENSOR 1
DTC P0130, P0150 A/F SENSOR 1
Component DescriptionINFOID:0000000001326642
The air fuel ratio (A/F) sensor 1 is a planar dual-cell limit current sen-
sor. The sensor element of the A/F sensor 1 is the combination of a
Nernst concentration cell (sensor cell) with an oxygen-pump cell,
which transports ions. It has a heater in the element.
The sensor is capable of precise measurement = 1, but also in the
lean and rich range. Together with its control electronics, the sensor
outputs a clear, continuous signal throughout a wide range (0.7 <
< air).
The exhaust gas components diffuse through the diffusion gap at the
electrode of the oxygen pump and Nernst concentration cell, where
they are brought to thermodynamic balance.
An electronic circuit controls the pump current through the oxygen-
pump cell so that the composition of the exhaust gas in the diffusion
gap remains constant at = 1. Ther efore, the A/F sensor 1 is able to
indicate air/fuel ratio by this pumping of current. In addition, a heater
is integrated in the sensor to ensure the required operating tempera-
ture of 700 - 800 °C (1,292 - 1,472 °F).
CONSULT-III Reference Value in Data Monitor ModeINFOID:0000000001326643
Specification data are reference values.
On Board Diagn osis LogicINFOID:0000000001326644
To judge the malfunction, the diagnosis checks that t he A/F signal computed by ECM from the A/F sensor 1
signal fluctuates according to fuel feedback control.
DTC Confirmation ProcedureINFOID:0000000001326645
Perform PROCEDURE FOR MALFUNCTION A first.
If the DTC cannot be confirmed, perform PROCEDURE FOR MALFUNCTION B.
NOTE:
If DTC Confirmation Procedure has been previously conduc ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
PROCEDURE FOR MALFUNCTION A
SEF579Z
SEF580Z
MONITOR ITEM CONDITION SPECIFICATION
A/F SEN1 (B1)
A/F SEN1 (B2) Engine: After warming up Maintaining engine speed at 2,000 rpm Fluctuates around 1.5 V
DTC No. Trouble diagnosis name DTC detecting condition Possible Cause
P0130
0130
(Bank 1) Air fuel ratio (A/F) sensor
1 circuit A)
The A/F signal computed by ECM from the A/F
sensor 1 signal is constantly in the range other
than approx. 1.5V.
Harness or connectors
[Air fuel ratio (A/F) sensor 1 circuit
is open or shorted.]
Air fuel ratio (A/F) sensor 1
P0150
0150
(Bank 2) B)
The A/F signal computed by ECM from the A/F
sensor 1 signal is constantly approx. 1.5V.
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EC-804
< SERVICE INFORMATION >[VK45DE]
DTC P0130, P0150
A/F SENSOR 1
3. Check voltage between A/F sensor 1 terminal 3 and ground with
CONSULT-III or tester.
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
3.DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E19, F49
IPDM E/R connector E7
10A fuse
Harness for open or short between A/F sensor 1 and fuse
>> Repair or replace harness or connectors.
4.CHECK A/F SENSOR 1 INPUT SIGN AL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between A/F sensor 1 terminal and ECM terminal as follows.
Refer to Wiring Diagram.
4. Check harness continuity between the following terminals and ground. Refer to Wiring Diagram.
5. Also check harness for short to power.
OK or NG
OK >> GO TO 5. Voltage: Battery voltage
PBIB1683E
A/F sensor 1 terminal ECM terminal
Bank 1 116
275
535
656
Bank 2 176
277
557
658
Continuity should exist.
Bank 1 Bank 2
A/F sensor 1 terminal ECM terminal A/F sensor 1 terminal ECM terminal 116176
275277
535557
656658
Continuity should not exist.
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