ATC-72
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
3. Check continuity between BCM harness connector M3 terminal27 and unified meter and A/C amp. harness connector M57 ter-
minal 42.
OK or NG
OK >> GO TO 7.
NG >> Repair harness or connector.
7.CHECK VOLTAGE FOR UNIFIED METER AND A/C AMP. (COMPRESSOR ON SIGNAL)
1. Reconnect BCM connector and unified meter and A/C amp. connector.
2. Turn ignition switch ON.
3. Check voltage between unified meter and A/C amp. harness connector M57 terminal 42 and ground using an oscilloscope.
OK or NG
OK >> GO TO 8.
NG-1 >> If the voltage is approx. 5 V when A/C switch is ON: Replace unified meter and A/C amp.
NG-2 >> If the voltage is approx. 0 V w hen A/C switch is OFF: Replace BCM.
8.CHECK REFRIGERANT PRESSURE SENSOR
WITH CONSULT-III
1. Start the engine.
2. Check voltage of refrigerant pressure sensor in “Data monitor”. Refer to EC-127, "
CONSULT-III Reference
Value in Data Monitor Mode" (VQ35DE) or EC-705, "CONSULT-III Reference Value in Data Monitor
Mode" (VK45DE).
WITHOUT CONSULT-III
1. Start the engine. 27 – 42 : Continuity should exist.
RJIA2006E
RJIA2007E
Te r m i n a l s
Condition Voltage
(+)
(− )
Unified meter
and A/C amp.
connector Te r m i n a l
No.
M57 42 Ground A/C switch: ON
(Blower motor operates.)
Approx. 0 V
OFF switch: ON
(A/C system: OFF)
SJIA1423J
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TROUBLE DIAGNOSISATC-73
< SERVICE INFORMATION >
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2. Check voltage between ECM harness connector F101 terminal 70 and ground.
OK or NG
OK >> WITH CONSULT-III: GO TO 9. WITHOUT CONSULT-III: GO TO 10.
NG >> Refer to EC-581
(VQ35DE) or EC-1177 (VK45DE).
9.CHECK BCM INPUT (FAN ON) SIGNAL
Check FAN ON/OFF signal in “Data monitor”. Refer to ATC-32, "
CONSULT-III Function".
OK or NG
OK >> GO TO 12.
NG >> GO TO 10.
10.CHECK CIRCUIT CONTINUITY BETWEEN BC M AND UNIFIED METER AND A/C AMP.
1. Turn ignition switch OFF.
2. Disconnect BCM connector and unified meter and A/C amp. connector.
3. Check continuity between BCM harness connector M3 terminal 28 and unified meter and A/C amp. harness connector M57 ter-
minal 57.
OK or NG
OK >> GO TO 11.
NG >> Repair harness or connector.
11 .CHECK VOLTAGE FOR UNIFIED METER AND A/C AMP. (FAN ON SIGNAL)
1. Reconnect BCM connector and unified meter and A/C amp. connector.
2. Turn ignition switch ON.
3. Check voltage between unified meter and A/C amp. harness connector M57 terminal 57 and ground using an oscilloscope.
Te r m i n a l s
Condition Voltage
(+)
(− )
ECM
connec- tor Te r m i n a l
No.
F101 70 Ground A/C switch: ON
(Blower motor operates.)Approx. 1.0 - 4.0
V
PBIB1188E
FAN SW ON : FAN ON SIG ON
FAN SW OFF : FAN ON SIG OFF
28 – 57 : Continuity should exist.
RJIA2009E
RJIA2010E
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ATC-74
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
OK or NG
OK >> GO TO 12.
NG-1 >> If the voltage is approx. 5 V when blower motor is ON: Replace unified meter and A/C amp.
NG-2 >> If the voltage is approx. 0 V when blower motor is OFF: Replace BCM.
12.CHECK CAN COMMUNICATION
Check CAN communication. Refer to BCS-13, "
U1000 CAN Communication Circuit".
BCM – ECM
ECM – IPDM E/R
ECM – Unified meter and A/C amp.
OK or NG
OK >> Replace ECM
NG >> Repair or replace malfunctioning part(s).
COMPONENT INSPECTION
Refrigerant Pressure Sensor
The refrigerant pressure sensor is attached to the condenser.
Make sure that the A/C refrigerant pressure and the sensor output
voltage are within the specified r ange as shown in the A/C operating
condition figure. Refer to EC-581
(VQ35DE) or EC-1177 (VK45DE).
Te r m i n a l s
Condition Voltage
(+)
(− )
Unified meter
and A/C amp.
connector Te r m i n a l N o .
M57 57 Ground A/C switch: ON
(Blower motor operates.)
Approx. 0 V
OFF switch: ON
(A/C system: OFF)
SJIA1474J
RJIA2011E
RJIA2954E
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ATC-78
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Test Reading
Recirculating-to-discharge Air Temperature Table
Ambient Air Temperature-to -operating Pressure Table
TROUBLE DIAGNOSIS FOR UNUSUAL PRESSURE
Whenever system’s high and/or low side pressure(s) is/are unusual, diagnose using a manifold gauge. The
marker above the gauge scale in the following tables indicates the standard (usual) pressure range. Since the
standard (usual) pressure, however, differs from vehicle to vehicle, refer to above table (Ambient air tempera-
ture-to-operating pressure table).
Both High- and Low-pressure Sides are Too High
Hood Open
TEMP. Max. COLD
Mode switch (Ventilation) set
Intake switch (Recirculation) set
Fan (blower) speed Max. speed set
Engine speed Idle speed
Operate the air conditioning system for 10 minutes before taking measurements.
Inside air (Recirculating air) at blower assembly inlet Discharge air temperature at center ventilator
°C ( °F)
Relative humidity
% Air temperature
°C ( °F)
50 - 60 20 (68) 11.2 - 13.2 (52 - 56)
25 (77) 12.2 - 14.8 (54 - 59)
30 (86) 15.5 - 18.6 (60 - 65)
35 (95) 21.0 - 24.5 (70 - 76)
40 (104) 28.7 - 32.6 (84 - 91)
60 - 70 20 (68) 13.2 - 15.2 (56 - 59)
25 (77) 14.8 - 17.3 (59 - 63)
30 (86) 18.6 - 21.6 (65 - 71)
35 (95) 24.5 - 28.0 (76 - 82)
40 (104) 32.6 - 36.5 (91 - 98)
Ambient air High-pressure (Discharge side)
kPa (kg/cm
2, psi) Low-pressure (Suction side)
kPa (kg/cm2, psi)
Relative humidity
% Air temperature
°C ( °F)
50 - 70 20 (68)
961 - 1,167
(9.8 - 11.9, 139 - 169) 216 - 265
(2.2 - 2.7, 31 - 38)
25 (77) 1,108 - 1,353
(11.3 - 13.8, 161 - 196) 230 - 281
(2.3 - 2.9, 33 - 41)
30 (86) 1,275 - 1,549
(13.0 - 15.8, 185 - 225) 261 - 320
(2.7 - 3.3, 38 - 46)
35 (95) 1,549 - 1,893
(15.8 - 19.3, 225 - 274) 297 - 364
(3.0 - 3.7, 43 - 53)
40 (104) 1,814 - 2,216
(18.5 - 22.6, 263 - 321) 357 - 435
(3.6 - 4.4, 52 - 63)
Vehicle condition Indoors or in the shade (in a well-ventilated place)
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ATC-80
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS
Low-pressure Side Sometimes Becomes Negative
Low-pressure Side Becomes Negative
Gauge indication Refrigerant cycle Probable cause Corrective action
Both high- and low-pressure sides
are too low. There is a big temperature
difference between liquid
tank outlet and inlet. Outlet
temperature is extremely
low.
Liquid tank inlet and expan-
sion valve are frosted. Liquid tank inside is slightly
clogged.
Replace liquid tank.
Check lubricant for contami-
nation.
Temperature of expansion valve inlet is extremely low
as compared with areas
near liquid tank.
Expansion valve inlet is frosted.
Temperature difference oc- curs somewhere in high-
pressure side. High-pressure pipe located be-
tween liquid tank and expan-
sion valve is clogged.
Check and repair malfunc-
tioning parts.
Check lubricant for contami- nation.
Expansion valve and liquid
tank are warm or slightly cool
when touched. Low refrigerant charge.
↓
Leaking fittings or compo-
nents.
Check refrigerant for leaks.
Refer to
ATC-138, "
Checking
of Refrigerant Leaks".
There is a big temperature dif-
ference between expansion
valve inlet and outlet while the
valve itself is frosted. Expansion valve closes a little
compared with the specifica-
tion.
↓
1. Improper expansion
valve adjustment.
2. Malfunctioning expansion
valve.
3. Outlet and inlet may be clogged. Remove foreign particles by
using compressed air.
Replace expansion valve.
Check lubricant for contami-
nation.
An area of the low-pressure
pipe is colder than areas near
the evaporator outlet. Low-pressure pipe is clogged
or crushed. Check and repair malfunc-
tioning parts.
Check lubricant for contami- nation.
Air flow volume is not enough
or is too low. Evaporator is frozen. Check intake sensor circuit.
Refer to AT C - 9 4 , "
Intake
Sensor Circuit".
Replace compressor.
Repair evaporator fins.
Replace evaporator.
Refer to AT C - 6 4 , "
Blower
Motor Circuit".
AC353A
Gauge indication Refrigerant cycle Probable cause Corrective action
Low-pressure side sometimes be-
comes negative. Air conditioning system does
not function and does not cy-
clically cool the compart-
ment air.
The system constantly func- tions for a certain period of
time after compressor is
stopped and restarted. Refrigerant does not discharge
cyclically.
↓
Moisture is frozen at expan-
sion valve outlet and inlet.
↓
Water is mixed with refrigerant.
Drain water from refrigerant
or replace refrigerant.
Replace liquid tank.
AC354A
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REFRIGERANT LINESATC-139
< SERVICE INFORMATION >
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4. Perform a system performance check and verify the l eak repair with an approved electrical leak detector.
NOTE:
Other gases in the work area or substances on the A/C components, for example, anti-freeze, windshield
washer fluid, solvents and lubricants, may falsely trigger the leak detector. Make sure the surfaces to be
checked are clean.
Clean with a dry cloth or blow off with shop air.
Do not allow the sensor tip of the detector to contact with any substance. This can also cause false readings
and may damage the detector.
Dye InjectionINFOID:0000000001328233
(This procedure is only necessary when recharging t he system or when the compressor has seized and was
replaced.)
1. Check A/C system static (at rest) pressure. Pressure must be at least 345 kPa (3.52 kg/cm
2, 50 psi).
2. Pour one bottle (1/4 ounce / 7.4 cc) of the A/C refr igerant dye into the injector tool (SST: J-41459).
3. Connect the injector tool to the A/C low-pressure side service valve.
4. Start the engine and switch A/C ON.
5. When the A/C operating (compressor running), inject one bottle (1/4 ounce / 7.4 cc) of fluorescent dye
through the low-pressure service valve using dye inje ctor tool (SST: J-41459) (refer to the manufacture’s
operating instructions).
6. With the engine still running, disconnect the injector tool from the service valve. CAUTION:
Be careful the A/C system or replacing a componen t, pour the dye directly into the open system
connection and proceed wi th the service procedures.
7. Operate the A/C system for a minimum of 20 minutes to mix the dye with the system oil. Depending on the
leak size, operating conditions and location of the leak , it may take from minutes to days for the dye to
penetrate a leak and become visible.
8. Attach a blue label as necessary.
Electrical Leak DetectorINFOID:0000000001328234
PRECAUTIONS FOR HANDLING LEAK DETECTOR
When performing a refrigerant leak check, use an A/C electrical leak
detector (SST) or equivalent. Ensure that the instrument is calibrated
and set properly per the operating instructions.
The leak detector is a delicate device. In order to use the leak detec-
tor properly, read the operating instructions and perform any speci-
fied maintenance.
1. Position probe approximately 5 mm (3/16 in) away from point to
be checked.
SHA196FA
SHA707EA
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AUDIOAV-41
< SERVICE INFORMATION >
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3. Check the signal between audio unit harness connector M60 terminal 22 and ground with CONSULT-III or oscilloscope.
OK or NG
OK >> INSPECTION END (System is OK.)
NG >> Replace unified meter and A/C amp.
Locking CD Auto-Changer MechanismINFOID:0000000001328690
CAUTION:
Prior to removing a malfunctioning CD auto-changer unit that will be shipped for repair, the changer mechanism MUST BE LOCKED to prevent the mech anism from being damaged during shipping.
If a CD is jammed or unable to be removed from th e unit, do NOT lock the changer mechanism. If the
unit is to be shipped for repair, carefully package the unit to prevent vibration and shock.
DAMPER LOCK PROCEDURE
1. Eject and remove any CDs from the audio unit.
2. Turn ignition switch OFF. Wait until audio unit display is off and mechanism stops moving (mechanism
sound stops).
3. Press any one of the disc selection buttons once. When a display shows on the audio unit, press the
same disc selection button again within 5 seconds.
The changer mechanism will lock itself within 10 seconds.
4. After mechanism stops moving (mechanism s ound stops), open the driver and passenger window, and
then disconnect negative battery cable.
NOTE:
After installing a new or remanufactured audio unit, switching the audio unit ON will automatically unlock the
mechanism. A special unlocking procedure is not required.
Removal and Installation of Audio UnitINFOID:0000000001328691
REMOVAL
1. Perform damper lock operation. Refer to AV-41, "Locking CD Auto-Changer Mechanism".
2. Remove cluster lid C. Refer to IP-10
.
3. Remove screws (6) with power tool, and remove audio unit with display and unified meter and A/C amp. from instrument panel.
4. Remove screws and remove audio unit.
INSTALLATION
Te r m i n a l Condition Reference
signal
(+) (–)
22 Ground When vehicle speed is ap-
prox. 40 km/h (25 MPH)
SKIA6809E
ELF1080D
SKIA5800E
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INTEGRATED DISPLAY SYSTEMAV-53
< SERVICE INFORMATION >
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Display control unit draws a status of the audio and air conditioner, a TRIP screen, a FUEL ECONOMY screen, etc., and transmits the
image signals to the display screen.
It receives operation signals of audio and air conditioner from A/C and AV switch, and transmits the operation signal of audio to the
audio unit via the communication line and transmits the operation
signal of air conditioner to the meter and A/C amp. via CAN com-
munication.
DISPLAY
Images on the display include RGB image such as map screen.
Display control unit controls images on the display.
A/C AND AV SWITCH
A/C and AV switch, an integrated combination of audio and air con-ditioner switches, are adopted.
Operation signal of audio is transmitted to the audio unit through
display control unit with the communication line. Operation signal
of air conditioner is transmitted to meter and A/C amp. through dis-
play control unit with CAN communication.
CAN Communication UnitINFOID:0000000001328712
Refer to LAN-43, "CAN System Specification Chart".
Component Parts LocationINFOID:0000000001328713
SKIB8638E
SKIB8639E
SKIB8639E
SKIB8645E
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